Caravaggi Bio 100, Use And Maintenance Instruction Manual

Page 1: ...USE AND MAINTENANCE INSTRUCTION MANUAL Bio 100 BEFORE USING THE MACHINE READ THE INSTRUCTION MANUAL...

Page 2: ...achine and must by kept for future reference until the machine is demolished The instruction manual must always be avaiable for consultation and must be kept in a dry protected place In the case of lo...

Page 3: ...PARTS 1 Hopper with guards 2 Chaff cutter hopper 3 Petrol engine electric motor 4 Handles for transport 5 Outlet 6 Chassis 3rd point 7 Power take off for MTC 8 Power take off for a tractor Fig 1 Fig...

Page 4: ...der is delivered partially dismantled It ca be arranged on pallets to facilitate handling and transport before installation depending on the versions To transport the machine in these conditions it is...

Page 5: ...Fig 3 Fig 4 Fig 5...

Page 6: ...89 392 EN 292 EN 294 25037 PONTO TELEF 030 74 SERIAL No GLIO BS VIA M ADAMELLO 20 70464 FAX 030 7470004 ITALY Fig 6 Version Power HP kw Supply Prod m3 h BIO 100 B 20 14 9 Petrol 10 BIO 100 MTC 8 12 5...

Page 7: ...it is raining The bio chopper must be positioned on a flat solid surface where there is no danger of overturning Switch off the motor remove the keys from the start panel and remove the sparkplug cap...

Page 8: ...rpose Refuel only in the open air Do not smoke or in any way cause naked flames during refuelling Fill the tank before starting the engine Never open the fuel cap or add petrol while the engine is run...

Page 9: ...nob and then give a sharp tug to start the engine Before beginning work let the engine idle for about 1 minute then take it to maximum revs using accelerator lever and proceed with normal use Fig 8 Fi...

Page 10: ...ess fig 10 2 5 7 Fig 10 Caution Take the material to the hopper mouth and let it fall in Never put hands and arms in to push material into the hopper The material that can be worked and chopped in thi...

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Page 12: ...bility of the machine functioning Suitable gloves are obligatory for all maintenance operations To facilitate transportation of the Bio 100 bio chopper its overall size can be reduced by folding the s...

Page 13: ...ing and assembly of the blades wear suitable protective gloves Version with electric motor Regularly check that yhe power supply cable is in perfect condition Never repair a damaged cable with insulat...

Page 14: ...the instructions in reverse order Fig 12 8 2 Counter blade replacement Remove the side hopper by unscrewing the 3 nuts as shown in fig 13 Unscrew the two security nuts of the counter blade to remove t...

Page 15: ...the cutter shaft with the aperture Insert the seeger pliers and remove the ring as shown in fig 16 chaff cutter side Remove the shaft taking care to note the position of the spacers separating the bre...

Page 16: ...ing the screen Remove the safety pins and extract the screen rods Replace the screen For grinding green or wet material use the rod and pipe kit instead of the standard screen Screen Safety pin Rod Pi...

Page 17: ...8 5 Replacing the driving belt Remove the belt guard Extract the belt and replace it with a new one Remount the belt guard Fig 19...

Page 18: ...eason Check engine oil level Check screws tightness casing hopper etc Check belt tension and state of wear Check wear on cutters Check wear on blade Check wear on counter blade Check hopper rubber pro...

Page 19: ...or gears Check cutters blade counter blade and presence of material in the milling chamber Check the sieve which should be free of blockages Check state of engine motor consult the instruction manual...

Page 20: ...s not cover damage caused by misuse abuse insufficient maintenance accident or damage caused during transport 4 Parts which are subject to war such as hammers blades anvil blades etc are not covered u...

Page 21: ...SPARE PARTS BIO 100...

Page 22: ...nel right 1 13 530003000 Clip R 5 14 012700000 Rod 5 15 013200000 Pipe 5 16 012800000 Sieve 1 17 012900000 Discharge rubber 1 18 012200000 Discharge casing 1 19 013000000 Counterblade 1 20 010102000 R...

Page 23: ...lley 1A 120 1 8 013800000 Centrifugal pulley 1A 122 1 1 9 019400000 Bumper rubber 122 1 10 014500001 Motor support 1 11 014700000 Wheel 2 12 014600000 Axle 1 13 020903000 Knop 25 2 14 014300252 Handle...

Page 24: ...SPARE PARTS BIO 100 B E...

Page 25: ...5 mm 1 9 540005000 Bearing SBPP 206 1 10 530008030 Metal ring M 30 1 11 025200000 Shaft P T O 1 12 530005000 Key 1 13 025300000 Spacer 1 14 025800000 Support foot 1 15 013900000 Rubber foot 2 16 02570...

Page 26: ...SPARE PARTS BIO 100 PTO...

Page 27: ...ion adhesive 1 7 010203000 Shaft 1 8 010700000 Belt cover casing 1 9 011000000 Lock pin 4 10 010204000 Connector plate 1 11 011100000 Feet 2 12 540002000 Bearing 6005 2 RS 1 13 510011000 Seeger ring 1...

Page 28: ...SPARE PARTS BIO 100 MTC...

Page 29: ...CARAVAGGI MACCHINE INDUSTRIALI Via Monte Adamello 20 25037 Pontoglio BS ITALY Tel 39 030 7470464 Fax 39 030 7470004 Internet http www caravaggi com Email info caravaggi com 0204...