Carel ultimateSAM, User Manual

5

ENG

“ultimateSAM - user” +0300070IE - rel. 1.0 - 23.05.2013

Content

1.  INTRODUCTION AND ASSEMBLY 

7

1.1 

ultimateSAM Humidifi cation System (SA*) .................................................7

1.2 

Distributor dimensions and weights ..............................................................7
1.2.1  Dimensions and weights of the SAB* / SAT* 
 and 

distributors 

.............................................................................................7

1.2.2  Dimensions and weights of the SA0 
 (single-pipe) 

distributor 

...........................................................................8

1.3 

Opening the packaging ..........................................................................................8

1.4 

Assembling the SA*****2** frame  ...................................................................8
1.4.1  Assembling the frame, SAB/SAT versions .....................................8
1.4.2  Assembling the frame, SA0 (single-pipe) versions ..................9

1.5 

Inserting and attaching uprights  .....................................................................9

1.6 Positioning 

....................................................................................................................10

1.7 Mounting 

......................................................................................................................10

1.7.1  Mounting SAB/SAT models ................................................................11
1.7.2  SA0 (single-pipe) minimal clearances ..........................................12

1.8 

Upright steam fl ow-rate .......................................................................................13
1.8.1  Steam fl ow-rate, SAB/SAT versions ................................................13
1.8.2  Steam fl ow-rate, SA0 (single-pipe) versions .............................13

2.  STEAM INLET CONNECTIONS 

14

2.1 

Inlet adapters (SAKI******) ..................................................................................14
2.1.1  Steam inlet adapters (SAKI******) ...................................................14
2.1.2  Steam inlet adapters for SA0 (single-pipe) ...............................14

2.2 

Installing inlet adapters   ......................................................................................15

2.3 

Connessione di ingresso del vapore tra ultimateSAM 

e fl angia della valvola 

SAKI******

 .................................................................15

3. DRAIN CONNECTIONS 

16

3.1 

Installing P-traps on header drains ................................................................16

3.2 

Trap, strainer, and separator kits for distributor inlets 

connected to pressurized steam supplies  ..............................................16

3.3 

Inlet drains for distributors connected to atmospheric 

steam supplies  ..........................................................................................................17

3.4 

Modalità di scarico condensa per SA0 (single-pipe) 

(opzionali venduti separatamente) ...............................................................18

4.  STEAM SUPPLY CONNECTIONS 

19

4.1 

Control valves (SAKV******) kits for pressurized steam supplies 19

4.2 

Fitting kits (SAKR******) for threaded control valves ..........................19

4.3 

Kit attuatori per valvole di regolazione .......................................................19

4.4 

Connecting pressurized steam to an ultimateSAM distributor  .20

4.5 

Connecting atmospheric steam to a bottom-feed 

ultimateSAM distributor  .....................................................................................20

5. OPERATION 

21

6. TROUBLESHOOTING 

21

6.1 

Water is spitting from the nozzles on the uprights.  ..........................21

6.2 

Steam does not discharge from the distributors when 

the valve is open. ......................................................................................................21

6.3 

Steam valve will not open ..................................................................................21

6.4 

Steam valve will not close...................................................................................21

6.5 

Steam valve is leaking ...........................................................................................21

6.6 

Humidity exceeds set point ...............................................................................21

6.7 

Humidity remains below set point ...............................................................21

6.8 

Condensate in duct ................................................................................................22

6.9 

Steam leaks from P-traps. ....................................................................................22

7. MAINTENANCE 

22

8. SPARE PARTS 

22

8.1 

Adjustable feet Kit for SAB* / SAT* .................................................................22

8.2 

Horizontal manifold Kit (steam feed – condensate drain) 

for SAB* / SAT* ............................................................................................................22

8.3 

Uprights kit for SAB* / SAT* ................................................................................23

8.4 

Frame element and top side Kit for SAB* / SAT* ...................................23

8.5 

Corner Kit for SAB*  .................................................................................................23

8.6 

Retainer ring kit for SAB* .....................................................................................24

8.7 Gaskets 

kit 

.....................................................................................................................24

8.8 Filter 

“Y” 

kit 

.....................................................................................................................24

8.9 

Condensate drain separator Kit .......................................................................24

8.10  F&T Condensate drain Kit  ..................................................................................24
8.11  Inverted bucket condensate drain Kit .........................................................25
8.12  Spare upright kit, SA0 (single-pipe) versions ..........................................25
8.13  Spare manifold kit, SA0 (single-pipe) versions .......................................25
8.14  Kit ricambio attuatore valvole ..........................................................................25