CanyCom CM184, Operator'S Manual

Page 1: ...n English 5321 5311 003 Ride on Brushcutter CMX 224 CM225 CM184 Operator s Manual Read this manual completely before operating or maintaining this machine Failure to follow safety precautions could result in serious injury or death Keep this manual for future reference by you and by all those who operate and maintain this machine 5332 5351 000 02 ...

Page 2: ...canycom co jp Sales Headquarters TEL 81 0 943 75 2195 FAX 81 0 943 75 4396 International CHIKUSUI CANYCOM INC Authorized Dealer All rights reserved Unauthorized use or reproduction of this material is prohibited ...

Page 3: ...ot followed Read and understand this manual and safety labels on machine thoroughly before using this machine Always follow the instructions and safety precautions or serious injury or death could result This machine should only be used for its intended purpose cutting grass and bushes Any other use could be dangerous This machine may not be operated on public road or what is considered to be publ...

Page 4: ...to the machine if the user does not follow the procedures or the instructions Indicates important information which needs particular attention In this manual the following four warning terms are used to signal the four levels of hazard or seriousness of possible accidents Read and understand what they mean and always follow the instructions in this manual Warning Terms Used in this Manual NOTE Not...

Page 5: ...YCOM INC guarantees this product based on the terms of warranty Warranty Consult your local CANYCOM dealer or our company s sales department regarding service orders or any questions or problems that may arise when using this machine Please make sure to have the product name serial number and the make and type of engine handy at the time of contact The model and serial number can be found on the m...

Page 6: ... Servicing 10 2 Controls and Components 11 Name and Function of Controls 11 3 Specifications 15 Product Specifications 15 Contents of Tool Bag 16 4 Operation 17 Preparation 17 Pre start up Inspection 17 Checking and Filling Fuel 17 Adjusting Steering Wheel 18 Adjusting Seating Position 20 Adjusting Drive Pedal 22 ...

Page 7: ...ifferential 31 Parking 32 Working 34 Inspecting Cutting Blade 34 Adjusting Cutting Height 34 Cutting 35 5 Maintenance 40 Maintenance Schedule 40 Engine 40 Chassis 41 List of Fluids and Lubricants 44 Greasing Points 45 Greasing Points CMX224 45 Greasing Points CM225 CM184 46 List of Consumables and Spares 47 ...

Page 8: ...ge 55 Air Cleaner 55 Spark Plugs 56 Drive Train 57 Tires 57 Transmission Oil 58 Front Axle Oil 59 HST Hydrostatic Transmission Fluid 60 Drive Belt 61 Parking Brake 62 Cutting System 63 Cutting Blades 63 Cutting Rotary Drive Belt 66 Cutting Rotary Brake 67 Electrical System 68 Battery 68 Fuses 70 Light Bulbs 71 After Use Care 73 Cutting System 73 After Normal Use 74 After Cold Weather Use 75 ...

Page 9: ...ve received and fully understood the instructions for handling this machine and received the receipt Appendix Operator s Manual for the Engine Be sure to read and understand it together with this manual Storage 76 6 Troubleshooting 77 Troubleshooting 77 7 Transporting 82 Hauling 82 Loading and Unloading 82 Hoisting 83 ...

Page 10: ...llow the instructions and precautions in them Failure to do so could result in serious injury or death to the operator or bystanders Keep the labels clean and legible Do not use solvents or gasoline to clean the labels Replace these labels immediately if they have been removed have fallen off or become illegible Use the part number on the label or shown in this manual to order a replacement label ...

Page 11: ...2 1 5332 5127 000 10 5332 5127 000 11 5332 5109 000 1 5332 5121 000 3 5332 5122 000 CMX224 Only 4 5332 5128 000 5 5321 5116 000 6 3667 5063 000 7 5332 5114 000 2 5332M 0101 020 5305 5326 000 8 5332 5125 000 9 ...

Page 12: ... and cutting rotary clutch in OFF position This is to prevent unintended movement of machine or cutting blade when starting engine Start Interlock Mechanism Engine stops if operator is not seated while cutting blade is rotating This is to reduce the possibility of accident related to moving blade when machine is turned over Automatic Blade Stopping Mechanism ...

Page 13: ... the machine Never allow people unfamiliar with these instructions to operate or service the machine Do not let anyone under 18 years of age to operate this machine Local regulations may restrict the minimum age for operating the machine Consult your local authority The operator is responsible for the accidents or hazards caused to other people or their property This machine has a riding capacity ...

Page 14: ...ose clothing or jewelry all of which may get tangled in moving parts Do not operate the machine barefoot or with open sandals Prepare beforehand the working rules and procedures such as signaling and trafic control for the work place Following such rules will reduce the risk of accidents Never handle fuel or grease service the engine or recharge the battery in the presence of fire or spark Perform...

Page 15: ... surface travel slowly and exercise caution to reduce the chance of skidding or sliding out of control Never operate on ice Always make certain that there is no obstacle or a person behind the machine when backing up After confirming that it is safe to back up move slowly and avoid sharp turns To reduce the risk of tip over pay special attention when encountering an obstacle or a slope or when bra...

Page 16: ...se that you feel like you could tip over Do not operate the machine near the edge of a cliff an overhang or a slide area Pay special attention after heavy rain or earthquake Do not make sudden maneuvers A sudden start stop or turn can make the machine lose control and could cause a tip over Be especially cautious when traveling on soft or wet ground Drive at a safe speed taking into account the su...

Page 17: ...gine stalls or loses traction during a climb and cannot make it to the top of the slope do not try to turn the machine around Carefully back down slowly straight down the slope Drive straight up or down slopes Avoid turning on a slope When going over the top of a slope go slow an obstacle a sharp drop or another vehicle or person could be on the other side of the crest Avoid driving the machine ac...

Page 18: ...evel and stable surface Never park on a slope steeper than 10 degrees Avoid parking on a slope less than 10 degrees If parking on a slope less than 10 degrees is absolutely unavoidable apply the parking brake and block the wheels at the lower end of the machine Park the machine facing uphill Do not park sideways on a slope Never park on an instable surface Do not park near the edge of a cliff Obse...

Page 19: ... high pressure Use paper or cardboard not your hands to search for leaks Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin and cause serious injury Check all fuel lines on a regular basis for tightness and wear Tighten or repair them as needed If the engine must be running to perform a service keep hands feet clothing and any part of the body away from any mov...

Page 20: ...hield Right Rear Lamp CMX224 Only Rear Tire Engine Hood Plastic Bottle Holder Side Cover Right Rear Bumper Lower Rear Cover Forward Fuel Filler Cap Cutting Blade Shield Left Tool Box Under Front Cover Front Cover Front Tire Head Lamp Side Cover Left Handrail 5332M 0201 010E Seat Front Bumper ...

Page 21: ...Controls and Components 12 2 15 17 14 5 5 Right Pedal Model 6 7 8 9 1 2 13 12 4 10 11 16 4 Right Lever Model 3 5332M 0201 010E ...

Page 22: ... 5 Brake Pedal Brake pedal is used to stop machine When brake pedal is depressed drive lever returns to neutral position and brake is engaged On the right lever model this lever is on the right hand side See illustration 6 Parking Brake Lock Parking brake lock lever is used when parking machine securely Pulling parking lock lever while brake pedal is depressed locks brake pedal On the right lever ...

Page 23: ...t Lever Tilt lever is used to adjust the angle of steering wheel 14 Head Lamp Switch Head lamp switch is used to turn on or off head lamp When umain switch is on head lamp switch illuminates 15 Tail Lamp Switch Tail lamp switch is used to turn on or off tail lamp When umain switch is on head lamp switch illuminates 16 Fuel Gauge Fuel gauge indicates the amount of fuel in fuel tank 17 Hour Meter Ho...

Page 24: ... 4 22 3600 13 4 18 3 3600 Maximum Torque N m kgf m rpm 45 6 4 65 2500 43 3 4 42 Starter System Electric Fuel Automotive Unleaded Gasoline Fuel Consumption g kW h g PS h 310 230 Fuel Tank Capacity L 20 Ignition Contactless Magneto Spark Plug NGK BPR5ES Electrical Battery Type 38B19R Battery Capacity V Ah 12 28 Performance Speed High km h 0 to 13 8 0 to 12 8 Low km h 0 to 7 7 0 to 7 2 Minimum Turnin...

Page 25: ...nd Pinion Round Steering Wheel Brakes Internally Expanding Cutting System Cutting Width mm 975 Cutting Height mm 0 150 21 Steps 0 130 21 Steps Blade Type Free Knife Stepped Stay Number of Blades 2 Blade Drive Train Shaft Drive These specifications are subject to change without notice No Content Quantity Note 1 Operator s Manual 1 This Manual 2 Operator s Manual for the Engine 1 4 Engine Service To...

Page 26: ...p Inspection Preparation Always perform an inspection before use Refer to the Maintenance Schedule page 40 for the inspection schedule and procedure Checking and Filling Fuel 1 Check fuel gauge If fuel level is low fill fuel 5332M 0401 010E Fuel Gauge 2 Open fuel filler cap and fill fuel 3 Put fuel filler cap back in place and close it securely Fuel Automotive Unleaded Gasoline Fuel Tank Capacity ...

Page 27: ...or substitute cutting blades After adjusting steering wheel try moving steering wheel back and forth and up and down to make sure it is securely locked in its position Adjusting Steering Wheel 1 Pull up tilt lever to adjust steering wheel angle 2 There are five positions for steering wheel angle 3 After adjusting angle return tilt lever to lock steering wheel securely Adjusting Angle Tilting 5332M...

Page 28: ...ed NOTE 5332M 0401 130E Hole 4 Adjust steering wheel height in prefered position Line up holes on steering shafts and insert pin Move steering wheel up and down to check if the steering wheel is fixed securely 5332M 0401 140E Front Cover Clip Rod 5 Raise steering wheel angle 6 Fit clip on back side of front cover into the rod 7 Latch top edge of the front cover Pay attention not to catch the front...

Page 29: ...cked in its position Adjusting Seating Position 5332M 0401 060E Seat Suspension Stiffness Adjust Lever Adjusting Stiffness 1 Move seat suspension stiffness adjust lever to adjust desired seat stiffness 5332M 0401 071E Reclining Adjust Knob Adjusting Reclining Angle 1 Rotate reclining adjust knob on the right of seat to adjust reclining angle of the seat Do not ajust seat posision to the end and re...

Page 30: ...in back and lower the seat NOTE Adjusting Height Front Part 1 Pull up seat and push safety pin toward inside to hold seat lift up 2 Adjust seat switch bracket in the highest position If the seat height is not high enought with the rear part of seat in the highest position adjust height of front the part of seat Seat switch bracket need to be in the highest position when addjusting height of front ...

Page 31: ...bolts fixing forward pedal with drive pedal 2 Adjust the pedal forward into the desired position and fix with bolts Drive pedal can be adjusted in 3 positions and angle Driving Always start and run engine in a well ventilated place Always stay on seat when starting engine Never attempt to start engine away from machine Run over accident may result Starting NOTE ...

Page 32: ...temperature ranges Using this machine under such conditions may result in an accident or cause damage to machine In the winter or cold climate warm up engine thoroughly before driving machine A cold engine delivers poor performance which may result in an accident It also causes excessive wear Do not use this machine in dusty places such as desert Dust may clog air cleaner or enter engine which may...

Page 33: ...lutch Lever 2 Make sure cutting rotary clutch lever is in OFF position Safety feature engine cannot be started unless cutting rotary clutch lever is in OFF position 5332M 0402 030E Auxiliary Transmission Shift Lever L H N 5332M 0402 040E Drive Lever Nutral Position 3 Make certain auxiliary transmission shift lever is in N neutral position 4 Make certain drive lever is in nutral position Drive leve...

Page 34: ...o main switch 8 Turn key to start position to start engine Release key immediately after engine starts Key automatically returns to ON position 9 Run engine without load for about 5 minutes to warm up 5332M 0402 080E Throttle Lever Avoid frequent starting Once engine starts run it for a while to charge battery Drive machine gently in the first week 40 to 50 hours of operation after purchase for br...

Page 35: ... come near machine when driving Always make certain of the safety of your surroundings before driving start slow Always make certain of the safety of your surroundings before turning Do not make sudden starts acceralation change of speed change of direction or stop Do not turn at speed Avoid sudden maneuvers this may cause the operator to fall or to be thrown or machine to tip over Do not operate ...

Page 36: ...ove the throttle lever toward fast position to increase engine speed See Specifications page 15 for the speed range in either gear position NOTE 5332M 0402 120E Brake Pedal 4 Depress brake pedal to release brake pedal lock 5 Depress gradually the forward or reverse s i d e o f d r i v e p e d a l t o m o v e i n t h e corresponding direction Driving with Drive Pedal 5332M 0402 130E Drive Pedal Spe...

Page 37: ...osition of drive lever NOTE 5332M 0402 150E Steering Wheel 6 Turn steering wheel to turn Do not make a sudden stop Operator may be thrown off or machine may skid or tip over Always park on a firm level place Never park on a potentially dangerous place Stopping Do not hold drive lever and depress brake pedal at the same time Or do not depress drive and brake pedals at the same time HST may be damag...

Page 38: ...332M 0402 040E Drive Lever Nutral Position 1 Gradually return drive lever to nutral position to slow down 2 Release hand off drive lever When Driving with Drive Lever 5332M 0402 120E Brake Pedal 3 Depress brake pedal to stop machine completely When brake pedal is depressed drive lever returns to neutral position 5332M 0402 090E Fuel Cock Open Close 4 Open engine hood and close fuel cock Close engi...

Page 39: ...modes Shifting gears while machine is in motion can damage transmission Use 2WD mode under normal condition Pay attention to the minimum turning radius in AWD mode In AWD mode minimum turning radius is greater than that in 2WD mode Shifting Between 2WD and AWD CMX224 Always stop machine to shift gears Shifting gears while machine is in motion can damage transmission NOTE Always shift gears firmly ...

Page 40: ...ntial lock lever Operating differential lock lever while machine is in motion can damage differential Keep differential lock in OFF position under normal running condition Differential may be damaged Do not turn machine when differential lock is in ON position 5332M 0402 180E Differential Lock Lever 1 Move differential lock lever to ON position 2 Move auxiliary transmission shift lever to L low sp...

Page 41: ...park machine on a slope less than 10 degrees make certain to apply parking brake firmly and block wheels with chocks Apply brake and remove key when parking Do not park near combustibles 5332M 0402 200E Throttle Lever 1 Stop machine 2 Move throttle lever toward slow to slow engine speed 4 Once machine is out of the slippery area stop and move differential lock lever to OFF position 5332M 0402 190E...

Page 42: ...dal and pull brake lock lever to lock brake pedal in depressed position 5332M 0402 030E Auxiliary Transmission Shift Lever L H N 4 Move auxiliary transmission shift lever to N neutral position Main Switch 5332M 0402 210E 5 Turn main switch to off to stop engine Remove ignition key ...

Page 43: ...to unlock cutting height adjust lever 5332M 0403 020E Cutting Height Adjust Lever 2 With lock button pulled up move cutting height adjust lever to a desired position 3 Release lock to lock cutting height adjust lever Cutting Height Range 0mm 150mm CMX224 CM225 0mm 130mm CM184 Cutting Height indicated on the side of the adjust lever is for reference purpose only actual cutting height may vary due t...

Page 44: ...r machine when cutting Rotating cutting blades can throw stones or debris and cause injuries and damages to nearby people animals crops buildings automobiles etc Pay attention to the safety of surroundings and plan ahead when cutting Never attempt to cut with cutting blade shield open When cutting drive forward Machine is intended to cut brush while moving forward and this best prevents stones and...

Page 45: ...chine Always clean cutting blades and cutting blade stay after every use see page 73 Remained foreign object may solidified or corrode and make cutting blades hard to remove Inspect the work site beforehand inspect terrain and locate holes drops or obstacles Also inspect overhead obstacles such as the branches of a tree Pay special attention when working near these areas Do not use this machine on...

Page 46: ...ld 1 Make sure cutting blade shield is closed 5332M 0402 110E Throttle Lever 2 Turn throttle lever to fast position to raise engine speed 3 Move auxiliary transmission shift lever to L low speed 5332M 0403 070E Auxiliary Transmission Shift Lever L H N ...

Page 47: ...eat while cutting blade is rotating NOTE 5332M 0402 130E Drive Pedal 6 Drive machine forward to cut 5332M 0403 020E Cutting Height Adjust Lever 4 Move cutting height adjust lever to a desired height When cutting with this machine for the first time start on a flat surface Drive slowly and in an overlapping pattern If load to cutting blade is high drive slowly or cut twice NOTE ...

Page 48: ...ever 7 Move cutting rotary clutch lever to OFF to stop cutting blade Moving cutting rotary clutch lever to OFF applies brake on cutting blade to stop 8 Move cutting height adjust lever to the highest position 5332M 0403 090E Cutting Height Adjust Lever NOTE ...

Page 49: ... in dusty place Change oil First time 20 hours Every 50 afterward Clean spark plugs Every 100 hours Replace fuel strainer Every 200 hours Replace air cleaner element Every 200 hours contact Canycom representative for placement Check and adjust spark plug gap Every 200 hours contact Canycom representative for placement Replace oil filter First time 50 hours Every 200 afterward contact Canycom repre...

Page 50: ...gs do not exhibit excessive play and no irregular noise or overheating shall be observed Transmission Irregular noise or overheating shall not be observed when moving forward or backward There shall not be oil leaks in or around transmission Auxiliary Transmission Transmission can be shifted to either position positively and performs normally Lever shall not be loose or have excessive play Front A...

Page 51: ...rmation or corrosion Fastening bolts or nuts shall not be loose or missing Body Panels Shall be free of cracks deformation or corrosion Doors and lids shall open close and lock properly Fastening bolts or nuts shall not be loose or missing Labels Warning labels and instruction plates shall be clean legible and free of damage Cutting System Cutting System Blades shall be free of cracks or damage Pa...

Page 52: ...ry Battery fluid electrolyte shall be of proper level Page 68 Terminals shall be free of looseness or excessive corrosion Head Lamp Tail Lamp 1 Head and tail lamps shall work Lamp lens shall be free of cracks or chipping and water shall not be in the lamp Wiring Connections shall not be loose Wiring shall be free of damages 1 CMX224 only ...

Page 53: ...0 1 4L Transmission Oil Change Initially After 50 hours of use Every 500 hours afterwards Gear Oil API rating GL 4 or 5 SAE rating 80 0 9L Front Axle Oil 1 As needed Gear Oil API rating GL 4 or 5 SAE rating 80 0 7L HST Fluid As needed Gasoline Engine Oil API rating SE or better SAE rating 20W 30 3 5L Cutting Rotary Grearbox Oil As needed Gear Oil API rating GL 4 or 5 SAE rating 80 0 15L Battery El...

Page 54: ...es When handle becomes heavy stop pushing When using a pneumatic grease pump charge for two to three seconds Set cutting rotary height to the lowest to grease link pivots NOTE Location Schedule Grade 1 Propeller shaft Every 6 Months Chassis Grease 2 Cutting rotary link pivots Every 6 Months Chassis Grease 3 Cutting rotary drive shaft Every 6 Months Chassis Grease Greasing Points CMX 224 5332M 0503...

Page 55: ...aintenance 46 5 Greasing Points CM 225 CM 184 5332M 0503 020E Location Schedule Grade 1 Cutting rotary link pivots Every 6 Months Chassis Grease 2 Cutting rotary drive shaft Every 6 Months Chassis Grease ...

Page 56: ...years 1 Hose Fuel Filter Fuel Cock 53320316000 Every 2 years 1 Hose Fuel Cock Fuel Tank 53320315000 Every 2 years 1 Drive Train V belt HST 08521300036 Replace if defective 1 Tire Rear 1 2 53322202000 Replace if defective or reaches the wear limit 2 Tire Rear 3 53042301100 Replace if defective or reaches the wear limit Tire Front 1 2 53322302000 Replace if defective or reaches the wear limit 2 Tire...

Page 57: ...ront Axle Rear Right 1 53212118000 Replace if defective 1 Rubber Plate Front Axle Rear Right 2 3 53332112000 Replace if defective 1 Rubber Plate Front Wheel Inside 1 53322116000 Replace if defective 1 Rubber Plate Front Wheel Inside 2 3 53062121000 Replace if defective 1 Rubber Plate Front Wheel Rear Inside 2 3 53232132000 Replace if defective 1 Rubber Plate Blade Shield Rear 53324113000 Replace i...

Page 58: ...ch Front Cover 1 Pull top side of front cover to unlock latch 5332M 0401 110E 2 Pull up front cover Tool box is provided under the front cover Use this tool box to store tools or substitute cutting blades NOTE 5332M 0401 140E Front Cover Clip Rod 3 Raise steering wheel to the maximum angle and fit clip on the back of front cover to rods 4 Fit upper part of front cover Beware not to catch front cov...

Page 59: ... knob bolts fixing the tray 3 Remove fixing bracket and lift tray Knob Bolt Head Lamp Unit 5332M 0509 040E 4 Remove 3 knob bolts fixing head lamp unit to remove head lamp unit Grommet 5332M 0509 060E 5 Insert projections at the bottom of head lamp unit into holes of grommet on bumper and install adversely ...

Page 60: ...Engine Hood 1 Pull lever and open engine hood Lower Rear Cover 5332M 0505 040E Rear Cover 1 Remove 4 bolts 2 Remove lower rear cover Step 1 Remove 3 bolts fixing step 2 Remove step 3 Remove step on the other side in the same way 5332M 0505 080E Step Bolt ...

Page 61: ...401 080E Safety Pin Cutting Blade Shield 1 Lift lock lever 2 Hold lock lever and lift blade shield 3 Release lock lever to lock shield in the lifted position 5332M 0505 070E Cutting Rotary Sheild Lock Lever Always slide seat to the rear most position when lifting seat If seat is not in the rear most position slide lever may interfere with step preventing seat to be lifted to the holding position ...

Page 62: ...gine that has been running is very hot Allow engine to cool before servicing or severe burns may result Keep fire and spark away when servicing Make certain to fill engine with correct grade of oil to the specified level Insufficient amount or wrong grade of oil reduces performance and may cause permanent damage to engine Dispose of the drained oil properly 5332M 0506 010E Oil Level Gauge 1 Park m...

Page 63: ...ler Cap Filling 1 Open engine hood 2 Remove oil filler cap 3 Fill specified amount of correct oil into filler 4 Check oil level Make sure oil level is between upper and lower limits 5 Put oil filler cap back in place 6 Close engine hood Changing 1 Have an appropriate oil drain pan 2 Open engine hood 3 Remove oil filler cap 4 Remove drain plug to drain oil 5 Put drain plug back in place 6 Fill oil ...

Page 64: ...ment if damaged Oil Filter Cartridge 1 Open engine hood 2 Follow the instructions in Operator s Manual for the engine to change oil filter cartridge 3 Close engine hood 5332M 0506 050E Oil Filter Cartridge 5332M 0506 060E Air Cleaner Lid 1 Open engine hood 2 Follow the instructions in Operator s Manual for the engine to inspect clean or change air cleaner element 3 Close engine hood ...

Page 65: ... Conductor in the cable may be severed or damaged If a spark plug is damaged replace it with a new one 5332M 0506 070E Spark Plug Cap On both sides 1 Open engine hood 2 Follow the instructions in Operator s Manual for the engine to inspect clean or change spark plugs 3 Close engine hood ...

Page 66: ...flation causes uneven wear or other damages to tires Dispose of drained oil properly Tire Size Pressure KPa kgf cm2 CMX224 CM225 Front Wheel AGR 4 00 7 2PR 120 1 2 Rear Wheel 17 8 00 8 4PR 240 2 4 CM184 Front Wheel AGR 3 50 7 2PR 110 1 1 Rear Wheel 16 7 00 8 2PR 110 1 1 5332M 0507 010E Valve Cap 1 Park machine on a level ground 2 Remove valve cap 3 Check tire air pressure If different from the spe...

Page 67: ...priate oil drain pan 3 Remove transmission oil drain plug to drain oil 4 Install drain plug back in place 5332M 0507 020E Filler Cap 5 Open engine hood 6 Remove transmission oil filler cap 7 Remove check bolt 8 Fill specified amount of correct oil into filler up to check bolt hole 9 Put check bolt back in place 10 Put filler plug back in place 11 Close engine hood ...

Page 68: ...ont knuckle to drain oil 4 Remove drain plug on the right front knucle to drain oil as well Drain plug for the right front knucle is on back side of the front axle NOTE 5332M 0507 090E Filler Plug Front Wheel Axle Right 5 Install both drain plugs back in place 6 Remove right front step 7 Remove oil filler cap 8 Fill specified amount of oil into filler 9 Install filler plug back in place 10 Install...

Page 69: ...oled Do not exceed beyond MAX level HST fluid may espands and overflows Oil to Use Oil Capacity Page 44 NOTE 5332M 0507 030E HST Oil Tank 1 Park machine on level ground 2 Open engine hood 3 Visually check the amount of HST oil tank and fill if the amount is below MIN level 4 Close engine hood Inspecting 5332M 0507 050E MIN 1 Open engine hood 2 Remove HST fluid filler cap 3 Fill specified HST fluid...

Page 70: ...e Belt Spring 1 Open engine hood 2 Check V belt tension Push V belt by finger and check that deflection at center point A is in the range of 10 to 20 mm If it is out of this range adjust with adjust nut 3 Visually inspect belt Replace belt if it is damaged For replacement contact your CANYCOM representative 4 Close engine hood 5332M 0507 110E Adjust Nut Lock Nut Spring ...

Page 71: ...s not work even the brake pedal is locked the brake shoe is worn out Please contact your CANYCOM representative for replacement Always keep brake adjusted for maximum performance Improperly adjusted brakes may result in property damage serious injury or death Parking Brake Front Brake CMX 224 7 Lock brake pedal and Inspect that the strech of spring is between 5mm and 8mm If it is not within this r...

Page 72: ... servicing Allow machine to cool off before servicing Engine and its ancillaries are very hot after operation and may pose a burn hazard When a blade is damaged replace it and the other blade immediately Always replace blades in pair Damage due to vibration may occur When replacing blades always replace blade pins and wave washers also When a foreign object is tangled with the blade immediately st...

Page 73: ...deformed damged or missing replace them with new components 3 Inspect cutting rotor stay If stay is worn excessively deformed or damged replace with a new component 4 Close blade sheild Wear Limit Up to the solid line in the left figure should have more than 15mm clearance between edge of rotor stay and mounting slot Contact your CANYCOM representative for replacement of rotor stay NOTE 5332M 0508...

Page 74: ...ce 5332M 0508 060E Blade Mounting Pin 3 Install new mounting pin and wave washer to blade and shift blade along mounting slot noting the direction of the flat faces Always put thick gloves on and be cautious when handling blade because both edges of rotor stay can get sharp by wear Wear Limit See page 64 If it is difficult to remove blade use 24mm spanner to remove NOTE 24 5332M 0508 070E Spanner ...

Page 75: ...ge adjust with adjust nut 4 Visually inspect belt Replace belt if it is damaged For replacement contact your CANYCOM representative 5 Move cutting rotor clutch lever to OFF 6 Close engine hood Inspecting 5332M 0508 110E Ａ Lock Nut Adjust Nut Adjusting 1 Open engine hood 2 Move cutting rotor clutch lever to ON 3 Loosen lock nut 4 Adjust V belt with adjust nut so that the deflection at center point ...

Page 76: ... seems inadequate Inspecting 1 Start engine 2 Turn throttle lever to fast to raise engine speed 3 Move cutting height adjust lever to 150 for CMX224 and CM225 or to 130 for CM184 4 Move cutting rotary clutch lever to ON to rotate cutting blade 5 Move cutting rotary clutch lever to OFF to observe if cutting blade stops within 5 seconds If it takes more than 5 sconds to stop adjust cutting rotary br...

Page 77: ... in an eye immediately rinse with plenty of water and promptly consult a physician Explosion hazard Keep open flame or spark away from battery Hydrogen gas generated during charging is extremely explosive Never fill battery fluid beyond upper level line Battery fluid may spill and cause damage to machine or injury to person Always disconnect terminal first and connect terminal first Disconnecting ...

Page 78: ... front cover 3 Visually inspect that battery fluid level is between UPPER level and LOWER level lines 4 If fluid level is near or below LOWER level line fill 5 Install front cover back in place Instruction of removing head lamp is indicated back of the front cover NOTE UPPER LEVEL LOWER LEVEL Filler Cap 5321M 0510 020E 1 Remove front cover 2 Remove battery 3 Remove filler cap 4 Fill distilled wate...

Page 79: ...ttery from machine 3 Follow instructions in battery charger user s manual to charge battery 4 When battery is fully charged install battery back in place 5 Install front cover back in palce Charging 5332M 0509 020E Main Fuse Fuse Case Cap Lights Fuse 1 Open engine hood 2 Open fuse case cap Remove fuse and visually inspect If it is blown replace it with new one of the same rating 3 Install fuse 4 I...

Page 80: ...n it is hot It may cause burns Do not touch the glass part of light bulb directly with fingers It may reduce service life Light Bulbs to use Page 47 NOTE Head Lamp Socket Light Bulb 5332M 0508 050E 1 Remove front cover and head lamp unit 2 Turn socket to remove 3 Replace with new light bulb 4 Install socket 5 Install head lamp and front cover 1 Remove 2 screws and remove lens Rear Lamp CMX224 5332...

Page 81: ...Maintenance 72 5 5332M 0509 080E Light Bulb 2 Replace with a new light bulb 3 Install lens back in place ...

Page 82: ...mage to surrounding properties or persons Turn cutting rotary clutch to ON only when cleaning Keep it in OFF position all the other times Hose Connection 5332M 0510 010E 1 Park machine 2 Set cutting height to about 50mm 3 Remove cap and connect hose Run water through hose 4 Start engine 5 Turn throttle lever to fast to raise engine speed 6 Move cutting rotary clutch lever to ON to rotate cutting b...

Page 83: ...rust or damage Always clean cutting blades and blade pins after use Dirt or foreign matters may solidify or corrode blades and make it difficult to remove them Do not set cutting height too low It may hit ground NOTE 9 Turn throttle lever to slow to raise engine speed 10 Stop machine and remove hose 1 Clean machine wash off dirt mud and remove grass and other foreign materials after use 2 Clean cu...

Page 84: ...inoperable due to freezing After Cold Weather Use Fire hazard clean machine of cut grass and similar material after use Cut grass that is accumulated on the machine can catch fire 1 Clean machine wash off dirt mud and remove grass and other foreign materials after use 2 Park machine on a paved or firm dry surface or on a bed of lumber 3 If machine is to be left outside cover machine with protectiv...

Page 85: ... machine Inspect fill and charge battery 10 Cover machine with protective water proof covering after machine is cooled off Do not wash engine or control panel with running water water may enter inside and cause rust or damage Clean machine before storage dirt or foreign objects may freeze and cause damage Do not store machine in a humid dusty or hot place Fire hazard do not store machine where the...

Page 86: ...age 17 Excessive fuel in the engine Wait a while and try starting again Battery capacity is insufficient Add battery fluid Charge battery Replace battery Page 68 Page 68 Battery cable is disconnected Connect the battery cable Insufficient or wrong oil Fill or change oil Page 53 Dirty or damaged spark plug Clean or replace the spark plug Page 56 Other other than the above Follow the instructions in...

Page 87: ...COM representative Engine overheats Insufficient amount of engine oil Fill oil Page 53 Rotating screen or cooling fins are clogged or blocked Clean Excessive fuel consumption Clogged air cleaner Clean or replace the air cleaner Page 55 Other other than the above Please contact your CANYCOM representative Black smoke comes out of exhaust Clogged air cleaner Clean or replace the air cleaner Page 55 ...

Page 88: ... above Please contact your CANYCOM representative Machine does not turn smoothly Tires are not properly inflated Adjust tire pressure Page 57 Other other than the above Please contact your CANYCOM representative Machine does not run straight Tie rod is not properly adjusted Please contact your CANYCOM representative Other other than the above Please contact your CANYCOM representative Brake Brake ...

Page 89: ...rmal vibration occurs when cutting blade is rotated Cutting blade is damaged or lost Replace cutting blades Page 63 Foreign object is caught by cutting blade Remove or clean foreign object Other other than the above Please contact your CANYCOM representative Cut grass is not discharged properly Grass is wet Cut when grass is dry Grass is too long Cut in several steps at different heights Cutting h...

Page 90: ... height is too low Raise cutting height Machine turns too fast Turn slowly Work site has undulations Raise cutting height Cutting blade knives or stay is bent Replace Cutter load is too high Engine speed is too low Raise engine speed Driving speed is too high Drive slow Cut grass or vines are tangled to cutting blade axle Untangle ...

Page 91: ...of loading deck of transporter and have anti slip ramp surfaces Secure the hooks of loading ramps firmly and flush with loading deck Move slowly forward when loading onto and move slowly backward when unloading off of transporter Pay special care when going over the joint between loading deck and ramps machine may tip Do not turn on loading ramps Machine may fall Tie down machine securely Make sur...

Page 92: ...ntion to the center of gravitiy and the balance of machine when hoisting 2 Place loading ramps Secure hooks oframps firmly and flush with loading deck 3 Shift auxiliary transmission shift lever to Low and drive machine slowly forward onto loading deck Set cutting height adjust lever to 150 for CMX224 CM225 and 130 for CM184 Pay attention not to hit loading lamp or loading deck when loading on a tr...

Page 93: ...based on factory standard NOISE LEVEL Model Engine Rated revolution Vibration Mower Blade Clutch Steering wheel top Steering wheel bottom Seat CMX224 CM225 3000 rpm ON 22 m s2 20 m s2 2 5 m s2 OFF 13m s2 18 m s2 2 3 m s2 CM 184 3000 rpm ON 19m s2 16m s2 3 0m s2 OFF 11m s2 16m s2 2 6m s2 VIBRATION evaluated based on factory standard VIBRATION ...