Carbatec CDC-650P, Manual

Page 1: ...CARBATEC COM AU C D C 6 5 0 P M A N U A L Cyclone Dust Collector 2...

Page 2: ...and technological advancements more accessible to Aussie woodworkers Backed by our no fuss after sales care and warranty support you can trust Carbatec to keep you woodworking as promised We look for...

Page 3: ...may need to be redone several times before all of the protective coatings are removed completely 3 Compare the items above to verify that all items are accounted for before discarding the shipping bo...

Page 4: ...erial number and date of purchase in your manual for future reference 2 Made in for CARBATEC PTY LTD Brisbane Australia Model Voltage Freq Phase Amp kW Speed Lot No Serial No Date QUALITY INSPECTED Ke...

Page 5: ...re has been taken to ensure that the information in this manual is correct to provide you with the guidelines for the proper safety assembly and operation of this machine Introduction 2 What s in the...

Page 6: ...afety is the single most important consideration in the operation of this equipment The following instructions must be followed at all times Failure to follow all instructions listed below may result...

Page 7: ...s intended applications 3 GROUND ALL TOOLS If the tool is supplied with a 3 prong plug it must be plugged into a 3 contact electrical receptacle The third prong is used to ground the tool and provide...

Page 8: ...NOT STORE ANYTHING ABOVE OR NEAR the tool where anyone might try to stand on the tool to reach it 19 MAINTAIN YOUR BALANCE Do not extend yourself over the tool Wear oil resistant rubber soled shoes K...

Page 9: ...ons NEVER use an extension cord rated at less than your machine Longer run extensions will need heavier duty extension cords Only connect your extension cord or machine to a receptacle that accepts yo...

Page 10: ...ne with respect and caution to lessen the possibility of operator injury If normal safety precautions are overlooked or ignored serious personal injury may occur DUST COLLECTOR SAFETY EMPTYING DUST Wh...

Page 11: ...ion with or without yellow stripes is the equipment grounding conductor DO NOT connect the equipment grounding conductor to a live terminal if repair or replacement of the electric cord or plug is nec...

Page 12: ...650P A Motor B ON OFF switch C Impeller housing D Inlet adapter E Upper cyclone Funnel F Cyclone funnel G Dust collection drum H Casters I Dust collection bag J Canister filter CDC 650P CYCLONE DUST C...

Page 13: ...MAX 650CFM CARTRIDGE FILTER SIZE 340 x 600 mm CARTRIDGE FILTER RATE 99 at 1 micron COLLECTION DRUM SIZE 500 x 1100 mm COLLECTION DRUM VOLUME 0 118 m3 COLLECTION BAG SIZE 500 mm x 1100 mm 370 mm x 750...

Page 14: ...s discovered the carrier and or shipper must be notified of this fact immediately to establish any claim which might arise A PLACEMENT LOCATION Consider anticipated workpiece sizes and additional spac...

Page 15: ...ed to safely assemble it B INSTALLING THE MAIN BRACKET 1 Fix the casters on the base by hexagon socket flat head bolts and flat washers Fig B1A 2 Fix the bracket on the base by hexagon socket flat hea...

Page 16: ...the dust collection drum Fig C1A 2 Install the handle on the drum by hexagon socket head bolts flat washers and self locking nuts Fig C1B 3 Connect the cyclone funnel and the drum cover by steel clam...

Page 17: ...1 Connect the elbow rubber gasket and impeller housing by hexagon socket pan head screws together Fig D1A 2 Install the connector on the intake barrel Fig D2A E DUST COLLECTION BAG ASSEMBLY 1 Install...

Page 18: ...ller housing assembly on the bracket by hexagon socket flat head and flat washers Fig F1A 2 Connect the intake barrel and cyclone funnel together Fig F2 3 Connect the canister filter rubber gasket and...

Page 19: ...hin the collection drum The small diameter hose is connected from the impellor housing to the lower part of the collection drum with supplied hose clamps Not illustrated If you wish to run the system...

Page 20: ...lt in malfunction or unexpected results that can lead to serious injury death or machine property damage 1 Clear all setup tools away from machine 2 Lock all swivel casters on base stand and dust coll...

Page 21: ...ic collection bag below The spun bond polyester filters are pleated to provide maximum surface area for efficient air flow To maintain CFM during heavy dust extraction operations turn the filter clean...

Page 22: ...ll have a minimum rated CFM extraction requirement available Please note that CFM requirement is usually measured at the point where the dust hose is connected to the machine s dust port which is very...

Page 23: ...Worn or damaged wires Suction leaks Any other unsafe condition Every month clean and vacuum dust buildup off machine body and motor DO NOT allow the collection bag to fill completely N CLEANING CANIST...

Page 24: ...um cover to the collection drum 3 Take out the inner drum from the collection drum 4 Clean or replace the bag 5 Put the inner drum into the cleaned or new bag 6 Tighten the drum cover to the collectio...

Page 25: ...1 Disconnect machine from power 2 Loose the screws which fixed the rubber gasket and canister filter to the elbow 3 Install the rubber gasket and new canister filter to the elbow by the screws Dust e...

Page 26: ...FOR TECHNICAL SUPPORT CALL 1800 658 111 26 CDC 650P Cyclone Dust Extractor CDC 650P PARTS DIAGRAM...

Page 27: ...DC 650P 014 MOTOR 1 46 CDC 650P 046 DUST COLLECTION DRUM 1 15 CDC 650P 015 SCREW M4X60 4 47 CDC 650P 047 HANDLE 1 16 CDC 650P 016 RUBBER GASKET 1 48 CDC 650P 048 HEXAGON SOCKET SCREW M8X20 2 17 CDC 65...

Page 28: ...d repair or replace Machine seems underpowered 1 Motor overheated Allow motor to cool reset overload if necessary 2 Dust extraction ducting problem Clear blockages seal leaks use smooth wall duct elim...

Page 29: ...nch lines at one time causing velocity drop in main line Open 1 or 2 more blast gates to different branch lines to increase main line velocity 8 Ducting and ports are incorrectly sized Install correct...

Page 30: ...FOR TECHNICAL SUPPORT CALL 1800 658 111 30 CDC 650P WIRING DIAGRAM...

Page 31: ...in the email the following information 1 a copy of the order or receipt for the goods 2 the serial or batch number printed on the machinery manufacturing plate and 3 a detailed description of the faul...

Page 32: ...2 CARBATEC COM AU Carbatec Pty Ltd E info carbatec com au AU 1800 658 111 NZ 0800 444 329 128 Ingleston Road Wakerley Queensland Australia 4154 ABN 84 010 706 242...