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Model 301GAS burner — Instruction manual

Carlin part number MN301GAS Rev. 11/24/14

– 4 –

Where appliance instructions differ from this manual, follow the appliance instructions.

1.  Prepare site   •   prepare burner   •   mount burner

Vent system

Inspect, repair and/or replace vent system

  Do not install this burner unless you have verified the entire 

vent system and the appliance are in good condition and 

comply with all applicable codes. And . . .

 

The vent and chimney must be sized and constructed in 

accordance with all applicable codes. If intended for use 

with an oil burner as well, the vent system must comply 

with relevant codes for both gas and oil firing.

 

The vent system must not be pressurized unless the vent 

piping and vent system are designed accordingly. The vent 

must provide draft at all times (negative pressure in vent).

 

Do not install or use an existing manual damper in the vent 

connector or vent.

 

Do not connect the appliance vent connector to a chimney 

or vent serving a fireplace, incinerator or solid-fuel-burning 

apparatus.

 

In a cold climate, do not vent into a masonry chimney 

that has one or more sides exposed to the outside. 

Install a listed stainless steel liner to vent the flue 

products.

 

A defective vent system could result in severe personal 

injury, death or substantial property damage.

Vent/chimney sizing

•  Follow all local codes when sizing the vent and chimney

.

•  Refer to the appliance manufacturer’s manual, when available, for venting 

recommendations.

Prepare vent/chimney

•  Secure all metal vent joints with screws, following the vent manufacturer’s 

instructions. Seal all joints in the vent system and chimney. Repair ma-

sonry chimney lining and repair all mortar joints as needed.

•  Per ANSI Z21-8, install a double-acting barometric draft regulator in the 

vent piping. (The damper must be located in the same space as the ap-

pliance.) Install a manual reset spill switch on the draft regulator outlet 

per instructions. Wire the switch into the appliance limit circuit to shut 

off the appliance/burner if sustained downdraft should occur. Refer to 

the appliance manufacturer’s instruction manual for recommendations 

regarding the need for a barometric draft regulator.

•  Provide support for the vent piping. Do not rest the weight of any of the 

vent piping on the appliance flue outlet.

Figure 1

 

Vent and vent connector installations, typical

Summary of Contents for 301GAS

Page 1: ...el 60200FR microprocessor control Agencies UL Listed Installer servicer Except where specifically stated other wise this manual must be used only by a qualified service technician In the state of Mass...

Page 2: ...nually for start up and burner appliance service When servicing the burner Disconnect electrical supply to burner before attempting to service to avoid electrical shock or possible injury from moving...

Page 3: ...ge omitted for clarity with powder coat paint finish 15 Flame rod insulator assembly 16 Combustion head 17 Gas saddle connection gasket 18 Gas manifold 19 Ignition electrode insulator assembly 20 Stat...

Page 4: ...chimney that has one or more sides exposed to the outside Install a listed stainless steel liner to vent the flue products A defective vent system could result in severe personal injury death or subst...

Page 5: ...iance instruction manual when available to size combustion air openings Use the following guidelines when appliance instructions are not available All air from inside building building must be well ve...

Page 6: ...amic fiber or Fiberglass insulation Ceramic fiber materials such as chamber liners may contain carcinogenic particles chrystobalites after exposure to heat Airborne particles from fiberglass or cerami...

Page 7: ...ner does not comply with the specifications of Table 1 and other guidelines in this manual Combustion head air tube configurations 301GAS burners are supplied with either an B or C head and air tube c...

Page 8: ...g b Close the manual gas valve on the gas supply line c Disconnect the burner gas train union d Remove the gas pipe at the burner air tube e Remove the four nuts securing the burner hinged door flange...

Page 9: ...x a Match wire colors of the incoming wires to those pre wired to the terminal strip inside the gas train J box b See the label in the burner junction box or the wiring diagram on page 11 Gas valve ve...

Page 10: ...supply pressure 14 inches w c Minimum supply pressure 5 inches w c Do not expose the gas train to gas pressure in excess of 14 inches water column Higher pressure could damage the valve seat resultin...

Page 11: ...hite wires are from the 120 vac HOT side and that the power is no less than 102 vac nor more than 132 vac Checking burner flame signal The 60200FR uses flame rectification to detect the flame Because...

Page 12: ...oap suds mixture to all gas piping joints near burner and check for any leaks If any leaks appear repair before proceeding Figure 12 Air band adjustment and retest Set burner air band See Figure 12 Lo...

Page 13: ...e control will restart Releasing the button before the LED s turn off will cause the control to remain in latch up The 60200FR control will not reset from lockout or latch up if power is interrupted P...

Page 14: ...firing rate Preparation before checkout Burner appliance installed per appliance instruction manual Burner components verified against Table 1 page 7 Burner appliance installed per all applicable cod...

Page 15: ...pressure switch to a pressure less than actual manifold pressure The high gas pressure switch should shut the burner down Replace the switch if necessary Turn off power to the appliance burner remove...

Page 16: ...ng studs Perform the complete checkout procedures of pages 12 through 15 including system inspection and checks 6 Maintenance and service procedures Maintenance service procedures Cleaning blower whee...

Page 17: ...Model 301GAS burner Instruction manual Carlin part number MN301GAS Rev 11 24 14 17 Where appliance instructions differ from this manual follow the appliance instructions 7 Troubleshooting...

Page 18: ...mary voltage to ignitor If ignitor receives 120 VAC and doesn t generate spark replace ignitor Airflow Check air band setting against Table 1 page 7 Wrong orifice size Verify orifice size per Table 1...

Page 19: ...flange burner verify the insertion depth on the appliance and burner see page 7 If using the adjustable flange Figure 14 measure the appliance inser tion depth to the set the position of the flange on...

Page 20: ...augmenter NA 5 Air band four slot 47001S 6 Air shutter low input range B head tube Air shutter mid input range C head tube 99254 99278 7 Blower wheel 5 diameter x 4 deep 28563S 8 Motor Carlin PSC 1 6...

Page 21: ...al follow the appliance instructions 9 Replacement parts Burner continued 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Set screws Burnerisshownwithweldedflange suppliedonlyonburners ordered for specif...

Page 22: ...box 99517 7 Primary gas valve Honeywell V48A 1 NPT Bleed restrictor fixed 99227 99228 8 Pipe nipple schedule 40 steel 1 NPT x 4 long Obtain locally 9 Pipe nipple schedule 40 steel 1 NPT x 2 long Obta...

Page 23: ...301GAS burner Instruction manual Carlin part number MN301GAS Rev 11 24 14 23 Where appliance instructions differ from this manual follow the appliance instructions 9 Replacement parts Gas train conti...

Page 24: ...Model 301GAS burner Instruction manual Carlin part number MN301GAS Rev 11 24 14 24 Where appliance instructions differ from this manual follow the appliance instructions...

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