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            NRG User Manual | © 2020 | CARLO GAVAZZI LTD.  

V1.0 | NRG EtherNet/IP User Manual | © 2020 | CARLO GAVAZZI LTD. 

EN

 

1.

 

Introduction 

1.1

 

Foreword 

 

The NRG described hereafter is a sub-system made up of a number of solid state relays intended for the switching 
of  heaters  in  a  machine.  The  solid  state  relays  in  this  system  are  able  to  communicate  with  the  main  controller 

through an NRG controller that  facilitates communication between the solid state relays and the main controller. 
The NRG controller is available for various communication interfaces including PROFINET. EtherNet/IP and Modbus 
RTU.    Through  this  communication,  it  is  possible  for  the  main  controller  to  control  each  solid  state  relay,  read 
measurements related to each specific solid state relay and to identify specific failure modes related to the solid 

state relay or its associated heater load. 
 

 

1.2

 

Scope   

 

 

This  manual  is  intended  to  provide  information  about  the  functionalities  that  are  provided  by  the  NRG  system, 

explains  set-up  and  configuration  procedures,  provides  recommendations  for  use  and  gives  a  troubleshooting 
guide. 
 
Should  there  be  any  problems  that  cannot  be  solved  with  the  information  provided  in  this  guide,  contact  your 

Carlo Gavazzi sales representative for further assistance. 

 

1.3

 

Disclaimer 

 

Carlo Gavazzi accepts no liability for any consequence resulting from inappropriate, negligent, incorrect installation 
or adjustment of parameters of the equipment. Nor can Carlo Gavazzi assume liability for recommendations that 

appear or are implied in the following description. The information in this document is not considered binding on 
any product warranty. 
 
The contents of this guide are believed to be correct at the time of publishing. In the interests of commitment to a 

policy of continuous development and improvement, Carlo Gavazzi reserves the right to change the specification 
of the product or its performance, or the contents of this guide without prior notice. 

 

1.4

 

Warning notice system 

 

The  symbols  indicated  below  are  used  throughout  this  guide  to  indicate  a  particularly  important  subject  or 

information on safety instructions, configuration and installation of the products covered by this guide. 
It  is  strongly  recommended  that  this  guide  is  read  thoroughly  before  using  the  products  and  that  safety  related 
recommendations are followed. 

 

Danger  

Indicates that death, severe personal injury or property damage will result if proper precautions are not taken. 

 

Warning  

Indicates actions that if not observed may lead to damage of the products.

 

 

Information 

Indicates general information related to the proper use of the products. 

 

1.5

 

Qualified personnel 

 

The product / system described in this documentation may be operated only by personnel qualified for the specific 
task that are also capable of identifying risks and avoid potential hazards when working with these products. 

The NRG system features dangerous voltages and consequently failure to observe the instructions contend in this 
user manual may cause serious harm to people and damage to property. 

 

 

 
 
 
 

 
 
 
 

Summary of Contents for NRGC

Page 1: ...NRG EtherNet IP User Manual Operating instructions Manuale d istruzioni Betriebsanleitung Manuel d instructions Manual de instrucciones Brugervejledning...

Page 2: ...0 4 2 Adding the NRGC EIP to a project in Studio 5000 Logix Designer V31 12 4 3 Start up Parameters 14 4 4 EtherNet IP factory reset 15 5 Communication 16 5 1 Exclusive Owner Connection Implicit Messa...

Page 3: ...equipment Nor can Carlo Gavazzi assume liability for recommendations that appear or are implied in the following description The information in this document is not considered binding on any product w...

Page 4: ...gislation please note that WEEE cannot be disposed of as municipal waste and such waste must be collected and disposed of separately the public or private waste collection systems defined by local leg...

Page 5: ...are required for an NRG bus chain Description Part number Notes NRG controller NRGC NRGC NRG Controller with Modbus RTU NRGC PN NRG controller with PROFINET NRGC EIP NRG controller with EtherNet IP 1...

Page 6: ...It is not required to physically set the ID for each RG N This can be done through an auto addressing function which occurs automatically on the first start up whereby each RG N on the bus chain will...

Page 7: ...p to 32 NRG solid state relays The NRG controller is the interface to the main controller via the 2xRJ45 shielded communication ports The connection between the NRG controller and the solid state rela...

Page 8: ...elays are required in an application multiple bus chains can be utilised These can be configured in a line or star topology as deemed fit for the application Wiring between EtherNet IP devices should...

Page 9: ...d based on their position on the bus In case of an RG N replacement or any changes to the NRG bus chain the RG Ns have to be readdressed Follow the procedure below Figure 6 to readdress the RG Ns on t...

Page 10: ...onductive and grounded Shielded Cat 5e cables fitted with an outer metallic shell should be used The shell should be connected to the wire screen of the cable Figure 7 Metal din clip on NRG controller...

Page 11: ...Logix Designer V31 1 Open the EDS Hardware Installation Tool from Tools EDS Hardware Installation Tool Press Next 2 Select Register an EDS file s from the Options dialog window and press Next 3 On th...

Page 12: ...e to the below should show up in the next dialog box Press Next 5 Press Next for the following 2 dialog boxes Note an image icon is currently not defined in the eDS file 6 Press the Finish button to c...

Page 13: ...Designer V31 1 Right click on any of the PLC ethernet interfaces and select New Module 2 Select the NRGC EIP device from the Select Module Type dialog window and click the Create button 3 The New Modu...

Page 14: ...each of the two connections Exclusive Owner and Input Only 5 Select the Disable Keying from the Electronic Keying drop down and then click OK 6 Click Yes when the following message window pops up 7 Cl...

Page 15: ...M42GEN RGC1A60CM62GEN RGS1A60CM50KEN RGS1A60CM92KEN RGS1A60CM92GEN for future use RGC1P60CM25KEN RGC1P60CM32KEN RGC1P60CM32GEN RGC1P60CM42GEN RGC1P60CM62GEN RGS1P60CM50KEN RGS1P60CM92KEN RGS1P60CM92GE...

Page 16: ...s reset mode will return as closely as possible to the factory default configuration and then emulate power cycle as closely as possible of the device Apart from the standard reset functionality as sp...

Page 17: ...Ref terminal connection is required for Voltage Apparent Power and Real Power readings Otherwise the readings of these parameters will be 0 Output Data Data Data type Control level 0 100 uint8 In cas...

Page 18: ...3 Voltage out of range alarm Flag Bit 4 Current out of range alarm Flag Bit 5 Frequency out of range alarm Flag Bit 6 Over temperature pre warning alarm Flag Bit 7 Temperature out of range alarm Flag...

Page 19: ...on mode of the device Common services Service code Service Name Class Level Instance Level Description 0x01 Get Attribute All Retrieve all attribute values 0x05 Reset Reset the device 0x4B Flash LEDs...

Page 20: ...4 Size n a Process data size in number of bytes Common services Service code Service Name Class Level Instance Level Description 0x0E Get Attribute Single Retrieve attribute value 0x10 Set Attribute S...

Page 21: ...stance Level Description 0x01 Get Attribute All Retrieve all attribute values 0x0E Get Attribute Single Retrieve attribute value Quality of Service Object Object Class No Object Instance Description 0...

Page 22: ...ess subnet mask gateway address etc 6 Host Name The Host Name attribute contains the device s host name which can be used for informational purposes 8 TTL Value 1 TTL value for EtherNet IP multicast p...

Page 23: ...ommon Services Service code Service Name Class Level Instance Level Description 0x01 Get Attribute All Retrieve all attribute values 0x0E Get Attribute Single Retrieve attribute value 0x10 Set Attribu...

Page 24: ...gy Reading low Energy Reading high SSR ON time A description of each parameter with an indication of the possible values is listed in the table below Parameters Description Values Hold current period...

Page 25: ...tching of alarms is activated 99 factory reset of RG N TEACH voltage reference Holds the reference voltage to be used for the load deviation alarm Value be updated automatically with a TEACH command o...

Page 26: ...erable fault In this case the module status LED flashes red 5 Major unrecoverable fault In this specific scenario the module status LED is steady red Network Status Returned Value Description 0 Not po...

Page 27: ...vely a direct replacement of the A1 A2 i e for existing systems the control algorithm within the PLC can be left relatively untouched and the output is redirected via the communication interface All R...

Page 28: ...firing mode 33 control level Output with Distributed firing mode 50 control level Output with Distributed firing mode 66 control level The advantage of Distributed over Burst is the reduction in ther...

Page 29: ...s that visual flicker is less noticeable than Distributed thus making it suitable for shortwave infrared heater applications AFC has the disadvantage of worse harmonics emissions than Burst and also s...

Page 30: ...onstantly 0 Real Power The real power reading is recorded in W This reading is in steps of 1W and hence a value of 567 would mean 567W This value is updated every half cycle and is a multiplication of...

Page 31: ...forming its power up testing Red NRG Controller has detected a major unrecoverable fault Red Flickering NRG Controller has detected a major recoverable fault OFF NRG Controller is powered off NS Red G...

Page 32: ...hain Diagnose Confirm that the number of RG Ns connected to one NRG Controller is 32 Termination Error Description This alarm is issued at power up if the NRG controller detects that the BUS between t...

Page 33: ...ng and surrounding temperature Load deviation alarm Description This alarm works in conjunction with the TEACH Voltage Reference TEACH Current Reference and TEACH load deviation settings If the values...

Page 34: ...function on the RG N and it is up to the user to decide what to do when this alarm is activated Diagnose Check line frequency and ensure that the over and under frequency limits are set properly Thoug...

Page 35: ...igger the BUS error alarm via the communication system Diagnose Not applicable Internal error Description This alarm is issued when a problem arises within the internal circuit of the RG N In the pres...

Page 36: ...th the communications check it is important to turn it off by pressing again the blue button 2 5 secs otherwise PLC cannot communicate with the NRG bus chain 8 2 Replacing an RG N When an RG N has to...

Page 37: ...REF terminal however this will constitute some limitations as listed below 1 The following readings are not available RMS Voltage Real Power and Apparent Power 2 The TEACH operation cannot be execute...

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