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MTF 9/15 

 

 

M

AINTENANCE

 

5.1  General Maintenance 

 

The furnace does not require any routine preventative maintenance.  The outer surfaces may be 
cleaned with a damp cloth.  Do not allow water to enter the interior of the furnace.  Do not clean 
with organic solvents. 

5.2 

Calibration 

 

After prolonged use the controller and/or thermocouple could require recalibration. This would be 
important for processes which require accurate temperature readings or which use the furnace 
close to its maximum temperature. A quick check using an independent thermocouple and 
temperature indicator should be made from time to time to determine whether full calibration is 
required. Carbolite can supply these items. 

 

See also the instructions for calibrating the controller, section 4.14. 

5.3 

After Sales Service 

Carbolite’s service division (Thermal Engineering Services) has a team of Service Engineers 
capable of repair, calibration and preventive maintenance of furnace and oven products at our 
customers’ premises throughout the world. We also sell spares by mail order. A telephone call or 
fax often enables a fault to be diagnosed and the necessary spare part despatched.  

 

Each furnace has its own record card at Carbolite. In all correspondence please quote the serial 
number, model type and voltage given on the rating label of the furnace. The serial number and 
model type are also given on the front of this booklet when supplied with a furnace. 

 

To contact Thermal Engineering Services or Carbolite see the back page of this manual. 

5.4  Recommended Spares Kits 

 

Carbolite can supply individual spares, or a kit of the items most likely to be required. Ordering a 
kit in advance can save time in the event of a breakdown. 

 

Each kit comprises one wound tube element, one thermocouple, and a fuse. 

 

When ordering spares please quote the model details as requested above. 

5.5 

Power Adjustment 

 

The furnace control system incorporates electronic power limiting, which in this model is used as 
described in section 9.2. The power limit parameter 

OP.Hi

 may be accessible to the operator, but 

should not generally be altered. 

 

Do not adjust the power limit in a 220-240V model to 100% - the element will burn out. 

6.0 

10 

MF09 

Summary of Contents for MTF 15

Page 1: ...supply CONTENTS section page 1 0 Symbols Warnings 2 2 0 Installation 3 3 0 Operating Instructions 4 4 0 Controller Operation 5 5 0 Maintenance 10 6 0 Repairs Replacements 11 7 0 Fault Analysis 13 8 0...

Page 2: ...s Heat Light the adjacent light glows or flashes to indicate that power is being supplied to the elements 1 2 Warning Symbols DANGER of electrical shock read any warning printed by this symbol DANGER...

Page 3: ...A C supply with earth ground The supply may be Live to Neutral non reversible Live to Neutral with reversible plug or Live to Live The voltage or range of voltages on which the furnace may be operate...

Page 4: ...e at high temperature when not required The maximum temperature is shown on the furnace rating label and on the back page of this manual Materials such as waxes case hardening compounds melting fluxes...

Page 5: ...in the Navigation Diagram To return to the Home list at any time press Page and Scroll 4 together or wait for 45 seconds The Down T and Up S keys are used to alter the setpoint or other parameter valu...

Page 6: ...nd fig 2 indicate the possible difference between running without and with a ramp to setpoint value depending on the load and the value used 4 6 Navigation Diagram OP Hi SPrr m A w SP Home List Input...

Page 7: ...The timer starts timing immediately At the end of the timing period control switches off i e goes into Manual to allow cooling and End flashes on the display On during the timing period Off from the...

Page 8: ...ameter changes to run Note that the tmr display shows 0 zero during the last minute of timing and also shows 0 when the time has expired The timer light indicates whether timing is still in progress M...

Page 9: ...rrors or other system errors User calibration allows compensation for such errors and the 2132 allows for a user 2 point calibration This setting is password protected to avoid accidental alteration P...

Page 10: ...hroughout the world We also sell spares by mail order A telephone call or fax often enables a fault to be diagnosed and the necessary spare part despatched Each furnace has its own record card at Carb...

Page 11: ...ulletin No 11 and the UK Health and Safety Executive Guidance Note EH46 We can provide further information on request Alternatively our service division can quote for any repairs to be carried out at...

Page 12: ...beads When refixing the wrapped element position the beads just above edge of the metal channel to maximise the clearance between the outer case and the wires 6 6 Solid State Relay Replacement The so...

Page 13: ...ghts glowing on the controller The SUPPLY light is ON The controller may be faulty or not receiving a supply due to a faulty switch or a wiring fault The SUPPLY light is OFF Check the supply fuses and...

Page 14: ...MTF 9 15 CIRCUIT DIAGRAM 8 1 Circuit Diagram heating element thermocouple 2A 2A Re d Re d Blue Blue L N PE controller L N filter SSR pink grey 2 1 3 4 Green Yellow 9 0 14 MF09...

Page 15: ...nd 220 240V models Electronic power limiting in the 2132 controller is used to reduce the power in the 220 240V model The correct power limit settings parameter OP Hi for the furnace are as follows 22...

Page 16: ...l 41 41 541 5877 Fax 41 41 541 5878 Email General Information Sales info kesn ch Accounts Department accounts kesn ch USA O ce 233 Rogue River Highway 425 Grants Pass Oregon 97527 5429 USA Tel 1 503 2...

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