Canon Puncher Unit-L1, Portable Manual

Page 1: ...Feb 21 2005 Portable Manual Finisher Sorter DeliveryTray Puncher Unit L1 ...

Page 2: ......

Page 3: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Page 4: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Page 5: ...sed to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the in...

Page 6: ......

Page 7: ...stering the Number of Punch Holes 2 1 Chapter 3 Error Code 3 1 User Error Code 3 1 3 1 1Punch scrap full 3 1 3 1 2Punch scrap overflow 3 1 3 2 Service Error Code 3 2 3 2 1E503 3 2 3 2 2E505 3 2 3 2 3E590 3 2 3 2 4E591 3 3 3 2 5E592 3 4 3 2 6E593 3 7 Chapter 4 Outline of Components 4 1 Outline of Electrical Components 4 1 4 1 1Sensors 4 1 4 1 2Microswitches 4 2 4 1 3Motors 4 3 4 1 4PCBs 4 4 4 2 Var...

Page 8: ...Contents 5 2 Product Specifications 5 2 5 2 1Specifications 5 2 ...

Page 9: ...Chapter 1 Maintenance and Inspection ...

Page 10: ......

Page 11: ...Contents Contents 1 1 Periodically Replaced Parts 1 1 1 1 1 Periodically Replaced Parts 1 1 1 2 Durables 1 2 1 2 1 Durables 1 2 1 3 Periodical Servicing 1 3 1 3 1 Periodical Servicing 1 3 ...

Page 12: ......

Page 13: ...Chapter 1 1 1 1 1 Periodically Replaced Parts 1 1 1 Periodically Replaced Parts 0003 4706 The Puncher unit does not have parts that must be replaced on a periodical basis ...

Page 14: ...Chapter 1 1 2 1 2 Durables 1 2 1 Durables 0003 4707 There are no durables that require durables ...

Page 15: ...Chapter 1 1 3 1 3 Periodical Servicing 1 3 1 Periodical Servicing 0003 4708 T 1 1 Item Interval Description Remark Transmittance sensor 25 million sheets Cleaning Wipe with dry cloth ...

Page 16: ......

Page 17: ...Chapter 2 Standards and Adjustments ...

Page 18: ......

Page 19: ...tents Contents 2 1 Adjustment at Time of Parts Replacement 2 1 2 1 1 Adjusting the Punch Hole Position feed direction 2 1 2 1 2 Sensor Output Adjustment 2 1 2 1 3 Registering the Number of Punch Holes 2 1 ...

Page 20: ......

Page 21: ...the punch controller PCB to end the adjustment mode and set all bits of SW601 to OFF 6 Turn off the power of the host machine 2 1 3 Registering the Number of Punch Holes 0003 4711 This operation registers which puncher unit is attached to the IC on the punch driver PCB so that the puncher unit can be identified by the finisher For this reason this operation must be performed when the punch driver ...

Page 22: ...itch is pressed Registration is complete if LED601 and 602 on the punch controller PCB flashes alternately 6 Press SW602 or 603 on the punch controller PCB to end the adjustment mode and set all bits of SW601 to OFF 7 Turn off the power of the host machine 4 hole Punc her Unit P1 SWD Flash 4 times per cycle Number of punch holes LED601 602 ...

Page 23: ...Chapter 3 Error Code ...

Page 24: ......

Page 25: ...s Contents 3 1 User Error Code 3 1 3 1 1 Punch scrap full 3 1 3 1 2 Punch scrap overflow 3 1 3 2 Service Error Code 3 2 3 2 1 E503 3 2 3 2 2 E505 3 2 3 2 3 E590 3 2 3 2 4 E591 3 3 3 2 5 E592 3 4 3 2 6 E593 3 7 ...

Page 26: ......

Page 27: ... Punch scrap full The amount of punch scraps has reached the scrap container capacity During punching Normal operation will continue Empty the scrap container Error Descript ion Occurs when Detection timing Machine operation Reset Punch scrap overflow The amount of punch scraps has exceeded the scrap container capacity During punching Punching will be disabled Empty the scrap container ...

Page 28: ...on timing E505 0002 Backup RAM The checksum for the punch controller PCB has an error when the power is turned on Code Detail Error Description Detection timing E590 8001 Punch motor M61 Punch motor clock sensor PI62 Punch home position sensor PI63 The puncher does not detect the punch home position sensor when the puncher motor has been driven for 20 msec 8002 After the motor has been stopped at ...

Page 29: ...r sensor LED6 PTR6 The voltage of the light received is 3 0 V or less even when the light emitting duty of the scrap full detector sensor has been increased to 66 or more 8002 The voltage of the light received is 2 0 V or more even when the light emitting duty of the scrap full detector sensor has been decreased to 0 ...

Page 30: ...Chapter 3 3 4 3 2 5 E592 0003 8767 ...

Page 31: ...T 3 7 ...

Page 32: ...e light received is 2 5 V or less even when the light emitting duty of the horizontal registration sensor 2 LED2 PTR2 has been increased to 66 or more 8006 The voltage of the light received is 2 0 V or more even when the light emitting duty of the horizontal registration sensor 2 LED2 PTR2 has been decreased to 0 8007 The voltage of the light received is 2 5 V or less even when the light emitting ...

Page 33: ...ensor PI61 At time of horizontal registration motor initialization the punch slide unit does not leave the horizontal home position sensor even when it has been driven for 9 mm 8002 At time of horizontal registration motor initialization the punch slide unit does not return to the horizontal registration home position sensor even when the unit has been driven for 37 mm ...

Page 34: ......

Page 35: ...Chapter 4 Outline of Components ...

Page 36: ......

Page 37: ...1 Outline of Electrical Components 4 1 4 1 1 Sensors 4 1 4 1 2 Microswitches 4 2 4 1 3 Motors 4 3 4 1 4 PCBs 4 4 4 2 Variable Resistors VR Light Emitting Diodes LED and 4 6 4 2 1 Overview 4 6 4 2 2 Punch Controller PCB 4 6 ...

Page 38: ......

Page 39: ...cal Components 4 1 1 Sensors 0005 8426 F 4 1 T 4 1 Ref Name Parts number Punc h contr oller PCB JAM Error PI61 Horizontal registration home position sensor WG8 5593 J605 E593 PI62 Punch motor clock sensor FK2 0149 J605 E590 PI62 PI61 PI63 ...

Page 40: ...ches 0005 8427 F 4 2 T 4 2 PI63 Punch home position sensor FK2 0149 J605 1644 E590 Ref Name Parts number Punch controller PCB MSW 61 Upper door switch WC4 5128 J602 Ref Name Parts number Punc h contr oller PCB JAM Error MSW62 MSW61 ...

Page 41: ... 3 T 4 3 MSW 62 Front door switch WC4 5128 J602 Ref Name Parts number Punch controller PCB Erro r M6 1 Punch motor FH5 1074 J603 E590 M6 2 Horizontal registration motor FH5 1075 J605 E593 Ref Name Parts number Punch controller PCB M62 M63 M61 ...

Page 42: ... 1 4 PCBs 0005 8429 F 4 4 T 4 4 M6 3 Punch feed motor FH5 1043 J604 Ref Name Parts number Punch controlle r PCB JAM Error 1 Punch controller PCB FG3 2885 E505 Ref Name Parts number Punch controller PCB Erro r 2 4 3 1 ...

Page 43: ... 2 Photosensor PCB FG3 3108 J605 1002 1 102 16 45 E592 3 LED PCB FG3 3107 J605 E592 4 Scrap full detector PCB FM2 1521 J606 E591 Ref Name Parts number Punch controlle r PCB JAM Error ...

Page 44: ... check pins not found in the list herein They are exclusively for factory use and require special tools and a high degree of accuracy 4 2 2 Punch Controller PCB 0003 4722 F 4 5 T 4 5 Switch Function SW601 Used to set various adjustment mode settings SW602 Used to make adjustments start input and store the input SW603 Used to store input 4 1 J604 2 1 J603 1 3 J601 A13 A1 J605 A1 A11 J607 SW601 4 1 ...

Page 45: ...Chapter 5 System Construction ...

Page 46: ......

Page 47: ...Contents Contents 5 1 Basic Construction 5 1 5 1 1 Functional Construction 5 1 5 2 Product Specifications 5 2 5 2 1 Specifications 5 2 ...

Page 48: ......

Page 49: ...it it is fed by the punch feed roller Then when the trailing edge of the paper is detected the paper is tempo rarily stopped and the punch axis rotates to punch holes in the trailing edge of the paper These operations are controlled by the finisher controller PCB and the punch controller PCB drives each puncher component F 5 1 Finisher unit control system Feed drive system Punch drive system Horiz...

Page 50: ...L LTRR 3 holes 279mm x 432mm 11 x 17 LTR 4 holes FRA Puncher Unit N1 A3 A4 4 holes SWD Puncher Unit P1 A3 A4 Paper weight 64g m2 to 250g m2 Transparenie s not allowed Punched hole diameter 2 holes 6 5mm 2 or 3 holes 8mm 4 holes 6 5mm Punched scrap capacity 2 holes 10 000 sheets or more 80 g m2 or equivalent 2 or 3 holes 3 000 sheets or more 4 holes 5 000 sheets or more Dimensions 107 x 615 x 378mm...

Page 51: ...04 in 12 3 mm 0 47 0 12 in 108 1 mm 4 25 0 04 in 108 1 mm 4 25 0 04 in 3 Puncher unit N1 4 Hole FRA 12 3 mm 0 47 0 12 in 80 1 mm 3 15 0 04 in 80 1 mm 3 15 0 04 in 80 1 mm 3 15 0 04 in 4 Puncher unit P1 4 Hole SWD 12 3 mm 0 47 0 12 in 21 1 mm 0 83 0 04 in 70 1 mm 2 76 0 04 in 21 1 mm 0 83 0 04 in 35 3 mm 40 3 mm 108 3 mm 35 3 mm 40 3 mm ...

Page 52: ......

Page 53: ...Feb 21 2005 ...

Page 54: ......