1.2.1 Stripping Wire
Any wire stripping that is required shall be done with approved hand strippers. Below are two examples
of approved hand strippers:
Figure 1.1 - Wire Strippers
1.2.2 Crimping
Hand crimp connections shall be made with proper tool. One such example is below.
Figure 1.2 - Hand Crimper
1.2.3 Heat Shrink
Glue lined heat shrink tubing shall always be carefully applied. Heat shall be added slowly as
excessive temperatures can cause damage to low melting point insulation
Check by visual inspection to make sure that there are glue rings presented all the way around
both ends of the heat shrink tube as the indication of good seals.
Splitting of heat shrink tubing due to over-temperature or over-shrinking is not allowable.
Charring of the heat shrink tubing is also not allowable.
Heat shrink tubing shall not be used in areas where there is vibration as it results in some loss
of flexibility of the harness.
1.3 Schematics
The eSolutions wiring schematic and installation diagrams can be found in
Section 3
1.2 Tools
The following tools are required for units that need bracket and harness mounting holes drilled into the frame:
• Right Angle Drill
• Drill bit: 0.397" (size X) for Rivnut holes
• Drill bit: 0.266" (size H) for push-in wire tie holes
• Rivnut installation tool
• Red glyptol varnish (07-00479-00). Used to protect the battery charger or alternator connection required
for units without the 1RP plug.
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