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            NRG User Manual | © 2020 | CARLO GAVAZZI LTD.  

V1.0 | NRG EtherNet/IP User Manual | © 2020 | CARLO GAVAZZI LTD. 

EN

 

Figure 1: NRG bus chain

 

2.

 

Description 

2.1

 

System overview 

 

The NRG is a sub-system that consists of one or more BUS chains that interact with the main controller or PLC in the 
machine through an Ethernet/IP communication interface. The communication link in the NRG systems can either 

be used to control the solid state relay, monitor various parameters and diagnose faults in real time. 
 
An  NRG BUS  chain  is  made up  of a minimum  1x NRG  controller and  a  minimum  of  1x NRG solid  state  relay  (also 
referred to as end-device). The NRG bus chain can have a maximum of 32 end devices. The communication link 

between the NRG controller and the end-devices is the Internal BUS. 
 
When more solid state relays are needed in a system, multiple BUS chains can be utilised. Each BUS chain connects 
to another BUS chain in a line topology via the NRG controllers of the respective BUS chains or in a star topology via 

an ethernet switch.  
 

 

 
 

 

2.2

 

System components 

 

The following system components are required for an NRG bus chain: 

 

Description 

Part number 

Notes 

NRG controller 

NRGC.. 

NRGC  

NRG Controller with Modbus RTU. 
 

NRGC-PN

  

NRG controller with PROFINET. 
 

NRGC-EIP

  

NRG controller with EtherNet/IP. 

 
 
1x RGN-TERMRES is included in the NRGC.. 

packaging.  The  RGN-TERMRES  is  to  be 
mounted  on  the  last  RG..N  on  the  bus 
chain. 

NRG solid state relays 

RG..CM..N 

RGx1A..CM..N 

NRG zero cross switching solid state relay 

NRG Internal bus cables 

RGCR-GN-xx 

Proprietary  cables  terminated  at  both 
ends with micro USB connector 

 

NRG controller 

 
The NRG controller handles the communication with the higher-level controller and with the NRG solid 
state  relays.  It  has  to  be  supplied  with  a  24VDC  supply  and  provides  the  power  supply  to  the 
connected NRG solid state relays via the internal bus cables.   A termination resistor (RGN-TERMRES) 

provided with every NRG controller has to be fitted on the last solid state relay of the NRG bus chain. 
The  NRG  controller  is  also  capable  of  performing  internal  operations  to  setup  and  maintain  the 
internal bus 
 

Various  NRG  Controller  variants  are  available  which  facilitate  communication  via  different 
communication  protocols.  These  are  identified  via  the  part  numbers.  The  NRG  controller  with  an 
EtherNet/IP communication interface is the 

NRGC-EIP

.  

 

NRGC-EIP 

Summary of Contents for NRGC

Page 1: ...NRG EtherNet IP User Manual Operating instructions Manuale d istruzioni Betriebsanleitung Manuel d instructions Manual de instrucciones Brugervejledning...

Page 2: ...0 4 2 Adding the NRGC EIP to a project in Studio 5000 Logix Designer V31 12 4 3 Start up Parameters 14 4 4 EtherNet IP factory reset 15 5 Communication 16 5 1 Exclusive Owner Connection Implicit Messa...

Page 3: ...equipment Nor can Carlo Gavazzi assume liability for recommendations that appear or are implied in the following description The information in this document is not considered binding on any product w...

Page 4: ...gislation please note that WEEE cannot be disposed of as municipal waste and such waste must be collected and disposed of separately the public or private waste collection systems defined by local leg...

Page 5: ...are required for an NRG bus chain Description Part number Notes NRG controller NRGC NRGC NRG Controller with Modbus RTU NRGC PN NRG controller with PROFINET NRGC EIP NRG controller with EtherNet IP 1...

Page 6: ...It is not required to physically set the ID for each RG N This can be done through an auto addressing function which occurs automatically on the first start up whereby each RG N on the bus chain will...

Page 7: ...p to 32 NRG solid state relays The NRG controller is the interface to the main controller via the 2xRJ45 shielded communication ports The connection between the NRG controller and the solid state rela...

Page 8: ...elays are required in an application multiple bus chains can be utilised These can be configured in a line or star topology as deemed fit for the application Wiring between EtherNet IP devices should...

Page 9: ...d based on their position on the bus In case of an RG N replacement or any changes to the NRG bus chain the RG Ns have to be readdressed Follow the procedure below Figure 6 to readdress the RG Ns on t...

Page 10: ...onductive and grounded Shielded Cat 5e cables fitted with an outer metallic shell should be used The shell should be connected to the wire screen of the cable Figure 7 Metal din clip on NRG controller...

Page 11: ...Logix Designer V31 1 Open the EDS Hardware Installation Tool from Tools EDS Hardware Installation Tool Press Next 2 Select Register an EDS file s from the Options dialog window and press Next 3 On th...

Page 12: ...e to the below should show up in the next dialog box Press Next 5 Press Next for the following 2 dialog boxes Note an image icon is currently not defined in the eDS file 6 Press the Finish button to c...

Page 13: ...Designer V31 1 Right click on any of the PLC ethernet interfaces and select New Module 2 Select the NRGC EIP device from the Select Module Type dialog window and click the Create button 3 The New Modu...

Page 14: ...each of the two connections Exclusive Owner and Input Only 5 Select the Disable Keying from the Electronic Keying drop down and then click OK 6 Click Yes when the following message window pops up 7 Cl...

Page 15: ...M42GEN RGC1A60CM62GEN RGS1A60CM50KEN RGS1A60CM92KEN RGS1A60CM92GEN for future use RGC1P60CM25KEN RGC1P60CM32KEN RGC1P60CM32GEN RGC1P60CM42GEN RGC1P60CM62GEN RGS1P60CM50KEN RGS1P60CM92KEN RGS1P60CM92GE...

Page 16: ...s reset mode will return as closely as possible to the factory default configuration and then emulate power cycle as closely as possible of the device Apart from the standard reset functionality as sp...

Page 17: ...Ref terminal connection is required for Voltage Apparent Power and Real Power readings Otherwise the readings of these parameters will be 0 Output Data Data Data type Control level 0 100 uint8 In cas...

Page 18: ...3 Voltage out of range alarm Flag Bit 4 Current out of range alarm Flag Bit 5 Frequency out of range alarm Flag Bit 6 Over temperature pre warning alarm Flag Bit 7 Temperature out of range alarm Flag...

Page 19: ...on mode of the device Common services Service code Service Name Class Level Instance Level Description 0x01 Get Attribute All Retrieve all attribute values 0x05 Reset Reset the device 0x4B Flash LEDs...

Page 20: ...4 Size n a Process data size in number of bytes Common services Service code Service Name Class Level Instance Level Description 0x0E Get Attribute Single Retrieve attribute value 0x10 Set Attribute S...

Page 21: ...stance Level Description 0x01 Get Attribute All Retrieve all attribute values 0x0E Get Attribute Single Retrieve attribute value Quality of Service Object Object Class No Object Instance Description 0...

Page 22: ...ess subnet mask gateway address etc 6 Host Name The Host Name attribute contains the device s host name which can be used for informational purposes 8 TTL Value 1 TTL value for EtherNet IP multicast p...

Page 23: ...ommon Services Service code Service Name Class Level Instance Level Description 0x01 Get Attribute All Retrieve all attribute values 0x0E Get Attribute Single Retrieve attribute value 0x10 Set Attribu...

Page 24: ...gy Reading low Energy Reading high SSR ON time A description of each parameter with an indication of the possible values is listed in the table below Parameters Description Values Hold current period...

Page 25: ...tching of alarms is activated 99 factory reset of RG N TEACH voltage reference Holds the reference voltage to be used for the load deviation alarm Value be updated automatically with a TEACH command o...

Page 26: ...erable fault In this case the module status LED flashes red 5 Major unrecoverable fault In this specific scenario the module status LED is steady red Network Status Returned Value Description 0 Not po...

Page 27: ...vely a direct replacement of the A1 A2 i e for existing systems the control algorithm within the PLC can be left relatively untouched and the output is redirected via the communication interface All R...

Page 28: ...firing mode 33 control level Output with Distributed firing mode 50 control level Output with Distributed firing mode 66 control level The advantage of Distributed over Burst is the reduction in ther...

Page 29: ...s that visual flicker is less noticeable than Distributed thus making it suitable for shortwave infrared heater applications AFC has the disadvantage of worse harmonics emissions than Burst and also s...

Page 30: ...onstantly 0 Real Power The real power reading is recorded in W This reading is in steps of 1W and hence a value of 567 would mean 567W This value is updated every half cycle and is a multiplication of...

Page 31: ...forming its power up testing Red NRG Controller has detected a major unrecoverable fault Red Flickering NRG Controller has detected a major recoverable fault OFF NRG Controller is powered off NS Red G...

Page 32: ...hain Diagnose Confirm that the number of RG Ns connected to one NRG Controller is 32 Termination Error Description This alarm is issued at power up if the NRG controller detects that the BUS between t...

Page 33: ...ng and surrounding temperature Load deviation alarm Description This alarm works in conjunction with the TEACH Voltage Reference TEACH Current Reference and TEACH load deviation settings If the values...

Page 34: ...function on the RG N and it is up to the user to decide what to do when this alarm is activated Diagnose Check line frequency and ensure that the over and under frequency limits are set properly Thoug...

Page 35: ...igger the BUS error alarm via the communication system Diagnose Not applicable Internal error Description This alarm is issued when a problem arises within the internal circuit of the RG N In the pres...

Page 36: ...th the communications check it is important to turn it off by pressing again the blue button 2 5 secs otherwise PLC cannot communicate with the NRG bus chain 8 2 Replacing an RG N When an RG N has to...

Page 37: ...REF terminal however this will constitute some limitations as listed below 1 The following readings are not available RMS Voltage Real Power and Apparent Power 2 The TEACH operation cannot be execute...

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