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Model 99FRD, 100CRD & 102CRD oil burners — Instruction manual

Carlin part number MN99102 Rev. 08/20/08

– 24 –

7.  Repair parts

For parts not shown or listed, contact factory and/or check separate documentation supplied with appliance/burner unit.

Item Description

Part 

No.

99

FRD

100

CRD

102

CRD

Item Description

Part No.

99

FRD

100

CRD

102

CRD

Blower housing

Consult factory

19

Electrode sets

3

Air bands

Set of 2, 5" nominal, approx. 6-3/4" oal

82768S

Single

50732S

Set of 2, 7" nominal, approx. 8-3/4" oal

82776S

Double (standard)

98101

Set of 2, 9" nominal, approx. 10-3/4" oal 

82784S

5

Air shutters

Set of 2, 11" nominal, approx. 12-3/4" oal 

82792S

Air shutter, 4-Slot

46946S

21

Flame retention ring assemblies

Air shutter, blank style

46938S

Flame retention ring assembly

54981S

7

Air tube housing clamp

46979

Flame retention ring assembly

55061S

11

Air tube/combustion head assemblies

Flange & gasket combinations

5” Air tube/combustion head combination

20180

Mounting flange & gasket

23150S

7” Air tube/combustion head combination

20230

Mounting flange & gasket (10 pack)

72462S

9” Air tube/combustion head combination

20313

Mounting flanges

11” Air tube/combustion head combination

19919

23

3-1/8 id x 8-1/4 od Universal flange

59402

5” WS Air tube/combustion head combination

64006

25

Welded flange, when supplied (contact factory)

7” WS Air tube/combustion head combination

65524

Gaskets

7” Air tube/combustion head combination

65516

27

Mounting flange

40287

5” B Air tube/combustion head combination

21790

29

Transformer

40167

7” B Air tube/combustion head combination

21857

31

Blower wheels (fans)

9” B Air tube/combustion head combination

21881

Blower wheel, 5-1/4d x 2w

28605

11” B Air tube/combustion head combination

21691

Blower wheel, 4-1/4d x 2-15/16w

28530

5” C Air tube/combustion head combination

21980

Blower wheel, 5-1/16d x 2-1/4w

28506

7” C Air tube/combustion head combination

21998

33

Fuel units

9” C Air tube/combustion head combination

22004

Single stage, Suntec A2VA-7116, w/fitting 

22996S

11” C Air tube/combustion head combination

21915

Two stage, Suntec B2VA-8216, w/fitting 

23002S

13

Air tubes

Single stage. Danfoss BFPH w/fitting

27813D

5" nominal, approx. 5-3/8" oal

44990

Single stage, Suntec JA2BB-300, w/fitting (requires 1/6 

motor (item 2) and special coupling)

23127S

7" nominal, approx. 7-5/8" oal

45039

Two stage, Suntec HA2BB-300, w/fitting

23069S

9" nominal, approx. 9-5/8" oal

45070

Single stage, Suntec A2VA-3006, w/fitting 

98750S

11" nominal, approx. 11-5/8" oal

44917

Single stage, Suntec A2YA-7916, w/fitting

23234S

WS-Style, 5" nominal, approx. 5-1/2" oal

45005

Two stage, Suntec B2YA-8916, w/fitting

23267S

WS-style, 7" nominal, approx. 7-1/2" oal

45047

35

Nozzle line/adapter assemblies with C-ring

B-style, 5" nominal, approx. 5-1/16" oal

45617

5" nominal, approx. 6-3/4" oal

56820S

B-style, 7" nominal, approx. 7-1/16" oal

45641

7" nominal, approx. 8-3/4" oal

56861S

B-style, 9" nominal, approx. 9-1/16" oal

45674

9" nominal, approx. 10-3/4" oal

57315S

B-style, 11" nominal, approx. 11-1/16" oal

45492

11" nominal, approx. 12-3/4" oal

56754S

C-style, 5" nominal, approx. 5-1/16" oal

45898

37

Oil lines

C-style, 7" nominal, approx. 7-1/16" oal

45914

3/16” od, std. fuel unit to nozzle line

34470S

C-style, 9" nominal, approx. 9-1/16" oal

45930

3/16” od, std. oil valve (when used) to nozzle line

34439S

C-style, 11" nominal, approx. 11-1/16" oal

45716

39

Oil valves (when used) - Not shown

15

Combustion head assemblies

Carlin oil valve

SVC10FF

5" nominal, approx. 8-1/8" oal

51805

Carlin oil valve kit

98289

7" nominal, approx. 10-1/8" oal

51854

Instant-opening (Peter Paul)

40857

9" nominal, approx. 12-1/8" oal

51896

Instant-opening (Peter Paul) kit

24638

11" nominal, approx. 14-1/8" oal

51599

NS

Nozzle line heater kit

66795S

5" nominal, approx. 8-1/8" oal

52316

41

Nozzle line heater (element only)

66787

7" nominal, approx. 10-1/8" oal

52373

 43

Nozzle line heater, bracket

64493

9" nominal, approx. 12-1/8" oal

52472

45

Nozzle line adjusting slide

5489001

11" nominal, approx. 14-1/8" oal

52183

47

Retaining ring (“C” -Clip), nozzle line

31633

17

Electrode bracket

23135S

49

Thumb nut, nozzle line

62885

NS

Electrode setting guage (red)

76893

51

Elbow, 3/16” flare x 1/8” NPT

29926

Item Description

Part 

No.

99

FRD

100

CRD

102

CRD

Item Description

Part No.

99

FRD

100

CRD

102

CRD

53

Motor, 1/6 hp, 3450 rpm, Carlin PSC

98022

63

Ignitor base plate only

41013

55

Couplings

NS

Ignitor/base plate/cad cell assembly

4100000CA

For std. fuel units, approx. 2-3/8" oal 

75564

65

Transformer terminal kit (2 terminals & nuts)

24463

For opt. fuel units (J/H pumps), approx. 2-3/16" oal

28704

67

Transformer hold-down tab, two required

44842S

57

Nozzle (obtain locally)

69

Primary control (consult factory for other controls)

60200

59

Pedestal w/hardware 

23317S

71

Cad cell assembly

1440700K

61

Ignitor, Carlin electronic: 120 vac, 60 hz 40 va

14 kv, 35 ma rms  /  Secondary grounding – midpoint

41000

73

Junction box, 4"x4", w/grommet and lockwasher 

44586

Summary of Contents for 100CRD

Page 1: ...y stated other wise this manual must be used only by a qualified service technician Failure to comply with this or other requirements in this manual could result in severe personal injury death or sub...

Page 2: ...w Train the user To properly operate the burner appliance per this manual and the appliance instructions see User s information To keep this manual at or near the burner appliance for ready ac cess by...

Page 3: ...ctions when appliance data is not available Table 1 Apply the guidelines below to select a nozzle when appliance specific nozzle data is not avialable from the manufacturer See notes at end of table f...

Page 4: ...uvers screens Air opening sizes are always given in free area This means after deduction for louver obstruction If you can t find the louver reduction for the grilles used assume free area is 20 of to...

Page 5: ...ponents maintain all necessary clearances to combustible construction including the correct design of thimbles and insulation where penetrating combustible walls Illustrations A to F in Figure 1 show...

Page 6: ...surfaces dry base design E Chamber with refractory floor and water backed target wall without target refractory lining F Chamber with refractory floor and water backed target wall with target refrac t...

Page 7: ...spirit level Adjust flange if needed 7 The end of the air tube should be flush or almost flush with the inside of the combustion chamber wall 8 Verify the air tube is level and inserted the correct d...

Page 8: ...sertionmethods are intended only for negative overfire pressure For pressur ized firing you must obtain a burner with a welded flange designed for use with the specific appliance Failure to comply cou...

Page 9: ...from escaping from the housing Replace the gasket if not in good condition 9 Inspect the ignitor contact clips Clean or replace if necessary to ensure reliable contact with the electrodes Install noz...

Page 10: ...tely inserted into the housing collar and the Set initial burner air settings Combustion head 1 The combustion head adjusting slide controls the spacing between the retention ring and throttle ring or...

Page 11: ...02CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 11 3 Prepare burner continued Figure 13 Combustion head air tube combinations typical Table 3 Approximate air band and comb...

Page 12: ...ctly sized and installed and that the fuel flow is unob structed the oil tank is clean and only 1 or 2 heating oil are supplied Failure to supply a reliable oil flow could result in loss of heat and p...

Page 13: ...bustion ventilation air openings and vent system Fuel supply line in good condition and sized designed correctly Oil tank has oil and oil line valves are open Wiring installed per burner appliance ins...

Page 14: ...r 5 Make sure the burner and appliance are correctly wired and the line switch is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or oil vapo...

Page 15: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 15...

Page 16: ...the burner 5 Make sure the burner and appliance are correctly wired and the line switch is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or...

Page 17: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 17...

Page 18: ...or use with security fire alarm systems such as Carlin SecureHeat 6 Make sure the burner and appliance are correctly wired and the line switch is properly fused for the load To start burner Do not sta...

Page 19: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 19...

Page 20: ...als Operate all zones and verify that there is never a voltage reading at the meter A voltage reading indicates incorrect wiring that must be corrected before attempting to operate the burner 5 Alarm...

Page 21: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 21...

Page 22: ...with instruments a Check smoke It should be zero on the Bacharach scale b Set the appliance flue damper or barometric draft regulator so the draft or pressure in the vent complies with the appliance...

Page 23: ...the appliance manual with the user Verify the user is aware of all procedures specified in the manuals Verify user will not store or use combustible liquids or materials or contaminants in the vicinit...

Page 24: ...ting 22996S 11 C Air tube combustion head combination 21915 Two stage Suntec B2VA 8216 w fitting 23002S 13 Air tubes Single stage Danfoss BFPH w fitting 27813D 5 nominal approx 5 3 8 oal 44990 Single...

Page 25: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 25 7 Repair parts continued...

Page 26: ...rer s recommendations Any time you replace a component or disassemble any part of the burner for service maintenance perform a complete operational test after reassembly to verify the burner operates...

Page 27: ...EZ Pro Burners that fall within the extended warranty period such defective parts should be returned freight prepaid to Carlin The repaired component or replacement part will be provided to the Custo...

Page 28: ...at all Never attempt to use gasoline as a fuel for this burner as it is more combustible and could result in a serious explosion Never attempt to burn refuse or use any fuel other than 1 or 2 heating...

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