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V1.0 | NRG EtherNet/IP Preliminary User Manual | © 2020 | CARLO GAVAZZI LTD. 

EN

 

6.3

 

Measurements 

 

 

 

Voltage RMS  

 
The last reading of the rms voltage is recorded. The value of the reading is in 1V steps hence a value of 50 means 
50V, a value of 700 means 700V. If a fault occurs in the system such that it is not possible to measure the voltage, 
the reading is 0. The reading is updated every half cycle based on the average of the last 16 half cycles. If the Ref 

terminal is not connected this register reads the on-state voltage of the RG..N when the output is ON. 
 

Current RMS 

 

 

The last reading of the RMS current is recorded. This reading is in steps of 0.01A hence a value of 50 means 0.5A and 
a value of 1747 means 17.47A. If a fault occurs in the system such that it is not possible to measure the current, this 
value is 0. This reading is updated every half cycle but is based on the average of the last 16 half cycles.  

 

Frequency RMS 
 

The last reading of the frequency is recorded. The value is in steps of 1 Hz. If a fault occurs in the system such that it 

is not possible to measure the frequency, this register gives a value of 0. This value Is updated every half cycle but is 
based on the averaged value of the last 15 cycles.  
 

Hold Current 

 

The  highest  rms  current  detected in  the last number  of  cycles  which  is  set in  the Hold Current  Period  setting. This 
value is in steps of 0.01A hence a value of 50 means 0.5A and a value of 1747 means 17.47A. The Hold current is not 
available with the Advanced Full Cycle firing mode in which case it will read a value of 0. 

 

Apparent Power 
 

The  apparent  power  reading  is  recorded  in  VA.  This  reading  is  in  steps  of  1VA  and  hence  a  value  of  567  would 

mean 567VA. This value is updated every half cycle and is a multiplication of the Voltage RMS value and  Current 

RMS value determined in the last half cycle. This reading requires the ‘Ref’ terminal to be connected, otherwise the 

value will be constantly 0. 

 

Real Power 
 

The real power reading is recorded in W. This reading is in steps of 1W and hence a value of 567 would mean 567W. 

This  value  is  updated  every  half  cycle  and  is  a  multiplication  of  the  Voltage  RMS  value  and  Current  RMS  value 

determined in the last half cycle. This reading requires the ‘Ref’ terminal to be connected, otherwise the value will 

be constantly 0. 
Note that for resistive loads with power factor = 1, the real power and the apparent power will be the same. 

 

Energy 
 

The initial value of this register at power-up is the last reading recording before switch OFF of the NRG controller. In 

case of a new device this value starts from 0. This reading starts counting from the initial value at power-up the kWh 
consumed  during  this  power  up.  This  reading  is  updated  in  steps  of  1  kWh  hence  a  value  of  1034  would  mean 
1034kWh. 
 

SSR Running Hours 
 

This  reading  records  the  accumulated  time  in  hours  that  the  output  of  the  RG..N  was  switched  ON.  The  value  is 
updated every half cycle. The initial reading at power-up is the last reading recorded before switch OFF of the NRG 

controller. In case of a new device this value starts from 0. This reading starts from the initial value at power-up the 
running hours during this power up. The reading is updated in steps of 1hour hence a value of 1034 would mean 
1034h  that  the  output  was  ON  during  its  lifetime.  In  the  event  that  the  counter  reaches  its  maximum  value,  the 

counter shall roll back to 0 and start counting up again. 
 

Load Running Hours 
 

This reading records the accumulated time in hours that the output of the RG..N was switched ON. The value of this 
register is updated every half cycle. The initial value of this register at power-up is the last reading recording before 
switch OFF of the NRG control.  This reading is updated in steps of 1 hour hence a value of 1034 would mean 1034h 
that the output was ON during its lifetime. In case of a new SSR this value starts from 0. This reading can be reset in 

case of a load or SSR replacement via the Load Running Hours reset setting. A ‘Store Permanently’ command shall 

be executed after modifying the value. 
 
 

 

Summary of Contents for NRGC

Page 1: ...NRG EtherNet IP User Manual Operating instructions Manuale d istruzioni Betriebsanleitung Manuel d instructions Manual de instrucciones Brugervejledning...

Page 2: ...0 4 2 Adding the NRGC EIP to a project in Studio 5000 Logix Designer V31 12 4 3 Start up Parameters 14 4 4 EtherNet IP factory reset 15 5 Communication 16 5 1 Exclusive Owner Connection Implicit Messa...

Page 3: ...equipment Nor can Carlo Gavazzi assume liability for recommendations that appear or are implied in the following description The information in this document is not considered binding on any product w...

Page 4: ...gislation please note that WEEE cannot be disposed of as municipal waste and such waste must be collected and disposed of separately the public or private waste collection systems defined by local leg...

Page 5: ...are required for an NRG bus chain Description Part number Notes NRG controller NRGC NRGC NRG Controller with Modbus RTU NRGC PN NRG controller with PROFINET NRGC EIP NRG controller with EtherNet IP 1...

Page 6: ...It is not required to physically set the ID for each RG N This can be done through an auto addressing function which occurs automatically on the first start up whereby each RG N on the bus chain will...

Page 7: ...p to 32 NRG solid state relays The NRG controller is the interface to the main controller via the 2xRJ45 shielded communication ports The connection between the NRG controller and the solid state rela...

Page 8: ...elays are required in an application multiple bus chains can be utilised These can be configured in a line or star topology as deemed fit for the application Wiring between EtherNet IP devices should...

Page 9: ...d based on their position on the bus In case of an RG N replacement or any changes to the NRG bus chain the RG Ns have to be readdressed Follow the procedure below Figure 6 to readdress the RG Ns on t...

Page 10: ...onductive and grounded Shielded Cat 5e cables fitted with an outer metallic shell should be used The shell should be connected to the wire screen of the cable Figure 7 Metal din clip on NRG controller...

Page 11: ...Logix Designer V31 1 Open the EDS Hardware Installation Tool from Tools EDS Hardware Installation Tool Press Next 2 Select Register an EDS file s from the Options dialog window and press Next 3 On th...

Page 12: ...e to the below should show up in the next dialog box Press Next 5 Press Next for the following 2 dialog boxes Note an image icon is currently not defined in the eDS file 6 Press the Finish button to c...

Page 13: ...Designer V31 1 Right click on any of the PLC ethernet interfaces and select New Module 2 Select the NRGC EIP device from the Select Module Type dialog window and click the Create button 3 The New Modu...

Page 14: ...each of the two connections Exclusive Owner and Input Only 5 Select the Disable Keying from the Electronic Keying drop down and then click OK 6 Click Yes when the following message window pops up 7 Cl...

Page 15: ...M42GEN RGC1A60CM62GEN RGS1A60CM50KEN RGS1A60CM92KEN RGS1A60CM92GEN for future use RGC1P60CM25KEN RGC1P60CM32KEN RGC1P60CM32GEN RGC1P60CM42GEN RGC1P60CM62GEN RGS1P60CM50KEN RGS1P60CM92KEN RGS1P60CM92GE...

Page 16: ...s reset mode will return as closely as possible to the factory default configuration and then emulate power cycle as closely as possible of the device Apart from the standard reset functionality as sp...

Page 17: ...Ref terminal connection is required for Voltage Apparent Power and Real Power readings Otherwise the readings of these parameters will be 0 Output Data Data Data type Control level 0 100 uint8 In cas...

Page 18: ...3 Voltage out of range alarm Flag Bit 4 Current out of range alarm Flag Bit 5 Frequency out of range alarm Flag Bit 6 Over temperature pre warning alarm Flag Bit 7 Temperature out of range alarm Flag...

Page 19: ...on mode of the device Common services Service code Service Name Class Level Instance Level Description 0x01 Get Attribute All Retrieve all attribute values 0x05 Reset Reset the device 0x4B Flash LEDs...

Page 20: ...4 Size n a Process data size in number of bytes Common services Service code Service Name Class Level Instance Level Description 0x0E Get Attribute Single Retrieve attribute value 0x10 Set Attribute S...

Page 21: ...stance Level Description 0x01 Get Attribute All Retrieve all attribute values 0x0E Get Attribute Single Retrieve attribute value Quality of Service Object Object Class No Object Instance Description 0...

Page 22: ...ess subnet mask gateway address etc 6 Host Name The Host Name attribute contains the device s host name which can be used for informational purposes 8 TTL Value 1 TTL value for EtherNet IP multicast p...

Page 23: ...ommon Services Service code Service Name Class Level Instance Level Description 0x01 Get Attribute All Retrieve all attribute values 0x0E Get Attribute Single Retrieve attribute value 0x10 Set Attribu...

Page 24: ...gy Reading low Energy Reading high SSR ON time A description of each parameter with an indication of the possible values is listed in the table below Parameters Description Values Hold current period...

Page 25: ...tching of alarms is activated 99 factory reset of RG N TEACH voltage reference Holds the reference voltage to be used for the load deviation alarm Value be updated automatically with a TEACH command o...

Page 26: ...erable fault In this case the module status LED flashes red 5 Major unrecoverable fault In this specific scenario the module status LED is steady red Network Status Returned Value Description 0 Not po...

Page 27: ...vely a direct replacement of the A1 A2 i e for existing systems the control algorithm within the PLC can be left relatively untouched and the output is redirected via the communication interface All R...

Page 28: ...firing mode 33 control level Output with Distributed firing mode 50 control level Output with Distributed firing mode 66 control level The advantage of Distributed over Burst is the reduction in ther...

Page 29: ...s that visual flicker is less noticeable than Distributed thus making it suitable for shortwave infrared heater applications AFC has the disadvantage of worse harmonics emissions than Burst and also s...

Page 30: ...onstantly 0 Real Power The real power reading is recorded in W This reading is in steps of 1W and hence a value of 567 would mean 567W This value is updated every half cycle and is a multiplication of...

Page 31: ...forming its power up testing Red NRG Controller has detected a major unrecoverable fault Red Flickering NRG Controller has detected a major recoverable fault OFF NRG Controller is powered off NS Red G...

Page 32: ...hain Diagnose Confirm that the number of RG Ns connected to one NRG Controller is 32 Termination Error Description This alarm is issued at power up if the NRG controller detects that the BUS between t...

Page 33: ...ng and surrounding temperature Load deviation alarm Description This alarm works in conjunction with the TEACH Voltage Reference TEACH Current Reference and TEACH load deviation settings If the values...

Page 34: ...function on the RG N and it is up to the user to decide what to do when this alarm is activated Diagnose Check line frequency and ensure that the over and under frequency limits are set properly Thoug...

Page 35: ...igger the BUS error alarm via the communication system Diagnose Not applicable Internal error Description This alarm is issued when a problem arises within the internal circuit of the RG N In the pres...

Page 36: ...th the communications check it is important to turn it off by pressing again the blue button 2 5 secs otherwise PLC cannot communicate with the NRG bus chain 8 2 Replacing an RG N When an RG N has to...

Page 37: ...REF terminal however this will constitute some limitations as listed below 1 The following readings are not available RMS Voltage Real Power and Apparent Power 2 The TEACH operation cannot be execute...

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