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Model 99FRD, 100CRD & 102CRD oil burners — Instruction manual

Carlin part number MN99102 Rev. 08/20/08

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2.  Prepare site   •   assemble burner   •   mount burner

Inspect/repair/replace vent system

  Do not install this burner unless you have verified the entire 

vent system and the appliance are in good condition and 
comply with all applicable codes. And ...

 

•  The vent and chimney must be sized and constructed in 
accordance with all applicable codes. 

 

•  Do not install or use an existing manual damper in the 
breeching (vent connector) or chimney.

 

•  Do not connect the appliance vent connector to a chimney 
or vent serving a fireplace, incinerator or solid-fuel-burning 
apparatus.

 

•  In a cold climate, do not vent into a masonry chimney that 
has one or more sides exposed to the outside. Install a listed 
stainless steel liner to vent the flue products.

 

•  A defective vent system could result in severe personal 
injury, death or substantial property damage.

Prepare vent/chimney

•  Secure all metal vent joints with screws, following the vent manufacturer’s 

instructions. Seal all joints in the vent system and chimney. Repair masonry 
chimney lining and repair all mortar joints as needed.

•  Install a double-acting barometric draft regulator in the vent piping if speci-

fied in the appliance manual. (The damper must be located in the same 
space as the appliance.)

•  Provide support for the vent piping. Do not rest the weight of any of the 

vent piping on the appliance flue outlet.

Table 2

 

Minimum combustion/ventilation air openings

Combustion/ventilation air openings

Check appliance manual and applicable codes for required sizing/design/
placement of combustion/ventilation air openings. You can use the follow-
ing general guidelines, taken from NFPA 31, provided they meet all local 
requirements.

Louvers/screens

•  Air opening sizes are always given in free area. This means after deduction 

for louver obstruction. If you can’t find the louver reduction for the grilles 
used, assume free area is 20% of total for wood louvers, or 60% of total 
for metal louvers.

•  Screens can be no finer than ¼-inch mesh, and must be accessible for 

cleaning.

Residential installations

Unconfined spaces (at least 7,000 cubic feet per GPH)
•  An unconfined space means a room with at least 7,000 cubic feet volume 

for each GPH input (or 50 cubic feet per MBH) of all appliances in the room. 
Example: For each 1 GPH oil input, the room must have 7,000 cubic feet 
(875 square feet with an 8-foot ceiling height.)

•  Open  basements  and  crawl  spaces  are  usually  large  enough,  and  will 

generally allow enough air infiltration so special provisions will seldom be 
required.

•  If the building is tightly constructed, you will have to provide outside air 

openings into the building. The total free area of the openings must be 

at least 1 square inch per 5,000 Btuh (28 square inches per GPH) of all 
appliances in the space.

• 

See Table 2 for summary

.

Confined spaces (less than 7,000 cubic feet per GPH)

•  Air taken from inside building only —

•  Provide two openings — one near floor, the other near ceiling. Provide free 

area of 140 square inches per GPH input. If building is tightly constructed, 
provide air opening(s) into building providing 30 square inches per GPH as 
well.

•  Air taken from outside —

•  Direct through outside wall or vertical ducts: Provide two openings — one 

near floor, the other near ceiling. Provide free area of 35 square inches per 
GPH input.

•  Through horizontal ducts: Provide two openings — one near floor, the other 

near ceiling. Provide free area of 70 square inches per GPH input.

•  Ventilation air from inside/combustion air from outside

•  Size openings to interior to provide 140 square inches free area per GPH 

input.  Size  outside  air  duct  to  provide  28  square  inches  free  area  per 
GPH.

•  See Table 2 for summary.

Summary of Contents for 100CRD

Page 1: ...y stated other wise this manual must be used only by a qualified service technician Failure to comply with this or other requirements in this manual could result in severe personal injury death or sub...

Page 2: ...w Train the user To properly operate the burner appliance per this manual and the appliance instructions see User s information To keep this manual at or near the burner appliance for ready ac cess by...

Page 3: ...ctions when appliance data is not available Table 1 Apply the guidelines below to select a nozzle when appliance specific nozzle data is not avialable from the manufacturer See notes at end of table f...

Page 4: ...uvers screens Air opening sizes are always given in free area This means after deduction for louver obstruction If you can t find the louver reduction for the grilles used assume free area is 20 of to...

Page 5: ...ponents maintain all necessary clearances to combustible construction including the correct design of thimbles and insulation where penetrating combustible walls Illustrations A to F in Figure 1 show...

Page 6: ...surfaces dry base design E Chamber with refractory floor and water backed target wall without target refractory lining F Chamber with refractory floor and water backed target wall with target refrac t...

Page 7: ...spirit level Adjust flange if needed 7 The end of the air tube should be flush or almost flush with the inside of the combustion chamber wall 8 Verify the air tube is level and inserted the correct d...

Page 8: ...sertionmethods are intended only for negative overfire pressure For pressur ized firing you must obtain a burner with a welded flange designed for use with the specific appliance Failure to comply cou...

Page 9: ...from escaping from the housing Replace the gasket if not in good condition 9 Inspect the ignitor contact clips Clean or replace if necessary to ensure reliable contact with the electrodes Install noz...

Page 10: ...tely inserted into the housing collar and the Set initial burner air settings Combustion head 1 The combustion head adjusting slide controls the spacing between the retention ring and throttle ring or...

Page 11: ...02CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 11 3 Prepare burner continued Figure 13 Combustion head air tube combinations typical Table 3 Approximate air band and comb...

Page 12: ...ctly sized and installed and that the fuel flow is unob structed the oil tank is clean and only 1 or 2 heating oil are supplied Failure to supply a reliable oil flow could result in loss of heat and p...

Page 13: ...bustion ventilation air openings and vent system Fuel supply line in good condition and sized designed correctly Oil tank has oil and oil line valves are open Wiring installed per burner appliance ins...

Page 14: ...r 5 Make sure the burner and appliance are correctly wired and the line switch is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or oil vapo...

Page 15: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 15...

Page 16: ...the burner 5 Make sure the burner and appliance are correctly wired and the line switch is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or...

Page 17: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 17...

Page 18: ...or use with security fire alarm systems such as Carlin SecureHeat 6 Make sure the burner and appliance are correctly wired and the line switch is properly fused for the load To start burner Do not sta...

Page 19: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 19...

Page 20: ...als Operate all zones and verify that there is never a voltage reading at the meter A voltage reading indicates incorrect wiring that must be corrected before attempting to operate the burner 5 Alarm...

Page 21: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 21...

Page 22: ...with instruments a Check smoke It should be zero on the Bacharach scale b Set the appliance flue damper or barometric draft regulator so the draft or pressure in the vent complies with the appliance...

Page 23: ...the appliance manual with the user Verify the user is aware of all procedures specified in the manuals Verify user will not store or use combustible liquids or materials or contaminants in the vicinit...

Page 24: ...ting 22996S 11 C Air tube combustion head combination 21915 Two stage Suntec B2VA 8216 w fitting 23002S 13 Air tubes Single stage Danfoss BFPH w fitting 27813D 5 nominal approx 5 3 8 oal 44990 Single...

Page 25: ...Model 99FRD 100CRD 102CRD oil burners Instruction manual Carlin part number MN99102 Rev 08 20 08 25 7 Repair parts continued...

Page 26: ...rer s recommendations Any time you replace a component or disassemble any part of the burner for service maintenance perform a complete operational test after reassembly to verify the burner operates...

Page 27: ...EZ Pro Burners that fall within the extended warranty period such defective parts should be returned freight prepaid to Carlin The repaired component or replacement part will be provided to the Custo...

Page 28: ...at all Never attempt to use gasoline as a fuel for this burner as it is more combustible and could result in a serious explosion Never attempt to burn refuse or use any fuel other than 1 or 2 heating...

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