CanyCom Jasper EJ20, Operator'S Manual

Page 1: ...d result in serious injury or death Keep this manual for future reference by you and by all those who operate and maintain this machine CHIKUSUI CANYCOM INC 90 1 Fukumasu Yoshii machi Ukiha shi Fukuoka Japan 839 1396 Tel 81 0 943 75 2195 Fax 81 0 943 75 4396 Electric Multi Cart Operator s Manual 4104 5111 000 EJ 20 ...

Page 2: ...uarters TEL 81 0 943 75 2195 FAX 81 0 943 75 4396 Foreign Trade Center TEL 81 0 3 3552 6277 FAX 81 0 3 3552 6288 All rights reserved Unauthorized use or reproduction of this material is prohibited Authorized Dealer CHIKUSUI CANYCOM INC ...

Page 3: ...y other use could be dangerous This machine may not be operated on public road or what is considered to be public road It is the sole responsibility of the operator to consult the local regulations Do not modify this machine or do not operate this machine with safety covers removed or open A serious accident could result Thank you for purchasing this machine This manual provides information needed...

Page 4: ...to the machine if the user does not follow the procedures or the instructions Indicates important information which needs particular attention In this manual the following four warning terms are used to signal the four levels of hazard or seriousness of possible accidents Read and understand what they mean and always follow the instructions in this manual Warning Terms Used in this Manual NOTE Not...

Page 5: ...ty of Spare Parts CHIKUSUI CANYCOM INC provides you a warranty through Canycom U S A Consult your local CANYCOM dealer or our company s sales department regarding service orders or any questions or problems that may arise when using this machine Please make sure to have the product name and serial number handy at the time of contact The model and serial number can be found on the model label as sh...

Page 6: ... and Components 8 Name and Function of Controls 8 3 Specifications 10 Product Specifications 10 Contents of the Tool Bag 11 4 Operation 12 Preparation 12 Pre start up Inspection 12 Adjusting Handle Lever 12 Specification and Setting of Charger 13 Charging battery 14 Chacking Battery Charge 16 Adjusting Deck Frame 17 ...

Page 7: ...and Spares 23 Messaging Functions 25 Error Messages on Battery Gauge 25 Charger LED Messages 26 Protection Functions 27 Charger Fuse 27 Breaker Circuit 27 Adjusting Machine Body 28 Rubber Bush Adjusting and Replacing 28 After Use Care 29 After Normal Use 29 After Cold Weather Use 29 Storage 30 6 Troubleshooting 31 Troubleshooting 31 ...

Page 8: ...ched at the end of this manual Have the warranty certificate signed and sealed after you have received and fully understood the instructions for handling this machine and received the receipt Appendix Operator s Manual for the Engine Be sure to read and understand it together with this manual ...

Page 9: ...ns in it Failure to do so could result in serious injury or death to the operator or bystanders Keep the label clean and legible Do not use solvents or gasoline to clean the label Replace the label immediately if it has been removed has fallen off or become illegible Use the part number on the label or shown in this manual to order a replacement label from your CANYCOM representative 4104 5016 000...

Page 10: ...o familiarize yourself with controls safety labels and the proper use of machine Never allow people unfamiliar with these instructions to operate or service machine Do not let anyone under 18 years of age to operate this machine Local regulations may restrict the minimum age for operating a machine Consult your local authority The operator is responsible for the accidents or hazards caused to othe...

Page 11: ...e battery in the presence of fire or spark Preparation Operation This machine is intended for carrying solid stuff luggage and similar objects Carrying other kinds of objects may damage machine Avoid carrying fluid stuff in order to keep motor away from troubles The stability of machine is affected by speed rate of steering terrain and load Always pay close attention to these factors or loss of co...

Page 12: ...ntrol Never operate on ice Always make certain that there is no obstacle or person behind machine when backing up Make certain that it is safe to back up then move slowly and avoid sharp turns To reduce the risk of tipping over pay special attention when encountering an obstacle or a slope or when braking on a slope or during a turn See Driving on a slope on the next page Never attempt to drive ov...

Page 13: ...in switch to LO Go down at a reduced speed with the operator walking behind machine Use motor speed to help keep machine speed low When driving up a slope proceed at a steady rate of speed and accelerator position Never move accelerator lever suddenly Drive straight up or down a slope Avoid turning on a slope Avoid driving machine across a slope If motor loses traction during a climb and cannot ma...

Page 14: ...is evenly distributed When carrying a load strap it to loading deck to prevent it from shifting Ensure that the load does not obstruct the operator s field of view When carrying a load drive at a reduced speed Allow greater distance for braking Before crossing a bridge or an overpass make certain that the total combined weight of machine load and operator is within the stated weight limit of the b...

Page 15: ...ocks Make sure to turn the break lever to Drive position Do not park sideways on a slope Observe all the previous precautions for general driving driving on a slope loading and driving with a load and transportation Servicing Only the qualified technician should service the electrical components If you are not a qualified technician contact your local CANYCOM representative Do not service machine ...

Page 16: ...tor Breaker Reset Handle Lever Lock Bolt Deck Surface Main Switch Acelerator Lever Control Pannel Handle Lever Speed Adjuster Battery Gauge Direction Switch Battery Bag Deck Lock Knob Frame Lock Lever Frame Lock Lever Control Pannel Brake Lever Slide Frame Forward Backward Orange Red Green ...

Page 17: ...netic clutch In this position electromagnetic brake is applied until accelerator lever is operated Selecting it to Free position disengages electromagnetic clutch Deck Surface Load stuffs to carry with Slide Frame Slide and adjust depending on the size of load Frame Lock Lever Use this lever when you lock or unlock slide frame Raising lever to unlock pull down to lock slide frame Loading Deck Lock...

Page 18: ... Size Length in mm 32 0 813 35 9 913 Width in mm 22 9 581 30 0 761 Height in mm 3 5 88 Drive Train Battery Capacity 5hr Ratio V AH 12V 21AH X2 Motor Rated Output for 30min DC24V Brushless motor 350W x 1 Drive System 2 rear wheels direct drive system w differential Break System Combination regenerative electromagnetic Battery Charger Microcomputer controlled Tire Front 3 00 4 255 dia puncture proof...

Page 19: ... 11 Specifications 3 No Content Quantitiy Note 1 Machine 1 2 Charger 1 3 Power Cable 1 4 Key 2 5 Operator s Manual 1 This Manual 6 Warranty 1 Contents of the Tool Bag ...

Page 20: ...r to Maintenance Schedule page 23 for the inspection schedule and procedure Adjusting Handle Lever 1 Turn knob to the left to loosen handle lever 2 Adjust the angle of handle lever 3 Turn knob to the right to tight handle lever Handle Lever is in store position when machine is purchased Adjust the angle of handle lever position to ease operation NOTE 4104M 0401 010 Loosen Tighten Handle Lock Knob ...

Page 21: ...Charger Charger has a voltage switch Set it to suit the voltage of your power line Checking the voltage of charger 115 4105M 0401 050US Charger Power Cable Connector Output Cable Fuse Holder Power Cable Power Switch Voltage Switch Output Cable Power LED Charge LED OFF ON 115 230 Voltage Switch 115V 230V 4105M 0501 020US ...

Page 22: ...let Keep fire and spark away from battery Hydrogen gas generated from battery is flamable If battery fluid is splashed to clothes or skin immidiately wash out with plenty of water If battery fluid enters into an eye immidiately wash out with plenty of water then see a doctor You can chargebattery even battery is installed on machine or uninstalled from machine Charging battery installed 4104M 0401...

Page 23: ...n switch OFF and disconnect output cable then close shield of charger connector You must charge battery completely for the first use after purchase See Charger LED Messages page 26 for charging battery NOTE Charger Power LED Charge LED 4105M 0501 050US 1 Pull Deck Lock knob and rotate 90 degrees to fix knob Charging battery uninstalled 2 Remove loading deck 4104M 0401 050US Deck Lock Knob Loading ...

Page 24: ...Red lamps indicate the battery level is nearly empty Complete discharge damages battery Charge battery frequently If only the red lamps light charge immidiately It takes approximetely 8 hours to fully charge battery NOTE 4104M 0401 080 Battery Gauge Main Switch 1 Insert key and turn main switch ON 2 Check indication of battery gauge 3 When battery gauge indicates red lamp or blinking charge batter...

Page 25: ...ine on slide frame rod Slide frame may be damaged Avoid any load on slide frame It may cause the drop or deformation 1 Pull and raise frame lock lever to unlock 2 Adjust slide frame within the range of the limitation line 3 Pull down lever to lock frame 4104M 0401 140US Lock Limitation Line 4103M 0501 110US Unlock ...

Page 26: ...his machine without any loading on the loading deck when operating on a slope between 10 to 15 degrees Do not use this machine on a slope more than 15 degrees Always make certain of the safety of your surroundings when starting and turning Do not make sudden maneuvers Sudden start stop or turn can make machine lose control and could cause a tip over Do not turn main switch OFF while machine is mov...

Page 27: ... dusty places such as desert Dust may clog motor or other parts which may reslt in loss of performance and an accident It also causes excessive wear Do not use this machine in the altitude above 1500m 4921ft in its original configuration This machine cannot perform adequately above that altitude Using this machine under such conditions may result in an accident or cause damage to machine If you ne...

Page 28: ...od controller reports an error When an error occured turn main switch off then turn it on again Charge battery when battery gauge flashing see Error Inspection Function on Battery Gauge on page25 for more information 4 Set to speed adjusting lever to the maximum 5 When you want to move forward make sure direction switch is in F forward position Drive in LO speed mode until accustomed to driving NO...

Page 29: ... a s e o f a n e m e r g e n c y r e l e a s e accelerator lever Machine stops Protection function reduce the traction force for over loading or driving on slope In this case reduce the amount of loading or stop using on a slope 9 Shift handle toward left and right to operate 10 After use turn main switch OFF then remove key Using on a upslope 1 If machine does not move or moves slowly set speed a...

Page 30: ...at Battery In case of flat battery mahine can be moved manually by selecting brake to FREE Using on a downslope 1 When you go down the slop set the speed adjuster to LO 1 Remove load 2 Set brake lever to FREE 3 Push machine slowly Brake does not work when it is in FREE position NOTE 4104M 0402 080US Speed Adjuster LO 4104M 0402 090US FREE ...

Page 31: ...r do not overheat when charging Fuse is not blown Battery Gauge Error Messages Does not show an error message Charge LED Error Messages Does not show an error message Controls Brake Brake Position Brake position is set to Drive Accelerator Lever Accelerator lever Accelerator lever returns to the stop po sition when released Accelerator Function Machine moves forward and backward properly Steer ing...

Page 32: ...ve 2 Tire Assy Rear 41042101000 Replace if defective 2 Loading Deck Rubber Bush 4103401800 6 NOTE List of Consumables and Spares When replacing a consumable or spare always use the CANYCOM genuine part Rubber products such as tires deteriorate over time Replace them every two years or when damaged Battery cannot be recharged once it is fully discharged Recharge battery frequently If not in use for...

Page 33: ...Faulty battery connection or discharged battery Check battery connection If flash continues charge battery 2 lamps x flash twice Faulty motor connection Check connection of motor If flashing continues please contact your CANYCOM representative 3 lamps x flash 3 times Short circuit between battery and motor Please contact your CANYCOM representative 6 lamps x flash 6 times Charger output cable is c...

Page 34: ...attery is not connected Turn the switch of charger OFF then connect battery again and turn switch ON again Also check the fuse in fuse holder Red light Yellow light Charging Red light Green light Charge complete Turn charger OFF then disconnect battery connector Yellow flash short period Green flash short period Charging Flashing for a short period of time is normal If yellow and green flashing co...

Page 35: ...tton Ciruit Breaker Fuse to Use See Page 24 NOTE Cut or pinched wire may cause circuit breaker to trip If circuit breaker keeps tripping after resetting please contact your CANYCOM representative NOTE 4105M 0501 040US Fuse Holder 4104M 0505 010US Breaker Reset 1 Turn charge switch OFF and disconnect power cable from power outlet 2 Remove fuse folder and replace the fuse 3 Install fuse holder This ...

Page 36: ...ease check the rubber bush fitted on slide frame Adjust 1 Raise frame lock lever to unlock slide frame 2 Adjust the tightness of nut If slide frame is loose tight the nut and do opposite if frame is too tight 3 Replace rubber bush if bush is deteriorated 4 Install slide frame to the deck frame then pull down frame lock lever Part Replacement See Page 24 NOTE 4103M 0604 010US Rubber Bush Nut ...

Page 37: ... other foreign matter after use 2 Park machine on a paved or firm dry surface 3 If machine is to be left outside cover machine with a protective water proof covering after it cools off After Cold Weather Use Do not wash motor or control panel with running water water may enter inside and cause rust or damage Clean machine before storage leaving dirt or foreign objects may cause rust or damage Do n...

Page 38: ...ard do not store machine where there is a possiblity of ignition Battery dischages even when it is not in use A battery may hold charge for a few months but it is a good practice to charge battery before it goes flat it will extend the battery life NOTE 1 Follow the instructions in Parking page 7 to park the machine 2 Clean dirt off of machine 3 Clean the exterior of machine with oiled rag 4 Cover...

Page 39: ...er supply even the main switch is ON battery gauge is not indicating Faulty connection of connectors Check the connection of connectors Faulty connection of battery connector Check the connection of battery connector Battery not charged sufficiently Charge battery Page 14 Breaker is tripped Reset breaker Page 27 Faulty Switch Control Circuit or Wiring Please contact your CANYCOM representative Cir...

Page 40: ...y Page 14 Going up a slope with excessive load see Safety Precautions operating Page 4 Excessive load Reduce load Page 8 Grass or other objects are accumulated or tangled around axle Clean axle Faulty Switch Control Cir cuit Motor or Wiring Please contact your CANYCOM representative Speed is too fast Accelerator lever is not firmly operated Operate the accelerator lever properly Faulty control cir...

Page 41: ...ace battery Can not be charged Faulty connection of battery connector Check connection Deteriorated battery Replace battery LED of charger flashes Faulty charger see Charger LED Messages Page 26 Fuse blown Wiring is cut off or short circuited Please contact your CANYCOM representative Battery or charger overheats Faulty charger or battery Please contact your CANYCOM representative Loading Deck Can...

Page 42: ... deck of transporter and have anti slip ramp surfaces Secure hooks of loading ramps firmly and flush with loading deck of transporter When loading to or unloading from transporter walk behind machine to operate do not ride on the step Move slowly forward when loading onto and move slowly backward when unloading off of transporter Pay special care when going over the joint between loading deck and ...

Page 43: ... ramps firmly and flush with loading deck of transporter 3 Drive machine slowly forward onto loading deck 4 Park machine according to the instructions in Precaution Parking page 8 Secure machine firmly to loading deck of transporter with tie down belts rope or wire 4104M 0701 010US More than 4 times the height Height ...