Carlisle Binks AG360 Series, Service Manual

Page 1: ...TROY It is the Customer s responsibility to have all operators and service personnel read and understand this manual Contact your local Carlisle Fluid Technologies representative for additional copies of this manual READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT SB E 2 646 R1 1 www carlisleft com ...

Page 2: ... W mm WEIGHT FUNCTIONAL DESCRIPTION FLUID AND AIR INLET PRESSURES The AG364 Airless gun is designed to be fast change over modular construction applicator for spray finishing on machines and fixed mountings Intended for most types of general industrial coatings and fine finishing operations the gun features a stainless steel head suitable for both water based and solvent based applications It is m...

Page 3: ...mplying with the following statutory documents and harmonised standards EN 1127 1 2011 Explosive atmospheres Explosion prevention Basic concepts BS EN 1953 2013 Atomising and spraying equipment for coating materials Safety requirements EN ISO 12100 2010 Safety of Machinery General Principles for Design EN 13463 1 2009 Non electrical equipment for use in potentially explosive atmospheres Basic meth...

Page 4: ... operation or maintenance information IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture malfunction or start unexpectedly and result in serious injury TOXIC VAPOURS When sprayed certain materials may be poisonous create irritation or are otherwise harmful to health Always...

Page 5: ...ING ADAPTOR OPTIONS GUN DIMENSIONS AND FIXING LOCATIONS SEE PAGES 22 23 24 Spray gun with non recirculation manifold AG364 0000 S Spray gun with recirculation manifold AG364 0000 T DESCRIPTION PART No SB E 2 646 R1 1 5 28 www carlisleft com ...

Page 6: ... 0 017 0 43 16 406 0 16 0 61 0 017 0 43 18 457 0 16 0 61 REMOVABLE SEAL FINE FINISH TIP SELECTION CHART RS 1313 F RS 1311 F FLOW WATER 500 psi 35 bar FAN LENGTH BASED ON 1000 psi 70 bar WATER SPRAYED AT 12 300mm FROM SURFACE ACTUAL RESULTS MAY VARY DEPENDING ON MATERIAL VISCOSITY RS 1713 F RS 1711 F REPLACABLE SEAL INCH MM RS 1309 F RS 5860 K5 RS 5861 K5 RS 0911 F RS 0909 F RS 1315 F BEFORE ORDERI...

Page 7: ...09 0 34 RS 2114 0 021 0 53 14 356 0 24 0 91 RS 1306 0 013 0 33 6 152 0 09 0 34 RS 2116 0 021 0 53 16 406 0 24 0 91 RS 1308 0 013 0 33 8 203 0 09 0 34 RS 2118 0 021 0 53 18 457 0 24 0 91 RS 1310 0 013 0 33 10 254 0 09 0 34 RS 2410 0 024 0 61 10 254 0 31 1 17 RS 1312 0 013 0 33 12 305 0 09 0 34 RS 2412 0 024 0 61 12 305 0 31 1 17 RS 1314 0 013 0 33 14 356 0 09 0 34 RS 2414 0 024 0 61 14 356 0 31 1 1...

Page 8: ...n mounting or conductive air fluid hoses Electrical bond from the spray gun to earth should be checked and a resistance of less than 10 Ohms is required TYPICAL CONNECTION SCHEMATIC Compressed air take off Shut off valve 3 2 solenoid valve normally closed Quick exhaust valve silencer CYL 1 8 NPS F WARNING Air filter 1 2 3 4 5 P2 SB E 2 646 R1 1 8 28 www carlisleft com ...

Page 9: ...Fluid 1 4 NPS NOTE Shut off valve Fluid restrictor valve Protective coatings have been used for storage protection Flush the equipment fluid passageways with appropriate solvent before use TYPICAL FLUID CONNECTION SCHEMATIC AG364 XXXX T P1 P1 P1 1 2 3 4 5 SB E 2 646 R1 1 9 28 www carlisleft com ...

Page 10: ...EN SPRAY GUN AND MANIFOLD INSTALLATION SB E 2 646 R1 1 10 28 www carlisleft com ...

Page 11: ...EN EXPLODED VIEW SB E 2 646 R1 1 11 28 www carlisleft com ...

Page 12: ...G PISTON SPRING 1 SPA 191 K S 28220X K2 SPA 68 K S 28219X K4 1 1 DESCRIPTION ASSEMBLY QTY PARTS LIST REF PART No 4 1 SPA 190 K SPA 70 K10 TIP HOLDER SPRAYHEAD 54 6031 K SPA 79 SEAL O RING KIT OF 4 1 SPA 161 K2 RECIRCULATION SCREW MANIFOLD ASSEMBLY CLAMPING SCREW KIT OF 2 O RING PART OF SPA 161 K2 1 1 SPA 428U K O RING 1 O RING KIT OF 4 HOUSING O RING KIT OF 4 1 1 S 28223X K4 SPA 29X K4 SPA 96 K4 S...

Page 13: ... 33 bar by adjusting pump pressure or fluid regulator output pressure 2 View the spray pattern appearance and increase or decrease fluid pressure to establish the minimum fluid pressure at which a well shaped spray pattern can be achieved without poor atomisation tails 3 Test spray products and increase fluid pressure until the required results are achieved 4 If maximum fluid pressure is reached a...

Page 14: ...EN KEY MAINTENANCE SYMBOLS SPRAY GUN MAINTENANCE Petroleum Grease Jelly Order for disassembly reverse for assembly Item Number DISASSEMBLY NEEDLE SEAT NEEDLE SB E 2 646 R1 1 14 28 www carlisleft com ...

Page 15: ...ined use of gun assembly A and item 2 the tip holder and tip can be indexed at 45 rotational increments Item 2 can also be removed and not used allowing free rotation to any angle DISASSEMBLY TIP HOLDER NEEDLE SEAT INDEX PLATE SB E 2 646 R1 1 15 28 www carlisleft com ...

Page 16: ...EN DISASSEMBLY NEEDLE PACKING SB E 2 646 R1 1 16 28 www carlisleft com ...

Page 17: ...ressure above gun max working pressure Reduce fluid pressure Replace Needle seat internal surface scored damaged or worn Check air supply and air line GENERAL FAULTS CAUSE CORRECTION No cylinder air pressure at gun TROUBLESHOOTING MECHANICAL PERFORMANCE Fluid needle external profile damaged or worn Slow fluid leak from needle seat Contamination on needle or seat mating surfaces preventing good sea...

Page 18: ...dle packing worn or loose Replace using clamping screw kit SPA 161 K2 FLUID FAULTS Check pin Repair or replace Damage to head of Manifold Location Pin Spray Gun does not fit onto manifold easily before the screw is tightened CAUSE Fluid passageway O ring damaged or missing Replace O ring SCREW TYPE MANIFOLD FAULTS Spray Gun does not remove from manifold easily after the screw is undone Damage to h...

Page 19: ...dle leakage Needle seat not fitted correctly in gun head Coating type promotes build up Consult coating supplier Damaged or partially blocked tip Check for damage or blockage Replace or thoroughly clean tip and cap Damaged or partially blocked tip Tip seat worn in rear of tip Needle seat not tight Tighten Tip retainer fills with paint when triggered Tip not seated correctly Remove clean and reinst...

Page 20: ...e jets Increase pump pressure Viscosity too high Reduce viscosity Air in paint supply line Check and tighten pump siphon hose connections Top and bottom Tails Change to smaller tip Tip orifice too big Intermittent or fluttering spray fan Heavy centre pattern Replace Fluid Tip worn Partially obstructed fluid passage or hose TROUBLESHOOTING SPRAY PERFORMANCE Clean or replace SB E 2 646 R1 1 20 28 ww...

Page 21: ...ilted at an angle Check distance Fluid flow too low Gun too far from surface Distorted spray pattern shape Clean and inspect replace if necessary Worn or partially blocked tip Thin sandy coarse finish drying before it flows out Increase fluid flow by increasing fluid tip size or supply pressure Mount gun at right angle to work SB E 2 646 R1 1 21 28 www carlisleft com ...

Page 22: ...r bar Mounting block and screws Index adjustment and screws Bar diameter 12 5mm to fit into 1 2 Hole SPA 174 K Horizontal mounting bar and screws Vertical mounting bar and scerws SPA 175 K MOUNTING ADAPTOR OPTIONS SCREW TYPE MANIFOLD SPA 173 K SPA 176 K SB E 2 646 R1 1 22 28 www carlisleft com ...

Page 23: ...EN FIXING LOCATIONS SB E 2 646 R1 1 23 28 www carlisleft com ...

Page 24: ...EN DIMENSIONS SB E 2 646 R1 1 24 28 www carlisleft com ...

Page 25: ...ilter 1 4 NPS M F 100 Micron 400 bar SPA 115 SPA 116 1 4 NPT NPS Elbow 275 bar MWP 1 4 NPT BSP Elbow 275 bar MWP SPA 173 K Horizontal mounting bar and screws SPA 174 K Vertical mounting bar and scerws SPA 175 K Mounting block and screws SPA 176 K Index adjustment and screws SB E 2 646 R1 1 25 28 www carlisleft com ...

Page 26: ...EN NOTES SB E 2 646 R1 1 26 28 www carlisleft com ...

Page 27: ...EN NOTES SB E 2 646 R1 1 27 28 www carlisleft com ...

Page 28: ... may invalidate any warranty For specific warranty information please contact Carlisle Fluid Technologies WARRANTY POLICY Region Automotive Refinishing Carlisle Fluid Technologies is a global leader in innovative finishing technologies Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice For the latest information about our products visit www carli...