Carefree ECLIPSE 2015, Service Manual

Page 1: ...N COVERS THE FOLLOWING MODELS RV Universal Eclipse Eclipse w Direct Response Electronics The information contained in the publication applies to all models listed Details and procedures unique to a sp...

Page 2: ...ng Diagram WindSmart 23 Wiring Diagram Direct Response prior to July 2010 24 Wiring Diagram Direct Response After July 2010 26 Wiring Diagram Direct Response w Pre Wired Harness 27 LED Lighting 29 Swi...

Page 3: ...TUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY AND OR MAJOR PROPERTY DAMAGE CAUTION A caution indicates a potentially hazardous situation that may cause minor to moderate persona...

Page 4: ......

Page 5: ...lectronics Full Extend Press and release the control to extend the awning extends completely It is not necessary to hold the button when opening Full Retract Press and release the control to retract t...

Page 6: ...ric retaining screws in the roller tube and tractioners used with Alumaguard Slide the roller tube off the fabric 9 Determine the type of canopy replacement If replacing a full fabric canopy or canopy...

Page 7: ...sh on the top and bottom 13 2 3 Slide the canopy and rail adaptor into the awning rail Center the fabric and install any fabric retaining screws removed previously NOTE While the awning fabric is fair...

Page 8: ...yl awnings place screw through awning rail polyrod and canopy approximately 1 in from the end of the fabric 23 2 For Uniguard awnings place screw through awning rail polyrod and the soft connect mater...

Page 9: ...to allow enough harness from the canopy to provide a 3 loop of harness and adequate length for the connectors to be pushed inside the wall before sealing the hole and harness with a quality silicone s...

Page 10: ...t least one other person holding the idler arm 3 Hold on to the motor arm and allow it to extend to its maximum position 4 Hold on to the idler arm and roll bar and allow the arm to extend to its maxi...

Page 11: ...embly using the large screw removed previously 14 Attach the motor and cable wires to the terminals inside the rear cover 15 Align the roll bar with the end cap on the motorized arm assembly Rotate th...

Page 12: ...d hold the arms in position It will be necessary to have at least one other person holding the idler arm 5 While holding on to the arms and roll bar allow the awning to extend to the maximum position...

Page 13: ...r to the motor assembly using the large screw removed previously 14 Attach the motor and cable wires to the terminals inside the rear cover 15 Align the roll bar with the end cap on the motorized arm...

Page 14: ...rface of the shaft or damage to the barrel can cause the new shock to not work 8 Unpack the new shock and carefully allow it to extend to its maximum length 9 Insert the new shock between the upright...

Page 15: ...rivet as shown then insert the roller into the channel of the extrusion It may be useful to use a clamp or wide mouth pair of pliers to squeeze the new roller into the channel of the extrusion 9 Slid...

Page 16: ...ce of moving jerkily 4 With Uniguard the awning sticks or hangs up When Uniguard is installed with a vinyl canopy the vinyl will have a tendency to cling to the Uniguard when not used over an extended...

Page 17: ...properly installed and connected YES Go to test B NO Correct as required B Confirm Power Supply Is vehicle battery or power source providing 10V to 14V to the Switch Power switch for Multiple switch...

Page 18: ...ract position 2a Place one lead of tester on 12V pin 3 Touch 2nd lead to the other pins one at a time Pin Center Extend Retract YES Test OK all checks pass go to step 2b 2 N N Y 4 N Y N N no continuit...

Page 19: ...not extend carefully pull the arm out as the fabric is unrolling 2 Does the fabric sag when the awning is extended 3 Inspect the shock Is there evidence of dirt build up and oil leaks on the rod 4 Ha...

Page 20: ...ch and Harness on page 19 YES Switch and Harness OK go to test D NO Repair or replace as recommended in procedure and retest D Is the control box operating correctly Use test procedure CT02 Testing th...

Page 21: ...replace anemometer NO Repair or Replace wires as required D06B AWNING DOES NOT AUTO RETRACT DURING WINDY CONDITIONS DIRECT RESPONSE NOTE For series I switches the Mode switch must be in the POWER ON...

Page 22: ...o to test B NO Replace battery B Confirm that the Receiver is programmed for the Key FOB refer to page 28 If system does not work go to step C C Program a second Key FOB refer to page 28 and test YES...

Page 23: ...ove the second lead to pin 7 measure the continuity Circit should be open YES Circuit s are open go to step 2 NO Circuit s are closed continuity exists switch assy is defective replace 2 Place the sec...

Page 24: ...box is defective replace 1 4 Move the second jumper between pins 12 and 13 this will simulate the Extend Function 1 5 Does voltage equal 10V to 14V YES Voltage OK go to step B2 NO Control box is defec...

Page 25: ...ime replacement installation refer to installation instructions furnished with replacement switch kit E0008 Black Red Carefree of Colorado L N A L N Black Black Red Red 6 5B 4 3 2B 1 1 1 Wire color fr...

Page 26: ...r Switch Red Black Gray Yellow Brown Detail B Optional Wall Mount Connector A Relay Module 1 Wire color from the motor may deviate on early models NOTE Standard Color Red Black Deviation Color Yellow...

Page 27: ...2VDC Ground Anemometer 5 6 7 8 1 2 B A M Awning Motor HI LOW WINDSMART ON COM EXT RET COM EXT RET COM 12VDC POWER ON GROUND WS006a BLACK RED BLUE GRAY BRN YELLOW Eclipse Exterior Switch GRAY BROWN YEL...

Page 28: ...060574 003 1 7 5 3 2 8 6 4 9 10 Mode Switch Wind Speed Switch 1 7 5 14 15 16 1 7 3 11 12 13 Patio Switch TO EYE PORT on RP24 Program Mode Press to Learn Transmitter UP RF Reciever 1 7 3 Additional Pat...

Page 29: ...lack or White Gray Brown Black1 Wire Colors Gray Black2 Yellow Yellow Green Early versions of the Patio Switch harness may have different wire colors Current Color Previous Color Brown Black Gray Red...

Page 30: ...BOX PART NO 060574 003 MOTION SENSITIVITY SWITCH RR433 Optional PATIO SWITCH MOTION SENSOR MODE SWITCH A B MOTOR 12V GROUND FUSE 15A Carefree of Colorado 12V DIRECT RESPONSE CONTROL BOX PART NO 060574...

Page 31: ...Switch Common DC Ground C1 pin 5 C4 pin 3 Patio Switch Input for Extend C1 pin 6 C5 pin 1 Wind Speed Low C1 pin 7 C5 pin 2 Wind Speed Common DC Ground C1 pin 8 C5 pin 3 Wind Speed High C1 pin 9 C15 pi...

Page 32: ...2 1 C3 Motor 1 2 WHITE BLUE BLACK BLACK GREEN YELLOW RED BLUE BLACK RED YELLOW GREY BROWN BLACK RED C15 DR Sensor C16 RF Receiver Lock Out Sensor 3 2 1 Carefree of Colorado 12V DIRECT RESPONSE CONTRO...

Page 33: ...nd the switch 4 Install the in line fuse 4 1 Near the switch cut the red 12VDC power line to the switch Do not strip the insulation 4 2 Insert a wire end into one of the wire channels until it butts u...

Page 34: ...e that is located behind the slot cover location Disconnect the connectors 7 Remove the existing LED strip 8 Clean the slot to remove any dirt and tape residue 9 Starting at the reference mark made pr...

Page 35: ...plit grommet over the canopy harness and press the grommet into the hole of the roller tube 11 At the vehicle wall 11 1 For acrylic canopies only Attach the new harness terminal ring to the canopy usi...

Page 36: ...o access the inside surface of the wrap 2 Clean the inside surface of the wrap 3 Attach the harness to the inside surface 3 1 For Alumaguard Use 1 by 2 pieces of Velcro loop taping the harness on each...

Page 37: ...ose retract button Example Pressing the bottom button will program the bottom button for retract and the top button as extend 5 Repeat for each additional remote Operational Notes 1 Transmitter and re...

Page 38: ...T THE BATTERY Always discharge the battery completely by operating the awning before recharging DO NOT charge the battery after every use Always charge the battery fully Do not partially charge the ba...

Page 39: ...of a chemical biocide in the vinyl coating Under ordinary conditions mildew will not appear However in areas where high temperature and humidity are common mildew can be a problem and required the mat...

Page 40: ...rride to work 1 If there is an external plug disconnect the plug then go to step 3 2 Awnings without an external plug 2 1 Remove the front cover from the motor head There are six 6 small screws do not...

Page 41: ...nting channel top mounting bracket OEM Original Equipment Manufacturer ROLLER PART NUMBER CONFIGURATION Example Part Number Q J 1 8 7 9 7 9 STYLE CODE SIZE CANOPY COLOR FABRIC WRAP TYPE COLOR QJ 18 79...

Page 42: ...2547 301r10 ILLUSTRATED PARTS LIST Arms E0501sm 8 6 7 1 10 4 10 16 14 12 17 A 20 Standard Roll Bar Utility Roll Bar 19a 19b 15 3 Detail C 9 C Detail B Alumaguard 21 22 23 Uniguard 24 Detail A After Ma...

Page 43: ...414 00X Motor Cable 16 R001324XXX Kit Motor Cover 2 17 R001107XXX Idler Assy Standard 18 R001325XXX Kit Idler Cover 2 19a 19xx00 Roller Tube 4 Slot No LED 3 1 2 Dia 19xx00RB Roller Tube 4 Slot w White...

Page 44: ...E CONTROL BOX PART NO 060574 003 MOTION SENSITIVITY SWITCH RR433 Optional PATIO SWITCH MOTION SENSOR MODE SWITCH A B MOTOR 12V GROUND FUSE 15A TO EYE PORT on RP24 Program Mode Press to Learn Transmitt...

Page 45: ...ll previous single switch kits Components not available separately 2 Switch kit item 3 includes switches faceplate and screws and replaces all previous multi switch kits Components not available separ...