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11

Carolina Cooker®

844-478-4334

Model M64482

June 2020

5.   Assembly and Startup Procedure

Before beginning assembly, read and   

understand the information contained in this 

Owner’s Guide.

  Safety precautions and warnings are provided  

  in this Owner’s Guide and on the appliance. If  

  these hazard warnings are not heeded, bodily 

injury or death could occur to you or to other persons.

5.1   General Assembly Instructions

1.  This appliance is specifically designed to be used 

  with a LP cylinder with a Type 1 cylinder valve and an

  overfilling protection device (OPD).

  a.  A Type 1 valve can be identified by its large 

      external threads. Do not connect to a cylinder that   

      uses any other type of valve connection device.

Note:

 Any LP cylinders used with this appliance must meet 

the standard, as outlined in “3.7 LP (Propane) Gas and LP 

Cylinder Safety” on page 8.

2.  Make sure all the parts have been shipped with 

  the appliance before starting assembly. The 

  shipping  box should contain:

  a.  The base and burner assembly.

  b.  Regulator hose assembly with shutoff valve.

  c.  Air shutter, Spring and Orifice

5.2   Contents

Check the contents of the box to be sure all parts are pres

-

ent prior to assembly. If parts are damaged or missing, call 

800-345-0169.

WARNING

!

!

Contents

Item

Description

M64482

1

Base (frame) with Burner

1

2

Hose Assembly and Regulator with Straight 

Brass Orifice Fitting, Air Shutter, and Spring 

1

3

Heat Shield

1

5.3   Assembly

  1.  Verify the burner is fastened securely to the base

Note:

 The burner comes bolted to the frame but could 

have become loose during shipping.
  2.  Assemble the air shutter, cone shaped spring, 

 

      and brass fitting, as shown.

3

1

1

Summary of Contents for M64482

Page 1: ...Banjo Burner Owner s Guide Read and understand this manual to safely operate and maintain this product M64482 5015287...

Page 2: ...portant and should be read and understood before us ing this appliance these are some of the more important user instructions Failure to comply could result in a fire property damage or personal injur...

Page 3: ...ety 8 3 7 1 LP Cylinder Specifications 8 3 7 2 Transporting and Refilling an LP Cylinder 8 3 7 3 Using an LP Cylinder 8 3 7 4 Storing an LP Cylinder 8 4 Terminology and Appliance Nomenclature 9 4 1 Te...

Page 4: ...k SAFETY 1 General Information Read and Understand Owner s Guide TAKE SAFETY SERIOUSLY Even though the safety instructions and informational text in this Operator s Guide may seem long and tiresome th...

Page 5: ...so include the base and burner 1 5 End of Life Cycle This appliance is designed to prepare food for human consumption When the appliance is no longer capable of performing its designed function destru...

Page 6: ...rs As you assemble use or maintain the appliance you must be alert to potential hazards You should also have the necessary training skills and tools to perform any assembly or maintenance procedures I...

Page 7: ...oholic influence No drug influence No smoking No use by young children Do not operate inside a vehicle such as a food truck Do not operate inside a tent or other temporary structure 2 3 1 Personal Pro...

Page 8: ...appliance or burner Unauthorized modifications may impair its function and safety Personal injury or death can result from unauthorized modifications If the appliance has been altered in any way from...

Page 9: ...tter from cooking liquids Eye Protection Safety goggles are recommended for eye protec tion whenever using hot cooking liquids Stay Clear Clear the area of people especially small chil dren and pets b...

Page 10: ...arranged for vapor withdrawal Note For use with 20 30 or 40 lb cylinders of LP gas only 3 7 2 Transporting and Refilling an LP Cylinder 1 Never transport an LP cylinder inside a car or in the trunk of...

Page 11: ...Combustion The rapid burning of propane gas which produces heat Cooking Liquid Oil grease or water Flash Point The temperature at which oil or grease will catch on fire 4 1 Terminology This table con...

Page 12: ...nd Gas Mixture Control 3a Brass Orifice Fitting 3b Spring 3c Air Shutter 4 Gas Pressure Regulator and Hose Assembly 10 PSI 4a Hose 4b Gas Pressure Regulator Control Valve ON OFF 4c Gas Pressure Regula...

Page 13: ...cylinders used with this appliance must meet the standard as outlined in 3 7 LP Propane Gas and LP Cylinder Safety on page 8 2 Make sure all the parts have been shipped with the appliance before star...

Page 14: ...ly to the LP cylinder This appliance was not designed for and should not be connected to a natural gas supply line 6 Connect the regulator hose assembly to an LP cylinder as described in section 5 4 C...

Page 15: ...hould be in the OFF or closed position 2 Prepare a soapy water solution by combining one part dish washing liquid with three parts water 3 Open the LP cylinder valve with the shut off valve in the clo...

Page 16: ...9 If the burner is hard to light or does not appear to be working correctly check for an internal obstruction If not obstructed replace the burner assembly Obstruction of combustion and ventilation ai...

Page 17: ...6 Cooking Guidelines WARNING 6 1 2 While Cooking Never leave hot cooking liquids unattended Cooking oil or grease can ignite when the temperature reaches the ignition point It will take approximately...

Page 18: ...large food item into the cooking pot b Cover the food item with at least two inches of water while still allowing at least three inches of space between the top of the pot and the water CAUTION WARNI...

Page 19: ...d grade thermometer USDA Recommended Safe Minimum Internal Temperatures Meat Temperature Poultry 165 F Ground meats 160 F Fresh beef lamb or veal 145 F Pork and ham 145 F 10 When cooking is complete a...

Page 20: ...ain it from movement when transporting to prevent tipping or other damage 9 Storage 1 Store the appliance in a dry place 2 Do not store the appliance outside where it would be exposed to the weather 3...

Page 21: ...ficant corrosion or rust damage a The burner is constructed of cast iron and steel and may rust as a result of the extreme heat and splatter from acidic foods b Wire brush the outer surface of the bur...

Page 22: ...erform all touch up maintenance to a cool dry base at ambient weather temperature Do not use aerosol spray paint or other similar aerosols which contain flammable petroleum distillates under pres sure...

Page 23: ...64482 Component Parts Item Parts Material Qty 1 Steel Stand Steel 1 2 Burner Cast Iron 1 3 Shutter Steel 1 4 Spring Steel 1 5 Brass Orifice Connector Brass 1 6 Regulator and hose assembly Steel brass...

Page 24: ...detected a sudden change in pressure limiting the amount of propane Often caused by opening shutoff valve too quickly 1 Close LP cylinder valve 2 Open shutoff valve to allow pressure to escape though...

Page 25: ...23 Carolina Cooker 844 478 4334 Model M64482 June 2020 Notes...

Page 26: ...24 Carolina Cooker 844 478 4334 Model M64482 June 2020 Notes...

Page 27: ......

Page 28: ...er P O Box 799 Garner NC 27529 Orders 800 345 0169 Inquiries 844 478 4334 Web www CarolinaCooker com Direct Distributors Inc 2020 No portion of this material may be reproduced or modified without the...

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