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LOCK OUT / TAG-OUT

Failure to de-energize, disconnect, lock out and tag-out all power 

sources before performing equipment maintenance could cause 

serious injury or death. 

OPERATOR TRAINING

 

All personnel must be trained before operating finishing 

equipment.

EQUIPMENT MISUSE HAZARD

 

Equipment misuse can cause the equipment to rupture, 

malfunction, or start  unexpectedly and result in serious injury.

PROJECTILE HAZARD

You may be injured by venting liquids or gases that are released 

under pressure, or flying debris.

PINCH POINT HAZARD

 

Moving parts can crush and cut. Pinch points are basically any 

areas where there are moving parts.

INSPECT THE EQUIPMENT DAILY

 

Inspect the equipment for worn or broken parts on a daily basis. 

Do not operate the equipment if you are uncertain about its 

condition.

In this part sheet, the words 

WARNING

CAUTION

 and 

NOTE

 are used to 

emphasize important safety information as follows:

Hazards or unsafe practices which 

could result in minor personal injury, 

product or property damage.

!

 

CAUTION

Hazards or unsafe practices which 

could result in severe personal 

injury, death or substantial property 

damage.

!

 WARNING

Important installation, operation or 

maintenance information.

NOTE

Read the following warnings before using this equipment.

READ THE MANUAL

 

Before operating finishing equipment, read and understand all 

safety, operation and maintenance information provided in the 

operation manual.

WEAR SAFETY GLASSES

 

Failure to wear safety glasses with side shields could result in 

serious eye injury or blindness.

NEVER MODIFY THE EQUIPMENT

 

Do not modify the equipment unless the manufacturer provides 

written approval.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.

FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).

KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT 

IN CASE OF AN EMERGENCY

PRESSURE RELIEF PROCEDURE 

Always follow the pressure relief procedure in the equipment 

instruction manual.

NOISE HAZARD

 

You may be injured by loud noise. Hearing protection may be 

required when using this equipment.

STATIC CHARGE

 

Fluid may develop a static charge that must be dissipated through 

proper grounding of the equipment, objects to be sprayed and all 

other electrically conductive objects in the dispensing area. Improper 

grounding or sparks can cause a hazardous condition and result in 

fire, explosion or electric shock and other serious injury.

WEAR RESPIRATOR

 

 Toxic fumes can cause serious injury or death if inhaled.  

Wear a respirator as recommended by the fluid and solvent 

manufacturer’s Safety Data Sheet.

TOXIC FLUID & FUMES

 

 Hazardous fluid or toxic fumes can cause serious injury or death if 

splashed in the eyes or on the skin, inhaled, injected or 

swallowed. LEARN and KNOW the specific hazards or the fluids 

you are using.

KEEP EQUIPMENT GUARDS IN PLACE

 

Do not operate the equipment if the safety devices have been 

removed.

!

 WARNING

AUTOMATIC EQUIPMENT

Automatic equipment may start suddenly without warning. 

FIRE AND EXPLOSION HAZARD

 

Improper equipment grounding, poor ventilation, open flame or 

sparks can cause a hazardous condition and result in fire or 

explosion and serious injury.

MEDICAL ALERT

 

Any injury caused by high pressure liquid can be serious. If you 

are injured or even suspect an injury:

•  Go to an emergency room immediately.
•  Tell the doctor you suspect an injection injury.
•  Show the doctor this medical information or the medical alert 

card provided with your  airless spray equipment.

•  Tell the doctor what kind of fluid you were spraying or 

dispensing.

GET IMMEDIATE MEDICAL ATTENTION

 

To prevent contact with the fluid, please note the following:

•  Never point the gun/valve at anyone or any part of the body.
•  Never put hand or fingers over the spray tip.
•  Never attempt to stop or deflect fluid leaks with your hand, 

body, glove or rag.

•  Always have the tip guard on the spray gun before spraying.
•  Always ensure that the gun trigger safety operates before 

spraying.

EN

77-3130-R4  (5/2019)

3 / 16

www.carlisleft.com

Summary of Contents for Binks TROPHY AA 1600

Page 1: ...cap will also add a secondary atomization based on its configuration This is done by utilizing a separate air supply to the gun You may also control the pattern size using the spreader valve This dual...

Page 2: ...installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice The object of the declaration described above is in...

Page 3: ...E RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment instruction manual NOISE HAZARD You may be injured by loud noise Hearing protection may be required when using this equi...

Page 4: ...the required material coverage and spraying speed are achieved you may need to switch to a different fluid tip FLUID TIP SELECTION Factors to consider in selecting a fluid tip for an air assist airle...

Page 5: ...try to clear tip of any debris If that fails turn off fluid supply Engage trigger safety Remove air cap nozzle guard assembly and spray tip Clean or replace the twist tip item 10 Needle is damaged or...

Page 6: ...he obstruction is on the air cap or the fluid tip Do this by making a test spray pattern Then rotate the air cap and tip one half turn and spray another pattern If the defect is inverted obstruction i...

Page 7: ...n too far from surface Check distance Runs and sags Too much fluid flow Adjust gun or reduce fluid pressure Material too thin Mix properly or apply light coats reduce fluid flow Gun tilted at an angle...

Page 8: ...600 SPRAY GUN ASSEMBLIES 1 2 3 4 5 6 7 8 9 12 11 10 13 16 14 15 17 17e 18 19 17f 17b 3a 3b 3c 3d 9a 17d 17c 17g 17a 4a 4b 4c 4d 4e 20 SOLD SEPARATELY SOLD SEPARATELY EN 77 3130 R4 5 2019 8 16 www carl...

Page 9: ...0 REVERSABILE TWIST TIP 11 54 5924 K HVLP TWIST TIP AIR CAP ASSEMBLY 1 12 SEE PAGE 10 FLAT TIP ASSEMBLY SEE PAGE 10 FINE FINISH FLAT TIP ASSEMBLY 13 54 6030 K AA10 AIR CAP ASSEMBLY 1 14 SN 9 K3 AIR IN...

Page 10: ...NING RING 1 1 6 TWIST TIP GUARD 1 1 TEST AIR CAP KITS 54 5932 K HVLP LVMP 54 6030 K 54 5890 K 54 5878 K 54 5795 K 54 5797 K ITEM NO PART NO DESCRIPTION AA10 AA10 9X H 9X H 9X L 1 SEAL REMOVAL TOOL 2 s...

Page 11: ...ass valve if so equipped 3 Place the material suction tube into a solvent container If the pump is directly immersed in material remove the pump and immerse it in a container containing solvent 4 Enga...

Page 12: ...MAINTENANCE DISASSEMBLY 14mm 4 3b 2 3a 1 16mm 5 6mm 20 3c 20 3d 12 13 9 8 19mm 14 15 14mm 17 16mm 8mm 3c 7 6 16 77 3130 R1 0 Page MAINTENANCE Disassembly EN 77 3130 R4 5 2019 12 16 www carlisleft com...

Page 13: ...13 15 ft lbs 12 13 80 98 Nm 18 22 ft lbs 14 15 14mm MAINTENAN Assembly 3d 20 5 1 20 3a 3b 2 16mm 14mm 4 17 16mm MAINTENANCE Assembly 17 20 Nm 13 15 ft lbs 3d 20 3c 20 5 6mm 6 7 Nm 5 6 ft lbs 1 20 3a 3...

Page 14: ...300mm 12in RS 1714 350mm 14in RS 1716 400mm 16in RS 1718 450mm 18in RS 1816 46mm 018in 400mm 16in 681 CC 180 GPM STANDARD TIP SIZES OFFERED PART NUMBER ORIFICE FAN WIDTH CAPACITY RS 1906 48mm 019in 15...

Page 15: ...38mm 015in 908 CC 240 GPM 9 317 75 43mm 017in 1173 CC 310 GPM 9 319 75 48mm 019in 1457 CC 385 GPM 9 409 75 23mm 009in 200mm 8in 341 CC 090 GPM 9 411 75 28mm 011in 454 CC 120 GPM 9 413 75 33mm 013in 68...

Page 16: ...tions Region Industrial Automotive Automotive Refinishing Americas Tel 1 800 992 4657 Tel 1 800 445 3988 Fax 1 888 246 5732 Fax 1 800 445 6643 Europe Africa Middle East India Tel 44 0 1202 571 111 Fax...

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