CanyCom Masao CMX1402, Operator'S Manual

Page 1: ...Operator s Manual Read this manual completely before operating or maintaining this machine Failure to follow safety precautions could result in serious injury or death Keep this manual for future refe...

Page 2: ...zed Dealer 90 1 Fukumasu Yoshii machi Ukiha shi Fukuoka Japan 839 1396 Sales Headquarters International TEL 81 0 943 75 2195 FAX 81 0 943 75 4396 All rights reserved Unauthorized use or reproduction o...

Page 3: ...t followed Read and understand this manual and safety labels on machine thoroughly before using this machine Always follow the instructions and safety precautions or serious injury or death could resu...

Page 4: ...o the machine if the user does not follow the procedures or the instructions Indicates important information which needs particular attention In this manual the following four warning terms are used t...

Page 5: ...ees this product based on the terms of warranty Warranty Consult your local CANYCOM dealer or our company s sales department regarding service orders or any questions or problems that may arise when u...

Page 6: ...Servicing 10 2 Controls and Components 11 Name and Function of Controls 11 3 Specifications 15 Product Specifications 15 Contents of Tool Bag 16 4 Operation 17 Preparation 17 Pre start up Inspection 1...

Page 7: ...eight 35 Cutting 36 5 Maintenance 41 Maintenance Schedule 41 Engine 41 Chassis 42 List of Fluids and Lubricants 45 Greasing Points 46 Greasing Points CMX1402 46 Greasing Points CM1401 47 List of Consu...

Page 8: ...atic Transmission Fluid 61 Drive Belt 64 Parking Brake 65 Cutting System 66 Cutting Blades 66 Cutting Rotary Drive Belt 68 Cutting Rotary Brake 69 Electrical System 71 Battery 71 Fuses 73 Light Bulbs...

Page 9: ...understood the instructions for handling this machine and received the receipt Appendix Operator s Manual for the Engine Be sure to read and understand it together with this manual 7 Transporting 84...

Page 10: ...instructions and precautions in them Failure to do so could result in serious injury or death to the operator or bystanders Keep the labels clean and legible Do not use solvents or gasoline to clean...

Page 11: ...fety 2 1 5332 5127 000 8 X73 20057 60 10 5347 5109 000 1 5332 5121 000 3 5332 5122 000 4 5332 5128 000 5 5321 5116 000 6 3667 5063 000 11 5347 5114 000 2 5355M 0101 020E 5305 5326 000 7 5347 5125 000...

Page 12: ...and cutting rotary clutch in OFF position This is to prevent unintended movement of machine or cutting blade when starting engine Start Interlock Mechanism Engine stops if operator is not seated while...

Page 13: ...the machine Never allow people unfamiliar with these instructions to operate or service the machine Do not let anyone under 18 years of age to operate this machine Local regulations may restrict the m...

Page 14: ...se clothing or jewelry all of which may get tangled in moving parts Do not operate the machine barefoot or with open sandals Prepare beforehand the working rules and procedures such as signaling and t...

Page 15: ...surface travel slowly and exercise caution to reduce the chance of skidding or sliding out of control Never operate on ice Always make certain that there is no obstacle or a person behind the machine...

Page 16: ...e that you feel like you could tip over Do not operate the machine near the edge of a cliff an overhang or a slide area Pay special attention after heavy rain or earthquake Do not make sudden maneuver...

Page 17: ...ls or loses traction during a climb and cannot make it to the top of the slope do not try to turn the machine around Carefully back down slowly straight down the slope Drive straight up or down slopes...

Page 18: ...vel and stable surface Never park on a slope steeper than 10 degrees Avoid parking on a slope less than 10 degrees If parking on a slope less than 10 degrees is absolutely unavoidable apply the parkin...

Page 19: ...high pressure Use paper or cardboard not your hands to search for leaks Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin and cause serious injury Check all fuel...

Page 20: ...Rear Tire Engine Guard Plastic Bottle Holder Side Cover Right Rear Fender Right Lower Rear Cover Upper Rear Cover Forward Fuel Filler Cap Cutting Blade Shield Left Tool Box Under Front Cover Front Co...

Page 21: ...Controls and Components 12 2 15 17 6 7 8 9 10 2 1 3 14 13 4 5 11 12 16 5355M 0201 020E...

Page 22: ...Angle of drive lever determines the speed On the right lever model this lever is on the right hand side See illustration 6 Brake Pedal Brake pedal is used to stop machine When brake pedal is depresse...

Page 23: ...ever back or forth to adjust cutting height 13 Cutting Rotary Clutch Cutting rotary clutch lever is used to start or stop rotating cutting rotary 14 Tilt Lever Tilt lever is used to adjust the angle o...

Page 24: ...rpm 10 3 14 3600 Maximum Torque N m kgf m rpm 27 2 7 2400 Starter System Electric Recoil Fuel Automotive Unleaded Gasoline Fuel Consumption g kW h g PS h 400 297 Fuel Tank Capacity L 7 0 Ignition Cont...

Page 25: ...und Steering Wheel Brakes Internally Expanding Cutting System Cutting Width mm 975 Cutting Height mm 0 150 21 Steps Blade Type Free Knife Stepped Stay Number of Blades 2 Blade Drive Train Shaft Drive...

Page 26: ...ays perform an inspection before use Refer to the Maintenance Schedule page 41 for the inspection schedule and procedure Checking and Filling Fuel 1 Check fuel gauge If fuel level is low fill fuel 535...

Page 27: ...usting Steering Wheel 1 Pull up tilt lever to adjust steering wheel angle 2 There are five positions for steering wheel angle 3 After adjusting angle return tilt lever to lock steering wheel securely...

Page 28: ...ng wheel to change direction of the pin so that the pin can be easily removed NOTE NOTE 5332M 0401 130E Hole 4 Adjust steering wheel height in prefered position Line up holes on steering shafts and in...

Page 29: ...d in its position Adjusting Seating Position 5347M 0401 060E Seat Suspension Stiffness Adjust Lever Adjusting Stiffness 1 Move seat suspension stiffness adjust lever to adjust desired seat stiffness 5...

Page 30: ...when shipped from the factory Seat switch bracket at the back needs to be in the highest position when setting the front in high position NOTE 5355M 0401 090E Bolt Pivot Pin Seat hinge Bracket 2 Undo...

Page 31: ...NOTE 5335M 0401 010E Seat Switch Bracket Bolts 3 Remove 2 bolts fixing seat switch bracket 4 Move seat switch bracket into desired position and fix with bolts firmly 5 Pull safety pin back and lower t...

Page 32: ...ngine does not start after starting procedure is performed several times turn off main switch and wait for 5 to 10 minutes and try again Do not use this machine in temperatures above 40 C or below 15...

Page 33: ...eature engine cannot be started unless cutting rotary clutch lever is in OFF position 5347M 0402 101E Auxiliary Transmission Shift Lever L H N 3 Make certain auxiliary transmission shift lever is in N...

Page 34: ...lever returns to neutral position when brake pedal is fully depressed 5 Open fuel cock NOTE 6 Make sure throttle lever is in the slow position 7 Pull choke knob to close choke valve and insert ignitio...

Page 35: ...gs before turning Do not make sudden starts acceralation change of speed change of direction or stop Do not turn at speed Avoid sudden maneuvers this may cause the operator to fall or to be thrown or...

Page 36: ...ion Do not operate drive pedal or drive lever when brake is locked with parking brake lock lever It can wear out brake 5347M 0402 110E Throttle Lever 3 Move the throttle lever toward fast position to...

Page 37: ...e position of drive lever NOTE 5347M 0402 150E Steering Wheel 6 Turn steering wheel to turn 5 Depress gradually the forward or reverse side of drive pedal to move in the corresponding direction Drivin...

Page 38: ...2 Take foot off drive pedal When Driving with Drive Pedal Drive pedal returns automatically to neutral when released NOTE 5347M 0402 040E Drive Lever Neutral Position 1 Gradually return drive lever t...

Page 39: ...shift gears Shifting gears while machine is in motion can damage transmission Use L mode when mowing Mowing in H mode can put excessive strain and damage the mowing mechanism NOTE Always shift gears f...

Page 40: ...can damage transmission Use 2WD mode under normal condition Pay attention to the minimum turning radius in AWD mode In AWD mode minimum turning radius is greater than that in 2WD mode 5347M 0402 170E...

Page 41: ...erate differential lock lever Operating differential lock lever while machine is in motion can damage differential Keep differential lock in OFF position under normal running condition Differential ma...

Page 42: ...park machine on a slope less than 10 degrees make certain to apply parking brake firmly and block wheels with chocks Apply brake and remove key when parking Do not park near combustibles 5347M 0402 20...

Page 43: ...Transmission Shift Lever L H N 4 Move auxiliary transmission shift lever to N neutral position Main Switch 5332M 0402 210E 5 Turn main switch to off to stop engine Remove ignition key 6 Close fuel co...

Page 44: ...cutting height adjust lever 5347M 0403 020E Cutting Height Adjust Lever 2 With lock button pulled up move cutting height adjust lever to a desired position 3 Release lock to lock cutting height adjus...

Page 45: ...s etc Pay attention to the safety of surroundings and plan ahead when cutting Never attempt to cut with cutting blade shield open When mowing drive forward Machine is intended to mow brush while movin...

Page 46: ...es machine Always clean cutting blades and cutting blade stay after every use see page 75 Remained foreign object may solidified or corrode and make cutting blades hard to remove In case cut grass dus...

Page 47: ...closed 2 Turn throttle lever to fast position to raise engine speed 3 Move auxiliary transmission shift lever to L low speed 5347M 0403 071E Auxiliary Transmission Shift Lever L H N 5347M 0402 110E T...

Page 48: ...ng blade is rotating NOTE 5347M 0402 130E Drive Pedal 6 Drive machine forward to mow 5347M 0403 020E Cutting Height Adjust Lever 4 Move cutting height adjust lever to a desired height When mowting wit...

Page 49: ...er 7 Move cutting rotary clutch lever to OFF to stop cutting blade Moving cutting rotary clutch lever to OFF applies brake on cutting blade to stop 8 Move cutting height adjust lever to the highest po...

Page 50: ...hours daily clean more frequently in dusty place Change oil First time 20 hours Every 100 afterward Clean spark plugs Every 100 hours Clean fuel strainer Every 200 hours Replace air cleaner element Ev...

Page 51: ...s do not exhibit excessive play and no irregular noise or overheating shall be observed Transmission Irregular noise or overheating shall not be observed when moving forward or backward There shall no...

Page 52: ...cks deformation or corrosion Fastening bolts or nuts shall not be loose or missing Body Panels Shall be free of cracks deformation or corrosion Doors and lids shall open close and lock properly Fasten...

Page 53: ...harge battery Battery Battery fluid electrolyte shall be of proper level Page 71 Terminals shall be free of looseness or excessive corrosion Head Lamp Head shall work Lamp lens shall be free of cracks...

Page 54: ...se Every 500 hours afterwards Gear Oil API rating GL 4 or 5 SAE rating 80 0 9L Front Axle Oil 1 Change Initially After 50 hours of use Every 500 hours afterwards Gear Oil API rating GL 4 or 5 SAE rati...

Page 55: ...pneumatic grease pump charge for two to three seconds Set cutting rotary height to the lowest to grease link pivots NOTE Location Schedule Grade 1 Propeller shaft Every 6 Months Chassis Grease 2 Cutt...

Page 56: ...uckles Every 6 Months Chassis Grease 2 Cutting rotary link pivots Every 6 Months Chassis Grease 3 Cutting rotary drive shaft Every 6 Months Chassis Grease 4 Front axle center pivot Every 6 Months Chas...

Page 57: ...100 Replace if defective 1 Wire Choke 53470112000 Replace if defective 1 Drive Train V belt HST 08521300039 Replace if defective 1 Tire Front 53322202000 Replace if defective or reaches the wear limit...

Page 58: ...r Plate Front Axle Rear Right 1 53212118000 Replace if defective 1 Rubber Plate Front Axle Rear Right 2 53332112000 Replace if defective 1 Rubber Plate Front Wheel Inside 1 53322116000 Replace if defe...

Page 59: ...ver NOTE Removing and Installing Body Panels Cut or pinch hazard exists when removing or installing body panels beware of sharp edges and pinch points Make certain to reinstall panels after removing f...

Page 60: ...d lift tray Flange Bolt Head Lamp Unit 5347M 0509 040E 4 Remove 2 flange bolts fixing head lamp unit to remove head lamp unit Grommet 5332M 0509 060E 5 Insert projections at the bottom of head lamp un...

Page 61: ...1 Remove 3 bolts fixing step 2 Remove step 3 Remove step on the other side in the same way 5332M 0505 080E Step Bolt 5355M 0505 040E Lower Rear Cover Rear Fender 1 Remove 3 bolts 2 Remove rear fender...

Page 62: ...lifting seat If seat is not in the rear most position slide lever may interfere with step preventing seat to be lifted to the holding position Make sure cutting blade shield is securely locked in the...

Page 63: ...ock lever to lock shield Lock pin will also return to lock position automatically Flipping up shield 5335M 0505 070E Cutting Blade Shield Lock Pin Lock Lever 5347M 0505 090E Lock Lever Opening shield...

Page 64: ...that has been running is very hot Allow engine to cool before servicing or severe burns may result Keep fire and spark away when servicing Make certain to fill engine with correct grade of oil to the...

Page 65: ...ed amount of correct oil into filler 4 Check oil level Make sure oil level is between upper and lower limits 5 Screw oil filler cap back in place 6 Install upper rear cover Changing 1 Have an appropri...

Page 66: ...duces engine performance and shortens engine life Replace air cleaner element if damaged 5355M 0506 030E Air Cleaner Case Latches 1 Undo latches and pull out air cleaner case 2 Follow the instructions...

Page 67: ...removing a spark plug cap Conductor in the cable may be severed or damaged If a spark plug is damaged replace it with a new one 5355M 0506 040E Spark Plug Cap 1 Follow the instructions in Operator s M...

Page 68: ...Inflate tires to the specified pressure Under or over inflation causes uneven wear or other damages to tires Dispose of drained oil properly Tire Size Pressure KPa kgf cm2 Front Wheel AGR4 00 7 2PR 12...

Page 69: ...ssion Oil Oil to use and capacity Page 45 NOTE 5332M 0507 040E Drain Plug Check Bolt 1 Park machine on level ground 2 Have an appropriate oil drain pan 3 Remove transmission oil drain plug to drain oi...

Page 70: ...uid level before starting or wait until HST fluid cools off sufficiently Hot HST fluid expands in volume and does not provide correct reading When oil is sufficiently cooled and is at the MIN level it...

Page 71: ...servoir so that oil level is above MIN line on reservoir 4 Reinstall cap back in place and screw it securely 5 Install right rear fender Filling 5335M 0507 050E MIN 1 Remove right rear fender 2 Remove...

Page 72: ...ine and run it for a while Stop it and check HST oil level 11 Restart engine and drive machine back and forth from standstill several times 12 Check oil level If it is lower fill 13 Perform 10 12 unti...

Page 73: ...ove upper and lower rear covers 2 Check V belt tension Push V belt by finger and check that deflection at center point A is in the range of 10 to 20 mm If it is out of this range adjust with adjust nu...

Page 74: ...ke does not work even the brake pedal is locked the brake shoe is worn out Please contact your CANYCOM representative for replacement Always keep brake adjusted for maximum performance Improperly adju...

Page 75: ...come sharp due to wear When handling blade or blade stay always wear thick gloves and handle carefully Injury may occur Stop engine and remove ignition key when servicing Allow machine to cool off bef...

Page 76: ...ion Carriage Bolt Blade Stay 3 Unfasten nut A then nut B to remove blade 4 Place a new or flipped blade under blade stay Insert carriage bolt 5 Place collar and cap 6 Hold blade with strong stick like...

Page 77: ...nspect and adjust the V belt after the first day s 4 hours use For a longer service life inspect and adjust as necessary the V belt as the daily pre start up checks NOTE Spring Washer 5355M 0508 010E...

Page 78: ...ntative for replacement NOTE Do not allow bystanders to come near machine when inspecting cutting rotary brake Ride on machine when testing cutting rotary brake Never attempt to check the performance...

Page 79: ...tting blade or remove upper rear cover to observe the rotation of cutting blade V belt Avoid observing cutting blade directly If upper rear cover is removed to observe V belt reinstall it when checkin...

Page 80: ...electrical system Shock hazard Do not handle electrical components with wet hands Never charge battery when the fluid level is below lower level line Charging battery with insufficient fluid may short...

Page 81: ...ses damage to electrical components and wiring Follow battery charger user s manual when charging When filling battery fluid do fill above Upper Limit line Battery fluid can spill over and damage pain...

Page 82: ...Fuse 15A Lights Fuse 10A Replacement Fuse Page 50 NOTE Filling UPPER LEVEL LOWER LEVEL Filler Cap 5321M 0510 020E 1 Remove front cover 2 Remove battery 3 Remove filler cap 4 Fill distilled water to U...

Page 83: ...electrical system Do not touch bulb when it is hot It may cause burns Do not touch the glass part of light bulb directly with fingers It may reduce service life Light Bulbs to use Page 50 NOTE Head L...

Page 84: ...rotary clutch to ON only when cleaning Keep it in OFF position all the other times Do not set cutting height too low It may hit ground NOTE 6 Move cutting rotary clutch lever to ON to rotate cutting b...

Page 85: ...or control panel with running water water may enter inside and cause rust or damage Always clean cutting blades and blade pins after use Dirt or foreign matters may solidify or corrode blades and make...

Page 86: ...noperable due to freezing After Cold Weather Use Fire hazard clean machine of cut grass and similar material after use Cut grass that is accumulated on the machine can catch fire 1 Clean machine wash...

Page 87: ...machine Inspect fill and charge battery 10 Cover machine with protective water proof covering after machine is cooled off Do not wash engine or control panel with running water water may enter inside...

Page 88: ...t to start Out of fuel Fill fuel Page 17 Excessive fuel in the engine Wait a while and try starting again Battery capacity is insufficient Add battery fluid Charge battery Replace battery Page 71 Page...

Page 89: ...COM representative Excessive oil consumption Please contact your CANYCOM representative Engine overheats Insufficient amount of engine oil Fill oil Page 55 Rotating screen or cooling fins are clogged...

Page 90: ...ANYCOM representative Machine does not turn smoothly Tires are not properly inflated Adjust tire pressure Page 59 Differential lock engaged Disengage differential lock Other other than the above Pleas...

Page 91: ...mal vibration occurs when cutting blade is rotated Cutting blade is damaged or lost Replace cutting blades Page 66 Foreign object is caught by cutting blade Remove or clean foreign object Other other...

Page 92: ...height is too low Raise cutting height Machine turns too fast Turn slowly Work site has undulations Raise cutting height Cutting blade knives or stay is bent Replace Cutter load is too high Engine spe...

Page 93: ...f loading deck of transporter and have anti slip ramp surfaces Secure the hooks of loading ramps firmly and flush with loading deck Move slowly forward when loading onto and move slowly backward when...

Page 94: ...Never start the engine when hoisted 2 Place loading ramps Secure hooks oframps firmly and flush with loading deck 3 Shift auxiliary transmission shift lever to Low and drive machine slowly forward ont...

Page 95: ...LEVEL evaluated based on factory standard NOISE LEVEL Model Engine Rated revolution Vibration Mower Blade Clutch Steering wheel top Steering wheel bottom Seat CMX1402 3600 rpm ON 16m s2 14m s2 2 7m s2...