Carpenter MFG 59, Operator'S Manual

Page 1: ...Operator s Manual Model 59 Wire Prefeed Dereeler Production Wire Processing Equipment Website www carpentermfg com Email wire carpentermfg com ...

Page 2: ... 4 Safety Notice 5 Applications and Machine Specifications 6 Section 1 Assembling the Model 59 7 Section 2 Material Setup 12 Loading Material onto the Dereeler Axel Assembly 12 Loading Material into the Model 59 13 Section 3 Machine Setup and Operation 18 Section 4 Maintenance Procedures 19 Feed Belt Change 19 Section 5 Recommended Spare Parts and Optional Accessories 20 Input Roller Guide Assembl...

Page 3: ...ied limits of the machine may sometimes be processed successfully Because there are many variables involved in wire processing we strongly recommend a free material evaluation to be completed at our factory http carpentermfg com wire evaluation A demonstration from a Carpenter representative is also recommended to ensure the ultimate success of your material processing application This operating m...

Page 4: ...d the goods at our warehouse If concealed damage is discovered after unpacking this shipment you must submit a damaged freight claim with the carrier Carpenter Mfg Co Inc cannot submit your claim for you In order for you to collect for concealed damage the carrier must be notified with 5 days of the date you receive this shipment You must leave the damaged items and packing material as is i e retu...

Page 5: ... equipped with a polycarbonate safety guard The safety guard contains a safety interlock switch The machine will not operate unless the safety guard is installed and in the closed position IMPORTANT Do not attempt to defeat the function or purpose of the safety interlock switch Serious injury to the operator s eyes fingers or other body parts may result from attempts to operate this equipment with...

Page 6: ... the Model 59 eliminates the strain of pulling material from heavy spools thus improving the accuracy of your wire processing equipment Machine Specifications Maximum Feed Speed 550 feet per minute 9 16 feet per second Maximum Spool Weight 110 pounds 49 90 kilograms Maximum Spool Diameter 28 711 2mm Maximum Spool Width 14 355 6mm Maximum Material Size 0 437 11 1mm OD round material Drive Motor 1 8...

Page 7: ...d in its own box Remove the stand assembly from the shipping container This box may also contain 1 PN 8019 power input cord the machine dereeler axel assembly and any other purchased spare parts Remove these parts if necessary 2 Carefully remove the Model 59 from its shipping container and place it on a flat surface If the box in Step 1 above did not include the mentioned loose items this box will...

Page 8: ... 1 Mounting Holes for PN 5269 Dereeler Stand Assembly 4 Position the PN 5269 dereeler stand assembly so that the two upper and two lower mounting plate holes line up with the holes on the machine cabinet Using a 3 16 hex wrench reinstall 4 PN 5429 button head screws and 4 PN 7188 washers removed in Step 3 above Refer to Figure 2 below PN 5429 Button Head Screw 4 and PN 7188 Washer 4 PN 5508 Circui...

Page 9: ...the dereeler axel assembly into the PN 5294 dereeler frame axel tube on the top of the PN 5269 dereeler stand assembly Line up the small hole on the dereeler axel assembly with the small hole on the back of the PN 5294 dereeler frame axel tube Lock into place with the PN 5303 locking pin assembly Refer to Figure 3 through Figure 5 below Figure 3 Dereeler Axel Assembly Small Hole for PN 5303 Lockin...

Page 10: ...arpenter Model 59 Wire Prefeed Dereeler Phone 315 682 9176 Fax 315 682 9160 Website www carpentermfg com Email wire carpentermfg com Revised 09 27 2021 Page 10 Figure 4 PN 5294 Dereeler Frame Axel Tube Location PN 5294 Dereeler Frame Axel Tube ...

Page 11: ...m Revised 09 27 2021 Page 11 Figure 5 Dereeler Axel Assembled 6 To allow for safe travel the Model 59 PN 5333 accumulator pulleys are tied together While supporting the bottom set of PN 5333 accumulator pulleys carefully untie the and gently guide the PN 5333 accumulator pulleys down to the lowest position PN 5294 Dereeler Frame Axel Tube Back PN 5303 Locking Pin Assembly ...

Page 12: ... ensuring the material spool opening fits onto the PN 5426 reel side assembly that remains on the dereeler axel assembly 3 Reinstall the outer PN 5398 dereeler shaft collar and PN 5426 reel side assembly removed in Step 1 above Both material spool openings must fit snugly onto the 2 PN 5426 reel side assemblies 4 Refer to Figure 7 below to view a material spool correctly loaded onto the dereeler a...

Page 13: ...e PN 5333 accumulator pulleys 2 Thread the material around the PN 5333 accumulator pulleys Refer to Figure 8 through Figure 10 below for three material routing options a The Model 59 is supplied with 1 PN 5522 1 25 pound pulley weight attached to the lower 4 PN 5333 accumulator pulleys This weight is designed to aid in processing solid conductor rigid multi conductor or large AWG stranded wire Due...

Page 14: ...ire it may be necessary to remove the PN 5522 1 25 pound pulley weight to avoid stretching the wire during the dereeling process To remove the PN 5522 1 25 pound pulley weight loosen the PN 3733 cap screw and remove the PN 5524 weight cap Remove the PN 5522 1 25 pound pulley weight and reinstall the PN 5524 weight cap and PN 3733 cap screw tightening accordingly Figure 8 Option 1 Material Routing ...

Page 15: ...om Email wire carpentermfg com Revised 09 27 2021 Page 15 Figure 9 Option 2 Material Routing for Semi Rigid Wire and Tubing Figure 10 Option 3 Material Routing for Semi Rigid Wire and Tubing 3 After routing the material according to the appropriate option for the application close the upper and lower PN 5549 cams to secure the material in place ...

Page 16: ...oving the PN 5588 Guard Assembly 5 Using the PN 8449 drive adjusting knob shown in Figure 11 above adjust the PN 8447 feed belt pair open wide enough so the material may be placed between each belt 6 Using the PN 8449 drive adjusting knob adjust the PN 8447 feed belt pair closed until both feed belts firmly contact the material 7 Replace the PN 5588 guard assembly removed in Step 4 above When repl...

Page 17: ... Model 59 Wire Prefeed Dereeler Phone 315 682 9176 Fax 315 682 9160 Website www carpentermfg com Email wire carpentermfg com Revised 09 27 2021 Page 17 Figure 12 Reinstalling the PN 5588 Guard Assembly Dowel Pins 2 to Line up with Machine Cabinet Holes ...

Page 18: ...djust belt pressure with the PN 8449 drive adjusting knob The adjustments read MORE and LESS The goal of this adjustment is to achieve enough pressure so the material does not slip Too much pressure will result in premature belt wear 5 The PN 5406 speed control knob is located on the top of the machine cabinet The goal of this adjustment is to achieve an even flow of movement of the lower PN 5333 ...

Page 19: ...eps below to change the PN 8447 feed belt pair Refer to Figure 13 below for a diagram of the feed belt change process 1 Power off the Model 59 and unplug the power cord 2 Using the PN 8449 drive adjusting knob separate the PN 8447 feed belt pair 3 Remove 12 PN 5451 cap screws 12 PN 8525 washers and 8 PN 8514 belt guides 4 Remove the PN 8447 feed belt pair 5 To install a new PN 8447 feed belt pair ...

Page 20: ...ssembly as outlined in Section 1 Assembling the Model 59 use of the optional PN 5266 input roller guide assembly may be necessary If material is pulled from a wire rack or from a floor mount dereeler the PN 5266 input roller guide assembly helps ensure material feeds correctly into the Model 59 Follow the steps below to install the PN 5266 input roller guide assembly onto the PN 5269 dereeler stan...

Page 21: ...lled Prefeed Stop Interface The Model 59 may interface electronically with Carpenter s Model 930 or Model 970 Automatic Cut Strip machines for wire jam overload protection For detailed information on this feature refer to the Model 930 or Model 970 operating instructions or contact Carpenter Mfg Co Inc directly Refer to Figure 15 below to view the Model 59 prefeed stop interface Figure 15 Prefeed ...

Page 22: ...lity When equipment is returned to our factory for repair or replacement the customer is responsible for all freight charges This is a limited warranty and is in lieu of all other representations and expressed and implied warranties including the implied warranties of merchantability and fitness for use Under no circumstances shall Carpenter Mfg Co Inc be liable for any incidental or consequential...