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Air Cap Test Kit for Spray Guns

The purpose of this test kit is to verify atomising air 

pressure. This is important to demonstrate compliance to 

air quality regulations, as well as to confirm operational 

standards. Follow instructions below.

ASSEMBLY

1.  Install fitting (2) onto gauge (1) and tighten.

2.  Remove air cap and retaining ring from spray gun.

3.  Install test cap/ring (4) onto gun.

4.  Push ends of tubing over barbed fittings on both the test 

cap and gauge.

Care must be taken not to allow the test gauge to hang by 

the tubing as damage to gauge could occur.

!

 CAUTION

Fan air port fitting must be capped with black vinyl cap for 

correct pressure measurement.

NOTE

TEST PROCEDURE

1.  Position fan adjusting knob on the gun to the position 

used for paint being sprayed.

2.  Disconnect or empty paint supply. Turn air source on.

3.  Hold gauge in up-right position, trigger gun and observe 

reading on test gauge.

4.  Adjust inlet pressure to obtain desired atomising air 

pressure.

5.  Remove test air cap/ring and replace with gun air cap 

and ring before spraying paint.

In some areas, legislation exists prohibiting the use of 

more than 10 PSIG air cap pressure. (There is no advantage 

to spraying at more than 10 PSIG.) When atomising air 

pressure is set at 10 PSIG or less, the fan air pressure will 

always be less than 10 PSIG. This can be verified by 

pushing the tubing over the fan air port, capping the center 

air port and repeating Step 3. Always recheck pressures 

after any adjustments to the fan knob.

NOTE

Center Air Port

 

(Atomising)

Fan Air Port

PARTS LIST

REF. 

NO.

REPLACEMENT 

PART NO.

DESCRIPTION

QTY.

1

GA-313

Gauge 0–15 PSI

1

2

Barbed Fitting

1

3

Tubing

1

4

Test Air Cap

1

5

Black Vinyl Cap

2

TI-1005-R1  (2/2019)

1 / 2

www.carlisleft.com

SERVICE MANUAL

EN

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