1)
Check the handing of
the door.
As shown in
fig
1
, the door’s handing is
dependant upon which
side the lock assembly is
mounted. When viewed
from the outside if the
lock is on the right it’s
right-handed and if it’s on
the left it’s left-handed.
2)
Installing CDL7100
assembly to a Mortice Lock.
Installation holes must be drilled in exactly the correct positions and precisely at right angles
to the door surface. Lock components must
be vertically and horizontally accurate in
relation to each other and to the door.
• With a new installation, you must first use
the factory template and instructions for
fitting the mortice lock before fitting the
digital lock. Insert the mortice lock.
• You now need to attach the supplied
drilling template to the door (shown in
fig 2
).
• The mortice lock holes are shown in grey
• Fold template around the edge of the
door. Line up the mortice handle axis on the
template to the centre of the handle axis
on the lock. Attach the template to the
door with low adhesive tape.
• Now position the furniture supplied with
the mortice lock up to the template. Line up
the furniture handle drive axis with the
centre line of latch and mark off one of the
upper holes that needs to be drilled for the
furniture mounting screws. The lower hole is
positioned so that it fits the majority of
furniture sets available. Select one of the
two 8.5mm holes within the 16mm diameter
recess for the bottom of the furniture.
• Now remove the mortice lock.
IMPORTANT: you will not need to drill completely through all of the holes.
• Mark the lower hole and use the 16mm spade bit to drill the 10mm deep
recess for the lower connecting stud.
• Mark and drill the chosen 8.5mm fixing holes for the furniture. Drill the
10mm deep recess for the unused top connecting stud.
• At this point all the holes for the digital lock will be drilled out and you can
remove the fitting template.
3)
Fitting the digital lock assembly to the mortice lock and furniture
• Follow the mortice lock factory instructions and secure the mortice lock
into the door.
• As shown in
fig 3
, make sure that the CDL7100 digital lock assembly is firmly
attached to the adaptor plate.
• Place the mortice tailbar spring onto the mortice tailbar and hold in
position on the mortice lock.
• Hold the front lock
body onto the door in
position.
• Using the M4 CSK
screws, assembly all the
parts together through
the top and bottom
holes of the inner
furniture plate. The
screws will have to be
cut to length depend-
ing on the depth of the
door and furniture
plate.
• Before final
tightening, make sure
the lock is vertical and
test the lock action is
moving easily.
IMPORTANT: Do not
close the door until you
are sure that the
CDL7100 lock works
and you know the entry
code. Do not over
tighten the fixing bolts
as this may cause
distortion and lead to
poor operation.
3)
Installing CDL7100
assembly to a deadlatch
or nightlatch lock
As shown in fig 4, you will
need to remove the,
mortice adaptor plate.
When installing to a
deadlatch or nightlatch,
you do not need this
plate.
• Use the factory
template to mark and drill
holes for the fitting of the
Deadlatch/Nightlatch.
Then test fit the
Deadlatch/Nightlatch.
• As shown in
fig 2
, apply
the fitting template to the
door at the correct
height in line with the
latchbolt.
• The Deadlatch/Nightlatch holes are shown in diagonal
black stripes. Mark and drill the top 8.5mm front lock
body fixing hole.
• Use the hole saw to drill the 32mm rim lock hole if not
already done.
4)
Installing the
components to suit the
application.
• As shown in
fig 5
,
screw the two M4-M5
Hex Lugs and M5-M4
Hex Lug into the back
plate of the lock body.
• Measure the
thickness of the door
and cut the rimlock
tailbar to the
corresponding length.
• If the CDL7100
digital lock is being
installed onto an
Australian type
Deadlatch Lock (such
as the Whitco or
Lockwood 001 type),
cut the rimlock tailbar
(part #11) to the
correct length using
the gauge on the tail
bar. NOTE: cut the
opposite end to the
pin stop in the tailbar.
• When installing the
CDL7100 digital lock onto an Australian type Nightlatch Lock, due to the variation in Nightlatch design, do not cut the tail
bar straight away.
• Attach the Nightlatch if not already attached to the door.
• Insert the tail bar into the nightlatch in the orientation shown in
fig 5
.
• Place the front lock assembly and gasket onto the door as it would be mounted, making sure that the tailbar is going into the drive adaptor.
• If the CDL7100 digital lock cannot sit on the face of the door, remove sections from the end of the tail bar until it can.
6)
Fixing the CDL7100 digital lock to the door
• Insert the drive adaptor into the lock body so it is able to accept the rimlock tailbar.
• Add the gasket to the CDL7100 digital lock and position it onto the door.
• As shown in
fig 5
, insert the M4 CSK screw into the Trim Washer through the top hole and into the CDL7100 lock. Do not fully tighten the screw.
• Please note, the screw will have to be cut to length depending on the depth of the door.
• Insert the rimlock tail bar into the drive adaptor and into the CDL7100 lock through the hole in the door as shown in
fig 5
.
• Secure the CDL7100 digital lock at the bottom using the two M5 Phillips head screws. They will need to be cut to length depending on the door thickness.
• Depending on the type of latch being used, use the Deadlatch mounting plate to connect to the Hex Lugs on the CDL7100 Lock. Or if necessary, in the
case of using with a nightlatch, use the rim lock plate that is supplied with the nightlatch. Do not fully tighten screws.
• Before final tightening, make sure that the lock is vertical and test that the lock is operating correctly. Do not close the door until you are sure that the
entry code works. Now tighten all of the screws and test the locks operation again. Do not over tighten the fixing screws as this may cause distortion and
lead to poor operation.
Front lock body with
mortice adaptor
plate attached.
Mortice tailbar
and spring
Recessed hole
Recessed hole
Inner furniture
assembly
fig 3
M4 CSK
screws cut
to length
fig 4
Mortice Adaptor
Plate
M4-M5 Hex Lug
Drive adaptor
M4-M5 Hex Lug
M5-M4 Hex Lug
Gasket
Rimlock
Tailbar
fig 5
Trim Washer
M4 CSK Screw
