Carbolite Gero HTRH, Operating Instructions Manual

Page 1: ...Hesselbachstr 15 D 75242 Neuhausen Tel 49 7234 9522 0 FAX 49 7234 9522 99 URL www carbolite gero com mail info carbolite gero com These documents are meant only for the customers of our machines plan...

Page 2: ...gations 8 Operating and working instructions 9 Instructions for the furnace operation 9 Instructions for electrical electronic equipment 10 Cleaning instructions 11 Delivery 12 Installation and connec...

Page 3: ...ning Electrical power and voltage Warning Suspending loads Warning Explosive atmosphere Warning Hot liquids or parts Warning Danger of being squashed Risk of skippingr Fire riskr Prohibition signs No...

Page 4: ...ited when working What to do in the case of emergency Remove spilt liquid or absorb with binder Dispose of these substances as per the proper procedure Proper disposal Please pay attention to the manu...

Page 5: ...values of the plant please refer to the technical data Proper application of the plant includes observation of the procedures described in these operating instructions during installation commissionin...

Page 6: ...truction are supervised by a person familiar with these types of works This furnace can be highly dangerous if put to improper use by unskilled personnel Danger of accident Works on and with this furn...

Page 7: ...ties No Protective equipment 1 Main switch 2 Casing of parts under voltage 3 Galvanised isolation of the heater 4 Over temperature controller Option Protective equipment for the operating personnel Th...

Page 8: ...e the personnel s areas of responsibility for operating setting up and maintaining the plant Check if personnel are aware of safety requirements and dangers and observes the relevant operating instruc...

Page 9: ...e work to be carried out on the furnace Cordon off a wide area around the working space barrier chains warning plates Inform operating personnel and assign a supervisor Observe instructions concerning...

Page 10: ...against re activation 3 Verify safe isolation from supply 4 Ground work place and shunt out 5 Cover adjoining parts which are under voltage Alternative unplug power supply Danger Defective electrical...

Page 11: ...rt Use non flammable solvent Safety instructions Please pay attention to the labels and instructions on the packing of the cleaning agents After cleaning examine all supply lines and connections for l...

Page 12: ...the furnace components with a fork lifter or in accordance with the layout plan and adjust all units to their exact height angle and position Securing of the plant Re fix all de mounted parts and che...

Page 13: ...put down to improper storage e g in a damp location or similar Store furnace on an even ground and secure it from tilting rolling and unauthorised use Protective rights All rights for drawings and ot...

Page 14: ...upply points in the interior of the case Heating elements The heating elements are from a metal ceramic material MoSi2 Power requirement see Label Furnace Housing Cooling System The furnace housing is...

Page 15: ...he furnace is operated at its maximum temperature for a rather long time 10 h To increase the life time of the heating elements it is recommended for this kind of operation to cool down the furnace no...

Page 16: ...an external diameter of more than 200mm heating up rate of 50K h When cooling down and using APM working pipes it is possible to double the value If you use a quartz glass tube The tube must not oper...

Page 17: ...gher temperatures the contacts of the Kanthal Super heating elements have to be checked If the elements are operated with loose contacts the power connections of the MoSi heaters can burn off For the...

Page 18: ...nces may occur during operation of the system For operation of the furnace please observe the safety precautions in chapter 1 Step Procedure Graphic Operating element 1 Switch on main switch Enter cha...

Page 19: ...sary because the controller starts after switch on poss unintentional 2 Switch power off by button 3 Main switch OFF 4 Remove charge sample piece Securing against unintentional activation of the syste...

Page 20: ...only possible to operate the furnace in a safe and operative condition Operate furnace only after installation and activation of all protective facilities and safety related facilities such as detach...

Page 21: ...aintenance interval after hours Operating Specia list INFO Page 8 40 160 500 2000 1 Switchgear measuring and control system 1 1 Control housing Check regular power consumption of heating O 1 2 Measuri...

Page 22: ...014 30 EU and Low Voltage Directive 2014 35 EU and amendment of these directives The following directives are applied DIN EN ISO 12100 2010 Security of machines General principles for design risk eval...

Page 23: ...Page 23 Attention Please remove transport support before put into operation Concerning this you have to take off the above metal sheet Remove all parts from foam and plastic...