Carlisle DX200-3SM, Service Manual

Page 1: ...stomer s responsibility to have all operators and service personnel read and understand this manual Contact your local Carlisle Fluid Technologies representative for additional copies of this manual READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT DX200 3SN DX200 3SP DX200 3SM 77 3212 R1 6 1 24 www carlisleft com ...

Page 2: ...ve atmospheres Explosion prevention Basic concepts EN ISO 80079 36 2016 Explosive Atmospheres Part 36 Non Electrical equipment for explosive atmospheres Basic methods and requirements EN ISO 80079 37 2016 Explosive Atmospheres Part 37 Non Electrical equipment for explosive atmospheres protection by methods c b and k Providing all conditions of safe use installation stated within the product manual...

Page 3: ...ry or death PROJECTILE HAZARD You may be injured by venting liquids or gases that are released under pressure or flying debris PRESSURE RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment instruction manual OPERATOR TRAINING All personnel must be trained before operating finishing equipment PACEMAKER WARNING You are in the presence of magnetic fields which may interfere w...

Page 4: ... gall Output 60 cycles min Maximum Recommended Continous Cycle Rate cycles min 25 Maximum recommended wet suction lift continuous 8 4 Litres min 2 2 US gall min Displacement per cycle Maximum Recommended Intermittent Cycle Rate cycles min Air flow 10 cycles min 6 9 bar 100psi 5 0L 0 18 SCFM Temperature range Maximum air inlet pressure 4 bar 58 psi while flushing 1 2 BSPP Female 1 2 BSPP Female 300...

Page 5: ...EN Installation Z DX200 3SN Y 262mm 242mm Dimension 410mm 390mm 344mm 324mm DX200 3SM DX200 3SP 77 3212 R1 6 5 24 www carlisleft com ...

Page 6: ...m recommended wet suction lift Connect a regulated and filtered air supply to the air connection details on specification sheet Allow for stress caused by operation of pump This product should be flushed with a suitable compatible solvent prior to use Mount the pump securely and position the pump at a convenient height to allow for maintenance Using viscosity hose diameter length to achieve requir...

Page 7: ... will invalidate the Warranty 4 Do not run the pump dry or allow it to race away this may reduce the life of the diaphragms 3 If end cap is removed fully clean and dry area around diaphragm before pump assembly 2 End cap seals DXK 305 MUST BE REPLACED every time an end cap is removed Failure to do this will produce a greater pressure pulse than is intended and may reduce diaphragm or regulator lif...

Page 8: ... an end cap is removed DXK 206 Caps screws x 2 4 IMPORTANT NOTE DXK 305 Overhaul kit End cap seal kit x 4 Reducing Bush DXK 207 End cap bolts x 12 Gasket x 4 7 5 DXK 216 DXK 300 8 c w bolts seals GA 382 P Gauge End cap x 1 10 Spare Parts 6 Cover seal screws DXK 25 3 0114 019209 DXK 18 For pumps with a serial No between 40209 40948 use kits DXK 302 Overhaul upgrade kit to be used for full service o...

Page 9: ...EN Spare Parts 77 3212 R1 6 9 24 www carlisleft com ...

Page 10: ... Seal x 2 19 29 DXK 240 DXK 238 26 DXK 230 NOTE If upgrade kit DXK 281 has been fitted use service kits from serial number 40209 onwards Air Valve rebuild kit DXK 244 32 28 DXK 239 Seal x1 Description Spare Parts Part No Air valve kit Comments 14 DXK 236 Cylinder cap Includes seals x 3 15 DXK 263 Piston shaft assembly Includes seals DXK 266 25 DXK 229 Shaft seal kit 17 DXK 261 Shaft seal x 1 Item ...

Page 11: ...EN Spare Parts 77 3212 R1 6 11 24 www carlisleft com ...

Page 12: ...79 34 DXK 269 DXK 280 DXK 259 40 DXK 215 33 Spring pad Spring Diaphragm assembly Regulator Insert Seal x4 Inlet outlet seal x 4 DXK 271 DXK 272 36 38 DXK 270 Non regulated assembly Manual regulator assembly Retainer kit x 4 Active surge chamber Regulator body 43 DXK 274 Description Adjusting screw 77 3212 R1 6 12 24 www carlisleft com ...

Page 13: ...EN Spare Parts DX200 3SM Manual Regulator DX200 3SP Surge chamber Refer to Manual 77 3218 DX200 3SN Outlet connector 8Nm 14N 3Nm 77 3212 R1 6 13 24 www carlisleft com ...

Page 14: ... Connectors 1 ACCESSORIES DXK 232 DXK 234 Outlet Adaptor Item Part No DXK 233 1 2 3 8 Male inlet connector kit with seals 3 4 Female inlet connector kit with seals 1 2 Male inlet connector kit with seals 1 2 Female inlet connector kit with seals Description Seal x 4 Seal x 4 Seal x 4 2 77 3212 R1 6 14 24 www carlisleft com ...

Page 15: ... Maintenance reverse for assembly Non Piston side Spanner or socket size Grease AGMD 010 refer to figure Torque required Order for dis assembly Fig 1 4mm 2 5Nm 22 lbf in 6mm 32Nm 283 lbf in 77 3212 R1 6 15 24 www carlisleft com ...

Page 16: ...EN Maintenance Piston side 5mm 14 Nm 124 lbf in Fig 2 Loctite 24mm 8 Nm 71 lbf in 6mm 32 Nm 283 lbf in 27mm 14 Nm 124 lbf in 77 3212 R1 6 16 24 www carlisleft com ...

Page 17: ...EN Maintenance Figure 1 Figure 2 77 3212 R1 6 17 24 www carlisleft com ...

Page 18: ...EN 0 Maintenance Figure 3 DX200 3SN SP SM 8Nm 71 lbf in 8Nm 71 lbf in 77 3212 R1 6 18 24 www carlisleft com ...

Page 19: ...cessive fluid pressure pulsation Recommended operation Replace centre shaft and seals If air is heard leaking inspect Air Valve 7 32 then shaft piston seals 16 17 20 Replace fluid regulator seat and diaphragm If pump does not stop inspect ball check valves replace as required Check fluid regulator adjusts fluid pressure correctly Inspect Pump for Correct operation Replace if faulty Replace Diaphra...

Page 20: ...Regulators Fluid regulator Pulsation chamber Pulsation Chamber Nipple Nipple 2 Stainless Steel Item Part No Description No regulator Pump body No regulator DXA AC1 200 3 Pump DX200 3 3 1 180584 DVX 354 Regulator Regulator DVX 353 Air Regulator 77 3212 R1 6 20 24 www carlisleft com ...

Page 21: ...EN NOTES 77 3212 R1 6 21 24 www carlisleft com ...

Page 22: ...EN NOTES 77 3212 R1 6 22 24 www carlisleft com ...

Page 23: ...EN NOTES 77 3212 R1 6 23 24 www carlisleft com ...

Page 24: ...products visit www carlisleft com Carlisle Fluid Technologies is a global leader in innovative finishing technologies Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice All rights reserved For technical assistance or to locate an authorised distributor contact one of our international sales and customer support locations below Region Industrial A...