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PAGE 20

8. INSPECTION AND MAINTENANCE

Table 2 Scooter controller internal diagnostics

FLASH CODE POSSIBLE

SOLUTION

1

The battery needs charging or 

there is a bad connection to the 

battery.

Check the connections to the 

battery. If the connections are 

good, try charging the battery.

2

There is a bad connection to the 

motor.

Check all connections between 

the motor and the controller.

3

The motor has a short circuit to 

a battery connection.

Please contact your Authorized 

Service Centre.

4

The Controller is overloaded

Stop scooter, switch off and 

allow to cool, before continuing.

5

Not available

6

The controller is being inhibited 

from driving.

Check the battery charger 

connector. Remove the battery 

charger from the scooter.

7

A speed control lever fault is 

indicated.

Make sure that the speed  

control lever is in the rest  

position before switching on 

the scooter.

8

A controller fault is indicated.

Make sure that all connections 

are secure.

9

The parking brake has a bad 

connection.

Check the parking brake and 

motor connections. Make sure 

the controller connections are 

secure.

10

Excessive voltage has been  

applied to the controller.

Check the battery connections. 

This is usually caused by a poor 

battery connection.

Summary of Contents for AirLite X

Page 1: ...PAGE 1 CareCo UK Ltd Hubert Road Brentwood Essex CM14 4JE U S E R M A N U A L PRODUCT CODE MS01051 ...

Page 2: ...ETY PRECAUTIONS 2 2 2 BEFORE DRIVING 3 2 3 WHILE DRIVING 3 2 4 LABELLING 5 3 EMI 6 4 PARTS DESCRIPTION 8 5 HOW TO OPERATE YOUR SCOOTER 9 6 ASSEMBLY DISASSEMBLY 10 7 BATTERY 15 8 INSPECTION AND MAINTENANCE 17 9 SPECIFICATIONS 21 10 WARRANTY 22 ...

Page 3: ...e taken by us for personal injury or damage to property arising from the failure of any person and or user of this scooter to follow the instructions and recommendations either contained in this manual in other scooter related literature issued by the manufacturer or displayed on the scooter itself This Owner s Manual was compiled from the latest specifications and product information pertaining a...

Page 4: ...scooter into another vehicle for transport Disconnect the batteries if you are not going to operate your scooter for more than 48 hours Do not operate or store your scooter where it may be exposed to inclement weather conditions such as rain snow mist and below freezing temperatures Attempting to operate your Scooter in such conditions may damage the electronics and potentially result in loss of c...

Page 5: ...s of the driving motion such as accelerating stopping turning reversing up and down ramps etc Please set the speed dial to the lowest speed initially until competent The scooter is limited to one passenger Do not carry any passengers on your scooter Including children and pets Do not use this scooter to carry or transport goods The maximum weight to be carried is includes goods 250 lbs Maximum loa...

Page 6: ...ess than 1 deep Please drive slowly when driving on roads with drops or dips Do not make sudden turns while driving on gravel roads or ramps Maximum User Weight Limit Refer to section 9 WEIGHT CAPACITY Overloading your scooter will invalidate your warranty and could cause your scooter to malfunction 2 3 WHILE DRIVING Suggestion When approaching Drop Offs such as kerbs please make sure that the spe...

Page 7: ...c movements may cause 2 4 LABELLING Warning Do not operate the scooter unless the tiller handlebar column is up the teeth in the tiller adjustment bolt fit together and the bolt is fully tightened Do not lean against or pull forward on the handle bar while mounting or dismounting from the scooter Serious harm or injury may occur The manufacturer disclaims all responsibilities for any personal inju...

Page 8: ...nse electromagnetic fields in the everyday environment Some of these sources are obvious and easy to avoid Others are not apparent and exposure is unavoidable However we believe that by following the warning listed below your risk to EMI will be minimized The sources of radiated EMI can be broadly classified into three types 1 Hand held portable transceivers transmitter receivers with the antenna ...

Page 9: ... reduce the chance of unintended brake release or powered scooter movement which could result in serious injuries 1 Do not operate hand held transceivers receivers such as citizens band CB radios or turn ON personal communication devices such as mobile phones while the powered scooter is turned ON 2 Be aware of nearby transmitters such as radio or TV stations and try to avoid getting close to them...

Page 10: ...ler adjustment knob 3 Carrying handle 4 Detachable swivel seat with fold down back 5 Connecting device 6 Battery pack 7 Key switch 8 Horn button 9 Throttle lever 10 Speed dial 11 Diagnostic light 12 Battery Gauge 13 Charger socket 14 Anti tip wheels 15 Free wheel mode lever ...

Page 11: ...er while in either forward or reverse direction the electromagnetic brake in the motor will be activated and the scooter will stop Horn Button The warning horn will be activated when you push the button release the button and the horn will stop Braking Electro magnetic brake Release the throttle lever completely the electro magnetic brake will be activated 5 HOW TO OPERATE YOUR SCOOTER ON Power is...

Page 12: ... to move the parts around You may need assistance to lift some of the scooter components 2 See Specifications for individual component weights 3 No tools are required to disassemble or assemble your scooter Always disassemble or assemble your scooter on a level dry surface with sufficient space for you to work and move around your scooter Keep in mind that the disassembled sections of the scooter ...

Page 13: ... key switch to OFF 2 Place the free wheel mode lever in the drive position 3 Pull upward on the swivel release lever to remove the seat from the seat post Remove the plug of power cable from the battery pack See Fig 6 1 4 Pick up the battery pack and re move it from the scooter See Fig 6 2 5 Pull the connecting device upward and the front section will be apart from the rear section See Fig 6 3 Fig...

Page 14: ...sure the connecting device is connected securely to the bracket of rear section 4 Place the battery pack on the scooter and insert the power cable into battery charger socket 5 Set down the seat on the seat post Always hold the seat lever upwards otherwise this can cause the seat to become stuck onto the seat post 6 Turn the key switch to ON 6 ASSEMBLY DISASSEMBLY Fig 6 4 Warning Ensure the front ...

Page 15: ...uced to 50 it is time for a replacement battery Please go to your Scooter dealer and purchase replacement batteries If you continue to use the old battery when its lifetime is ending it could lead to a decrease in travel distance Travel distances will be shortened when driving frequently on an incline or slope as this leads to a larger consumption of power 6 ASSEMBLY DISASSEMBLY Battery gauge When...

Page 16: ...cooter will be driven by the motor Tiller Adjustment The Tiller can be adjusted by the following steps 1 Loosen the knob by turning counter clockwise Adjust the tiller angle 2 Tighten the knob by turning clockwise and make sure the tiller is securely fixed Fig 5 2 3 6 ASSEMBLY DISASSEMBLY Fig 6 5 DRIVE MODE Fig 6 6 FREE WHEEL MODE Fig 6 7 ...

Page 17: ...sure to follow the procedures shown below accordingly 1 Turn the scooter key to OFF 2 Connect the charger cord to the power outlet 3 Open the charging socket cap on the scooter s cover then connect the charger s plug to the charging socket 4 The charger s LED light will be red at the beginning of a charge The charging duration is at least 8 12 hours this will vary based on the status of the batter...

Page 18: ... will be affected by the ambient temperature so it takes longer in the winter time 7 BATTERY Charger The charger s red LED will be ON when you plug it into the power outlet The red LED will change to green when the charging is complete Do not expose the battery to temperatures below 10 or above 50 The battery used on your scooter is sealed lead acid which is maintenance free Battery Specifications...

Page 19: ...ot move it is possible an electric current has overloaded the scooter Reset the circuit breaker by pressing the button ITEM INSPECTION CONTENT Handle bar Is it tight Can they be turned left or right smoothly Speed Dial Can it be adjusted freely and function well Throttle Lever Does the scooter move when the lever is engaged Does the scooter stop when the lever is released completely Motor Is there...

Page 20: ...th is less than 0 5 mm Maintenance 1 Do not use water oil or other chemical solutions to clean your scooter Be sure NOT to spray the scooter with the water as this can damage the electronic components Please clean the scooter by wiping it with either a dry or moist cloth 2 Please take the scooter to authorized dealers for repairs and adjustments Improper adjustments could lead to accidents and sco...

Page 21: ...r error 1 Turn key switch to ON 2 Reset circuit breaker 3 Place lever in Drive Mode 4 Disconnect charger 5 Recharge battery 6 Turn key switch OFF then ON 7 Check diagnostic light for Flash Code See Table 2 to get solution Range less than expected 1 Charging too infrequently 2 Defective or worn out battery 3 Cold weather reduces battery life 4 Defective charger 1 Charge scooter more often 2 Load te...

Page 22: ...verloaded Stop scooter switch off and allow to cool before continuing 5 Not available 6 The controller is being inhibited from driving Check the battery charger connector Remove the battery charger from the scooter 7 A speed control lever fault is indicated Make sure that the speed control lever is in the rest position before switching on the scooter 8 A controller fault is indicated Make sure tha...

Page 23: ...m tyre Rear Tyre 7 5 X 2 35 PU foam tyre Driving System Direct drive the rear wheel Brake System Automatic Electromagnetic brake Control Method By throttle lever Dynamic R series 50A P G S Drive Speed Maximum 4 Mph Max climbing angle 12 Range 12 Km 7 5 miles Ground clearance 50 mm 2 Weight Capacity 18 stone REMARK CareCo reserves the right to modify the specification if necessary The final specifi...

Page 24: ...trollers One year limited warranty Electronic Components and Charger One year limited warranty Batteries 6 month limited warranty Warranty Exclusion The following items are not covered by warranty Motor Brushes Wheel Tyres Arm Pads Seat Cushion Fuses and Bulbs Tiller Cover Rear Shroud Front Shroud and Consumable Parts Any damage or defect of any nature occurring from the misuse abuse of the produc...

Page 25: ...PAGE 23 NOTES ...

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Page 27: ...CareCo UK Ltd Hubert Road Brentwood Essex CM14 4JE ...

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