CanyCom BP416, Operator'S Manual

Page 1: ...fety precautions could result in serious injury or death Keep this manual for future reference for you and for all those who operate and maintain this machine WARNING CHIKUSUI CANYCOM INC 90 1 Fukumas...

Page 2: ...l thoroughly before using your machine This will enable you to use it correctly Warning Words Used in this Manual To indicate the level of danger or the degree of the failure the following four signal...

Page 3: ...nt Names and Functions 9 5 Product Specifications 10 5 1 Specifications of this Product 10 5 2 Details of Tool Bag 11 6 Operation 12 6 1 Preparation Before Operation 12 6 1 1 Checking Fuel and Adding...

Page 4: ...Dump 27 7 5 Lubricating 28 7 6 Cleaning 29 7 6 1 Air Cleaner Element 29 7 6 2 Ignition Plug 29 7 6 3 Fuel Cock Fuel Filter 30 7 7 Adjustments 31 7 7 1 V belt 31 7 7 2 Clutch 31 7 7 3 Brake 32 7 7 4 Si...

Page 5: ...antee Certificate Attached to end of this manual Receive the guarantee certificate together with a receipt after you have received instructions for handing this machine Appendix Instruction manual for...

Page 6: ...followed when operating or using this machine 4 Explanation of Components This section explains the names and functions of the parts of the machine 5 Product Specification This section gives the spec...

Page 7: ...ee of the failure the following four signal words are used to identify the safety messages in this manual Their meanings are as follows Replace these labels immediately if they have been removed falle...

Page 8: ...using the Off road Rubber Track Carrier Please inform us of the product model that you own or use and the product serial number specified on the model label See illustration below for location of the...

Page 9: ...and Maintenance 3 Rules for Safe Operation and Maintenance This chapter describes general safety precautions that must be followed during operation and mainte nance Be sure that all users and maintena...

Page 10: ...th an Observer in Dangerous Situations When operating the machine where there is poor visibil ity rugged terrain hills or limited maneuvering room use an observer to help direct the machine s move men...

Page 11: ...e bridge or overpass carefully at a con stant speed Observe the Machine s Load Limit on a Slope Driving on slopes can be dangerous This is particularly true when you are driving with a load Do not exc...

Page 12: ...ld of view Do Not Park on Unstable or Inclined Surfaces Check for Safety at Parking and Enforcement of Chock on Slope When parking move the running clutch lever to the STOP position Brake ON and stop...

Page 13: ...late Properly when Operating Indoors When operating engine indoors always ensure that there is adequate ventilation to prevent poisoning by exhaust gas Never carry out maintenance with engine running...

Page 14: ...ever This is used to interrupt the transmission of power from the engine to the transmission When the lever is lowered the operation mode becomes RUN travel When the lever is raised the operation mode...

Page 15: ...80 165 Maximum payload capacity kN kg BP415 2 45 250 BP416 2 94 300 Minimum turning radius mm 1200 Minimum ground clearance mm 90 Height of bed floor mm 370 380 370 Without load 25 With Max load 15 Bu...

Page 16: ...duct Specifications 11 No Part Name Q ty Remarks 1 OperationandMaintenanceManual thismanual 1 2 Instruction manual for engine 1 3 Engine tools 1 For engine maintenance and repair 5 2 Details of Tool B...

Page 17: ...1 010 3558M 0601 020 6 Operation Before reading this section be sure to read Section 3 Rules for Safe Operation and Maintenance see pages 4 8 When operating the machine always follow the instructions...

Page 18: ...and L on the dipstick 3560M 0602 040 3560M 0601 030 3558M 0602 010 3560M 0602 020 3560M 0602 030 6 2 Method of Starting Before starting the engine remove any flammable material from around the engine...

Page 19: ...ne via a throttle cable 5 Move the choke lever to FULL CLOSE position The choke lever should not be operated after the engine is warmed up NOTICE 6 Pull out the starter knob 7 After the engine is star...

Page 20: ...in the STOP posi tion 3 Firmly move the gear shift lever to any forward or reverse gear shift position Partially engaged gears may cause failures or accidents When the shift gears cannot be fully enga...

Page 21: ...gears during traveling Always stop the vehicle before shifting gears CAUTION If the side clutch levers on both right and left sides are operated simultaneously the vehi cle will abruptly stop Operate...

Page 22: ...hrottle lever to the LOW position 2 Release the drive clutch lever to return it to the STOP position In an emergency grasp both right and left side clutch levers simultaneously The vehicle stops urgen...

Page 23: ...injury or death If dumping on a slope is necessary make the machine as level as possible by posi tioning on a large immobile object such as a rock or fallen tree WARNING When performing the inspection...

Page 24: ...Dump Hydraulic Dump Raising Dump Body 1 Start the engine move the throttle lever to the HI position and increase the engine speed 2 Release the lock plate for the hydraulic dump lever 3 Tilt the hydr...

Page 25: ...e stall or knocking Check speed at low idling and at high idling Check that rotation is smooth Warm up engine thoroughly then check for abnormal exhaust gas color or exhaust sound low idling to high i...

Page 26: ...erating conditions for disengagement of gears abnormal noise and abnormal heating Check the oil level in the case Check for fuel leakage from fuel tank injection pump hoses pipes Engine compression En...

Page 27: ...es for damage and the mounting parts for looseness Operate the brake repeatedly to check for looseness and rattling of connection parts and missing split pins Rods links and wires There must be no rat...

Page 28: ...s There must be no abnormal vibration abnormal noise or abnormal heating There must be no excessive contamination of oil There must be no oil leakage Check hose joints and seals for oil leakage Operat...

Page 29: ...parts Please contact your Canycom distributor or our Service Center Inspect every 50 hours weekly and replace if defective Inspect every 200 hours monthly and replace if defective Item Replacement int...

Page 30: ...il filler cap and pour in the specified oil See item Inspection Adding above 1 Remove the oil filler plug 2 Visually check the engine oil level and the condition of dirt in the oil Add or remove oil u...

Page 31: ...and the condition of dirt in the fluid If the level is low add transmission fluid If the fluid is extremely dirty change the fluid Oil to use See page 24 3 Replace the fluid filler plug Changing 1 Pr...

Page 32: ...ls may decrease dump perfor mance Check the fluid level every 100 hours NOTICE When the engine is first started and the bed of the truck is raised after adding fluid knock ing may occur due to entrapp...

Page 33: ...n the figure Grease to use See page 24 Reference When a manual grease pump is used strike it five to six times When the pump handle becomes heavy halfway stop greasing at once When a pneumatic grease...

Page 34: ...for the following points and clean or replace it as necessary Presence or absence of breakage of the insulator Worn electrode Carbon deposit Damage to and breakage of gasket Degree of burning of insu...

Page 35: ...ire brush or plug cleaner 1 Grind the electrode with sandpaper to adjust the gap as specified Standard clearance 0 7 mm 3 Replace the ignition plug 7 6 3 Fuel Cock Fuel Filter Cleaning 1 Check that th...

Page 36: ...ent bolt 3 Turn the V belt tension adjustment bolt to adjust the V belt tension so that the belt is deflected about 10 mm when the V belt between the pulleys is pressed at the center position by the f...

Page 37: ...ustment nut 3560M 0707 040 3560M 0707 050 7 7 3 Brake Proper brake performance is critical for safety Always keep brakes adjusted for maximum performance NOTICE 1 Move the drive clutch lever to the RU...

Page 38: ...ssion to the brake wire is extended by about 5 mm with the running clutch lever set to STOP lower side 4 After the adjustment tighten the lock nut firmly 7 7 4 Side Clutch When the amount of play of t...

Page 39: ...as part of monthly inspections as specified in the Regular Inspection Chart NOTICE 1 Jack up the front and rear of the chassis to raise the crawler on one side and make it horizontal to the ground su...

Page 40: ...ce After Use Maintenance After Use in Normal Conditions After using the machine remove any mud water or other foreign matter stuck to the machine Do not wash the engine or control panel with water Thi...

Page 41: ...e engine to cool down then cover the machine with a waterproof sheet NOTICE When storing for a long time it is necessary to take suitable action to prepare for the next time that the machine is used W...

Page 42: ...for a long period drain the fuel in the carburettor and the fuel tank Do not use fuel which has been left for a long period For details about engine storage refer to the furnished Engine Operation Ma...

Page 43: ...ure If you can not resolve the problem or do not have the correct tools or knowledge take the machine to your dealer or Canycom service center for repair adjustment or part replacement WARNING Locatio...

Page 44: ...e oil level is too high Improper fuel Worn cylinder piston ring Large amounts of black smoke are emitted defective exhaust condition White smoke or blue smoke is emitted defective exhaust condition Ex...

Page 45: ...utor Gears disengage Gears not smoothly shifting Worn gear Excessive loading Firmly shift gears Please contact your Canycom distributor Reduce loading The side clutch is loose Improper adjustment Adju...

Page 46: ...oper adjustment Adjust See page 34 Location Roller upper roller and idler Lift and dump system Problem Main causes Remedy Replace the defective part Please contact your Canycom distributor Replace the...

Page 47: ...Fit the hooks of the ramps to the bed of the truck so that they do not slip and so that there is no height difference from the bed of the truck Height Ramp Length of 3 times height or longer 3560M 10...

Page 48: ...e and explanations as to the safe operation as well as handling and control and I have received this guarantee certificate Address Customer Signature Name Model Product name purchased Production numbe...

Page 49: ...e purchased I have been given guidance and explanations as to the safe operation as well as handling and control and I have received this guarantee certificate Address Customer Signature Name Model Pr...

Page 50: ...ere a failure results from carelessness in use and handling negligence or imperfection checking 2 A case where a failure results from the use in which the limit of the specifications specified by our...

Page 51: ...52 6288 Sendai Center 022 281 1255 FAX 281 3141 Saitama Center 0495 77 4511 FAX 77 4511 Osaka Center 0790 42 6031 FAX 42 6035 Hiroshima Center 0824 34 5996 FAX 34 5997 Matsuyama Center 0899 83 2701 FA...