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MTF 9/15 

 

 

F

AULT 

A

NALYSIS

 

A.

 

Furnace Does Not Heat Up

 

 

 

 

 

 

1. 

The 

HEAT

 light 

 is 

ON

 

Æ

  The heating 

element has failed 

Æ

Check also that the SSR is working 
correctly 
 

2. 

The 

HEAT

 light  

is 

OFF

 

 The 

controller 

shows 

a very high 

temperature

 or a 

code such as S.br 
 

Æ

The thermocouple has broken or has a 
wiring fault 

  

 The 

controller 

shows a

 low 

temperature

 

Æ

The door switch(es) (if fitted) may be 
faulty or need adjustment 

 

 

 

 

Æ

The contactor (if fitted) may be faulty 
 

 

 

 

 

Æ

The SSR could be failing to switch on due 
to internal failure, faulty logic wiring from 
the controller, or faulty controller 
 

 

 

 

There are no 
lights glowing 
on the 
controller 

Æ

The 

SUPPLY

 

light is 

ON

 

Æ

The controller may be 
faulty or not receiving a 
supply due to a faulty 
switch or a wiring fault 
 

 

 

 

 

Æ

The 

SUPPLY

 

light is 

OFF

 

Æ

Check the supply fuses and 
any fuses in the furnace 
control compartment 
 

B.

 

Furnace Overheats

 

 

 

 

 

 

1. 

The 

HEAT

 light 

goes 

OFF

 with 

the instrument 
switch 

Æ

  The controller 

shows a 

very high 

temperature 

Æ

The controller is faulty 

 

 

Æ

  The controller 

shows a 

low 

temperature 

Æ

The thermocouple may have been shorted 
out or may have been moved out of the 
heating chamber 
 

 

 

 

 

Æ

The thermocouple may be mounted the 
wrong way round 
 

 

 

 

 

Æ

The controller may be faulty 
 

2. 

The 

HEAT

 light 

does not go off

 

with the 
instrument 
switch 

Æ

  The SSR has failed 

“ON” 

Æ

Check for an accidental wiring fault which 
could have overloaded the SSR 

 

8.0 

MF09 

13 

Summary of Contents for MTF 15

Page 1: ...supply CONTENTS section page 1 0 Symbols Warnings 2 2 0 Installation 3 3 0 Operating Instructions 4 4 0 Controller Operation 5 5 0 Maintenance 10 6 0 Repairs Replacements 11 7 0 Fault Analysis 13 8 0...

Page 2: ...s Heat Light the adjacent light glows or flashes to indicate that power is being supplied to the elements 1 2 Warning Symbols DANGER of electrical shock read any warning printed by this symbol DANGER...

Page 3: ...A C supply with earth ground The supply may be Live to Neutral non reversible Live to Neutral with reversible plug or Live to Live The voltage or range of voltages on which the furnace may be operate...

Page 4: ...e at high temperature when not required The maximum temperature is shown on the furnace rating label and on the back page of this manual Materials such as waxes case hardening compounds melting fluxes...

Page 5: ...in the Navigation Diagram To return to the Home list at any time press Page and Scroll 4 together or wait for 45 seconds The Down T and Up S keys are used to alter the setpoint or other parameter valu...

Page 6: ...nd fig 2 indicate the possible difference between running without and with a ramp to setpoint value depending on the load and the value used 4 6 Navigation Diagram OP Hi SPrr m A w SP Home List Input...

Page 7: ...The timer starts timing immediately At the end of the timing period control switches off i e goes into Manual to allow cooling and End flashes on the display On during the timing period Off from the...

Page 8: ...ameter changes to run Note that the tmr display shows 0 zero during the last minute of timing and also shows 0 when the time has expired The timer light indicates whether timing is still in progress M...

Page 9: ...rrors or other system errors User calibration allows compensation for such errors and the 2132 allows for a user 2 point calibration This setting is password protected to avoid accidental alteration P...

Page 10: ...hroughout the world We also sell spares by mail order A telephone call or fax often enables a fault to be diagnosed and the necessary spare part despatched Each furnace has its own record card at Carb...

Page 11: ...ulletin No 11 and the UK Health and Safety Executive Guidance Note EH46 We can provide further information on request Alternatively our service division can quote for any repairs to be carried out at...

Page 12: ...beads When refixing the wrapped element position the beads just above edge of the metal channel to maximise the clearance between the outer case and the wires 6 6 Solid State Relay Replacement The so...

Page 13: ...ghts glowing on the controller The SUPPLY light is ON The controller may be faulty or not receiving a supply due to a faulty switch or a wiring fault The SUPPLY light is OFF Check the supply fuses and...

Page 14: ...MTF 9 15 CIRCUIT DIAGRAM 8 1 Circuit Diagram heating element thermocouple 2A 2A Re d Re d Blue Blue L N PE controller L N filter SSR pink grey 2 1 3 4 Green Yellow 9 0 14 MF09...

Page 15: ...nd 220 240V models Electronic power limiting in the 2132 controller is used to reduce the power in the 220 240V model The correct power limit settings parameter OP Hi for the furnace are as follows 22...

Page 16: ...l 41 41 541 5877 Fax 41 41 541 5878 Email General Information Sales info kesn ch Accounts Department accounts kesn ch USA O ce 233 Rogue River Highway 425 Grants Pass Oregon 97527 5429 USA Tel 1 503 2...

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