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Model 99FRD, 100CRD & 102CRD oil burners — Instruction manual

Carlin part number MN99102 Rev. 08/20/08

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PLEASE read this first . . .

Special attention flags

Please pay particular attention to the following when you see them through-
out this manual.

  Notifies you of hazards that 

WILL 

cause severe personal injury, 

death or substantial property damage.

  Notifies you of hazards that 

CAN 

cause severe personal injury, 

death or substantial property damage.

  Notifies you of hazards that 

WILL or CAN 

cause minor personal 

injury or property damage.

  Notifies you of special instructions on installation, operation or 

maintenance that are important, but are not normally related 
to injury or property damage hazards.

General information

Burner applications

Follow all instructions in this manual, the primary control data sheet and 
the appliance manual. Verify the burner is correct for the appliance being 
used and for all applicable codes/standards.

Damage or shortage claims

The consignee of the shipment must file damage or shortage claims im-
mediately against the transportation company.

When calling or writing about the burner . . .

Please provide us with the UL serial number and burner model number 
to assist us in locating information. This information can be helpful when 
troubleshooting or obtaining replacement parts.

  Follow  the  guidelines  below  to  avoid  potential  severe 

personal injury, death or substantial property damage.

Installer/service technician . . .

•  Read all instructions before proceeding. Perform all procedures, 

and in the order given to avoid potential of severe personal injury, 
death or substantial property damage.

•  Before leaving the site after startup or service, review the 

User’s 

information

 page with the user. Make the user aware of all potential 

hazards and perform the training outlined below.

Train the user . . .

•  To properly operate the burner/appliance per this manual and the 

appliance instructions see 

User’s information

•  To keep this manual at or near the burner/appliance for ready ac-

cess by the user and service technician.

•  To contact the service technician or oil dealer if he encounters 

problems with the burner/appliance.

•  To keep the appliance space free of flammable liquids or vapors 

and other combustible materials.

•  Do not use laundry products, paints, varnishes or other chemicals 

in the room occupied by the burner/appliance.

•  To contact the service technician at least annually for startup and 

burner/appliance service.

When servicing the burner . . .

•  Disconnect electrical supply to burner before attempting to service 

to avoid electrical shock or possible injury from moving parts.

•  Burner  and  appliance  components  can  be  extremely  hot. Allow 

all parts to cool before attempting to handle or service to avoid 
potential of severe burns.

 

Should overheating occur:

 

(1) shut off the oil supply to the burner.

 

(2)  do  not  shut  off  the  control  switch  to  the  circulator  or 

Certification

99FRD, 100CRD, and 102CRD burners are U.L. listed for the U.S. and 
Canada, certified to comply with ANSI/UL 296, for use with #1 or #2 heating 
oil (per standard ASTM D396).
Burner labels list compliance, when required, with special local, state or 
provincial approvals.

in this manual.

United States installations

Burner/appliance installations in the United States must comply with the 
latest  editions  of  NFPA  31  (Standard  for  the  Installation  of  Oil-Burning 
Equipment), ANSI/NFPA 70 (National Electrical Code), and all applicable 
local codes.

Canadian installations

Burner/appliance installations in Canada must comply with the latest editions 
of CSA B139 (Installation Code for Oil Burning Equipment), CSA standard 

Codes and standards

  Install  this  burner  in  accordance  with  all  local  codes  and 

authorities having jurisdiction. Regulations of these authori-
ties take precedence over the general instructions provided 

Summary of Contents for 100CRD

Page 1: ...y stated other wise this manual must be used only by a qualified service technician Failure to comply with this or other requirements in this manual could result in severe personal injury death or sub...

Page 2: ...w Train the user To properly operate the burner appliance per this manual and the appliance instructions see User s information To keep this manual at or near the burner appliance for ready ac cess by...

Page 3: ...ctions when appliance data is not available Table 1 Apply the guidelines below to select a nozzle when appliance specific nozzle data is not avialable from the manufacturer See notes at end of table f...

Page 4: ...uvers screens Air opening sizes are always given in free area This means after deduction for louver obstruction If you can t find the louver reduction for the grilles used assume free area is 20 of to...

Page 5: ...ponents maintain all necessary clearances to combustible construction including the correct design of thimbles and insulation where penetrating combustible walls Illustrations A to F in Figure 1 show...

Page 6: ...surfaces dry base design E Chamber with refractory floor and water backed target wall without target refractory lining F Chamber with refractory floor and water backed target wall with target refrac t...

Page 7: ...spirit level Adjust flange if needed 7 The end of the air tube should be flush or almost flush with the inside of the combustion chamber wall 8 Verify the air tube is level and inserted the correct d...

Page 8: ...sertionmethods are intended only for negative overfire pressure For pressur ized firing you must obtain a burner with a welded flange designed for use with the specific appliance Failure to comply cou...

Page 9: ...from escaping from the housing Replace the gasket if not in good condition 9 Inspect the ignitor contact clips Clean or replace if necessary to ensure reliable contact with the electrodes Install noz...

Page 10: ...tely inserted into the housing collar and the Set initial burner air settings Combustion head 1 The combustion head adjusting slide controls the spacing between the retention ring and throttle ring or...

Page 11: ...02CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 11 3 Prepare burner continued Figure 13 Combustion head air tube combinations typical Table 3 Approximate air band and comb...

Page 12: ...ctly sized and installed and that the fuel flow is unob structed the oil tank is clean and only 1 or 2 heating oil are supplied Failure to supply a reliable oil flow could result in loss of heat and p...

Page 13: ...bustion ventilation air openings and vent system Fuel supply line in good condition and sized designed correctly Oil tank has oil and oil line valves are open Wiring installed per burner appliance ins...

Page 14: ...r 5 Make sure the burner and appliance are correctly wired and the line switch is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or oil vapo...

Page 15: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 15...

Page 16: ...the burner 5 Make sure the burner and appliance are correctly wired and the line switch is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or...

Page 17: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 17...

Page 18: ...or use with security fire alarm systems such as Carlin SecureHeat 6 Make sure the burner and appliance are correctly wired and the line switch is properly fused for the load To start burner Do not sta...

Page 19: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 19...

Page 20: ...als Operate all zones and verify that there is never a voltage reading at the meter A voltage reading indicates incorrect wiring that must be corrected before attempting to operate the burner 5 Alarm...

Page 21: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 21...

Page 22: ...with instruments a Check smoke It should be zero on the Bacharach scale b Set the appliance flue damper or barometric draft regulator so the draft or pressure in the vent complies with the appliance...

Page 23: ...the appliance manual with the user Verify the user is aware of all procedures specified in the manuals Verify user will not store or use combustible liquids or materials or contaminants in the vicinit...

Page 24: ...ting 22996S 11 C Air tube combustion head combination 21915 Two stage Suntec B2VA 8216 w fitting 23002S 13 Air tubes Single stage Danfoss BFPH w fitting 27813D 5 nominal approx 5 3 8 oal 44990 Single...

Page 25: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 25 7 Repair parts continued...

Page 26: ...rer s recommendations Any time you replace a component or disassemble any part of the burner for service maintenance perform a complete operational test after reassembly to verify the burner operates...

Page 27: ...EZ Pro Burners that fall within the extended warranty period such defective parts should be returned freight prepaid to Carlin The repaired component or replacement part will be provided to the Custo...

Page 28: ...at all Never attempt to use gasoline as a fuel for this burner as it is more combustible and could result in a serious explosion Never attempt to burn refuse or use any fuel other than 1 or 2 heating...

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