Carlin 100CRD, Instruction Manual

Page 1: ...y stated other wise this manual must be used only by a qualified service technician Failure to comply with this or other requirements in this manual could result in severe personal injury death or sub...

Page 2: ...w Train the user To properly operate the burner appliance per this manual and the appliance instructions see User s information To keep this manual at or near the burner appliance for ready ac cess by...

Page 3: ...ctions when appliance data is not available Table 1 Apply the guidelines below to select a nozzle when appliance specific nozzle data is not avialable from the manufacturer See notes at end of table f...

Page 4: ...uvers screens Air opening sizes are always given in free area This means after deduction for louver obstruction If you can t find the louver reduction for the grilles used assume free area is 20 of to...

Page 5: ...ponents maintain all necessary clearances to combustible construction including the correct design of thimbles and insulation where penetrating combustible walls Illustrations A to F in Figure 1 show...

Page 6: ...surfaces dry base design E Chamber with refractory floor and water backed target wall without target refractory lining F Chamber with refractory floor and water backed target wall with target refrac t...

Page 7: ...spirit level Adjust flange if needed 7 The end of the air tube should be flush or almost flush with the inside of the combustion chamber wall 8 Verify the air tube is level and inserted the correct d...

Page 8: ...sertionmethods are intended only for negative overfire pressure For pressur ized firing you must obtain a burner with a welded flange designed for use with the specific appliance Failure to comply cou...

Page 9: ...from escaping from the housing Replace the gasket if not in good condition 9 Inspect the ignitor contact clips Clean or replace if necessary to ensure reliable contact with the electrodes Install noz...

Page 10: ...tely inserted into the housing collar and the Set initial burner air settings Combustion head 1 The combustion head adjusting slide controls the spacing between the retention ring and throttle ring or...

Page 11: ...02CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 11 3 Prepare burner continued Figure 13 Combustion head air tube combinations typical Table 3 Approximate air band and comb...

Page 12: ...ctly sized and installed and that the fuel flow is unob structed the oil tank is clean and only 1 or 2 heating oil are supplied Failure to supply a reliable oil flow could result in loss of heat and p...

Page 13: ...bustion ventilation air openings and vent system Fuel supply line in good condition and sized designed correctly Oil tank has oil and oil line valves are open Wiring installed per burner appliance ins...

Page 14: ...r 5 Make sure the burner and appliance are correctly wired and the line switch is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or oil vapo...

Page 15: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 15...

Page 16: ...the burner 5 Make sure the burner and appliance are correctly wired and the line switch is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or...

Page 17: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 17...

Page 18: ...or use with security fire alarm systems such as Carlin SecureHeat 6 Make sure the burner and appliance are correctly wired and the line switch is properly fused for the load To start burner Do not sta...

Page 19: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 19...

Page 20: ...als Operate all zones and verify that there is never a voltage reading at the meter A voltage reading indicates incorrect wiring that must be corrected before attempting to operate the burner 5 Alarm...

Page 21: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 21...

Page 22: ...with instruments a Check smoke It should be zero on the Bacharach scale b Set the appliance flue damper or barometric draft regulator so the draft or pressure in the vent complies with the appliance...

Page 23: ...the appliance manual with the user Verify the user is aware of all procedures specified in the manuals Verify user will not store or use combustible liquids or materials or contaminants in the vicinit...

Page 24: ...ting 22996S 11 C Air tube combustion head combination 21915 Two stage Suntec B2VA 8216 w fitting 23002S 13 Air tubes Single stage Danfoss BFPH w fitting 27813D 5 nominal approx 5 3 8 oal 44990 Single...

Page 25: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 25 7 Repair parts continued...

Page 26: ...rer s recommendations Any time you replace a component or disassemble any part of the burner for service maintenance perform a complete operational test after reassembly to verify the burner operates...

Page 27: ...EZ Pro Burners that fall within the extended warranty period such defective parts should be returned freight prepaid to Carlin The repaired component or replacement part will be provided to the Custo...

Page 28: ...at all Never attempt to use gasoline as a fuel for this burner as it is more combustible and could result in a serious explosion Never attempt to burn refuse or use any fuel other than 1 or 2 heating...