carport KDR Series, Assembling Manual

Page 1: ... than the specified parts or optional parts The foundation should comply with or exceed dimension specifications Allow sufficient curing time for the concrete 4 to 7 days and do not place heavy objects on it or subject it to vibrations during the curing period Be sure to keep the note below to prevent aluminum materials corrode Do not use sea sand for the foundation since it contains salt and may ...

Page 2: ...mension Dimension Position of Post Length Dimension W and Post Standard Position post could be changed as the dimension of 29size 58size Standard type Long type Extra Long type 51size Depth Dimension D Height Dimension H Depth20 24 27 30size ...

Page 3: ...floor please install under below condition １ Thickness of concrete floor is more than 100mm ２ Steel rod and welding wire net are arranged in concrete floor ３ Dimension of projection which prevents floating at 4 rounds is more than 50mm 50mm ４ Distance A from outside edge of base to around concrete floor is more than dimension specifications Notice In case of 100KN m2 endurance strength of ground h...

Page 4: ...size of body post type section Parts ID section Parts ID section Parts ID beam type main frame type U shaped gutter 1 part U shaped gutter 1 part U shaped gutter 1 part U shaped gutter 1 part U shaped gutter 3 parts U shaped gutter 3 parts U shaped gutter 1 part U shaped gutter 3 parts no U shaped gutter beam type main frame type type body size Depth D Length W standard post extra long post long p...

Page 5: ...uantity Parts ID shape content name quantity Parts ID shape post set standard post post set long post post set extra long post post instruction manual instruction manual instruction manual post post beam front frame side frame Right Left each 1 pc end roof retainer roof retainer drilling screw small truss screw small truss screw main frame gutter round gutter beam set length set length set depth s...

Page 6: ...l set parts box parts box Parts Contents content name quantity Parts ID shape content name quantity Parts ID shape gasket rain gutter cap elbow gutter attachment front frame corner cap gutter corner cap fix bracket seal Right Left each 1 pc Right Left each 1 pc Right Left each 2 pcs drain elbow saddle hexagon with washer spring washer drilling screw glue caution label snow label assembling manual ...

Page 7: ...asher spring washer parts box corner parts set corner bracket anchor rod post set post post beam beam beam cap parts box caution label Install Corner Cap Attach the corner cap on the corner bracket corner cap parts box parts box tapping screw corner bracket Installation to Base Hole Insert post into the base hole and fix with support stand not to fall down Check if it is flat and vertical and cast...

Page 8: ...on the post with the attachment And put the caution label inside the post Set the gutter on the fix bracket Installation of Gutter parts box parts box parts box depth set depth set depth set parts box caution label snow label attached caution label drilling screw front frame gutter attachment bracket parts box front frame gutter attachment bracket fix bracket post post gutter gutter small truss sc...

Page 9: ...racket front frame gutter attachment bracket small truss screw small truss screw small truss screw fix bracket beam front frame fin fin seal parts box seal Installation of Gutter in case Post is Moved Installation of Front Frame in case Post is Moved According to the post position puncture the φ4 5 hole on the gutter and screw it Put the seal on the unnecessary hole According to the post position ...

Page 10: ...he mark off lines of top side of all the main frame material A view A view Attach the roof panel cushions on the higher fin side When attaching the roof panel cushion be sure not to be come off roof panel cushion roof panel cushion main frame main frame mark off lines 356 6 end part 718 middle part 718 length set parts box parts box drilling screw parts box parts box parts box drilling screw tight...

Page 11: ...the screw head drilling screw drilling screw drilling screw guide hole beam beam front frame main frame main frame fin side frame gutter post depth set depth set tight rubber Installation of Main Frame in case Post is Moved See the Ushaped gutter of the beam and make the φ5 2 hole on the main frame and screw it on the body picture A In case of installing the main frame other than post standard pos...

Page 12: ...rain gutter cap at the standard post position rain gutter cap installation side rain gutter installation side 10 The length of the round gutter ℓ2 is different according to the post position Cut to the proper length on site type type type Installation of Roof Rafter depth set drilling screw For A part screw using the guide hole For B part see U shaped gutter of the main frame and screw it This fig...

Page 13: ...drilling screw saddle gasket gutter attachment gutter elbow drain elbow C part round gutter Cut the round gutter accordingly length set fig B fig A Installation of Panel Before Installing Panel Check post interval vertical flat and diagonal dimension of roof Regarding M connect type adjust after connected Be sure that sealing of rain gutter part is finished It s difficult to do sealing work of rai...

Page 14: ...ainer it will cause water leakage water will enter from the screw head clearance So install it not to make clearance Insert the end roof retainer into the front frame side and see the U shaped gutter of the side frame and fix from the front frame side Do sealing work at the insert part of the roof retainer end part Insert the roof retainer into the front frame and fix from the front frame side Ins...

Page 15: ...ing the roof panels front frame side front frame side Roof cutting dimension 100mm Roof cutting dimension 100mm Cutting dimension mm Depth Cutting dimension mm Depth D20 is not available Cutting dimension fomula Depth dimension D The below indicates the cutting dimension XA in case that the roof cutting dimension X is 100mm The below indicates the cutting dimension XA in case that the roof cutting...

Page 16: ...imension X is 100mm Decide the cutting dimension XA by the cutting dimension fomula Cutting dimension mm Depth The below indicates the cutting dimension XA in case that the roof cutting dimension X is 100mm Decide the cutting dimension XA by the cutting dimension fomula 3 Roof Rafter Processing 5 End Roof Retainer Processing φ5 5 U shaped gutter φ4 2 U shaped gutter φ5 U shaped gutter 4 Roof Retai...

Page 17: ...tting dimension mm Depth The below indicates the cutting dimension XA in case that the roof cutting dimension X is 100mm Decide the cutting dimension XA by the cutting dimension fomula 6 Roof Panel Cutting Roof cutting dimension 100mm not available front frame side ...

Page 18: ...of the roof Y Cutting of the front frames Cutting of the gutter Cutting of the main frames Cutting of the panels 1 Front Frame Processing Cut the materials as the same length as the cutting length of the roof Y φ3 U shaped gutter Length dimension W Cut Range In case the cutting length is less than I panel pitch Y B less than 650mm In case the cutting length is more than I panel pitch Y 718 n B n n...

Page 19: ...tter 30 cutting on side 2 Gutter Processing Cut the materials as the same length as the cutting length of the roof Y Cutting length of roof panel is as same as B φ3 U shaped gutter 21 cutting on side 3 Main Frame Processing 4 Roof Panel Processing After processing install the body according to the manual of ...

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