Carrier TRANSICOLD VECTOR 8100 Operation & Service Manual Download

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62-11785

PARAGRAPH NUMBER

Page

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1

1.1

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1

1.2

SPECIFIC WARNING, CAUTION, AND NOTICE STATEMENTS . . . . . . . . . . . . . . . . . . . . . . . . 1–2

1.3

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–6

UNIT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1

2.1

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1

2.2

GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1

2.3

CONDENSING SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–5

2.3.1

Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–5

2.3.2

Compressor Switches, Transducers and Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–5

2.3.3

Liquid Injection Solenoid Valve (LIV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–5

2.3.4

Condenser Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–5

2.3.5

Economizer Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–5

2.3.6

Economizer Transducer and Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–6

2.3.7

Ambient Air Temperature Sensor (AAT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–6

2.3.8

Compressor Suction Modulation Valve (CSMV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–6

2.3.9

Filter-Drier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–6

2.3.10 Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–6

2.4

EVAPORATOR SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–6

2.4.1

Evaporator Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–6

2.4.2

Evaporator Expansion Valve (EVXV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–6

2.4.3

Evaporator Switches, Transducers and Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–7

2.5

SYSTEM OPERATING CONTROLS AND COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–7

2.5.1

Multiple Languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–7

2.5.2

Automatic Start-Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–7

2.5.3

Special Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–8

2.5.4

Component Description And Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–8

2.6

OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–12

2.6.1

Light Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–12

2.6.2

Remote Switch(es) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–12

2.6.3

Remote Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–12

2.6.4

Remote Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–13

2.7

COMPRESSOR DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–13

2.8

REFRIGERATION SYSTEM DATA

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–13

2.9

ELECTRICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–13

2.10

COMPONENT RESISTANCE & CURRENT DRAW DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–15

2.11

SAFETY DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–15

2.12

REFRIGERATION CIRCUIT DURING COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–15

2.13

HEAT AND DEFROST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–16

Summary of Contents for VECTOR 8100

Page 1: ...Cold Storage Refrigeration EVXV EVAPORATOR EVOT EVOP MM DISTRIBUTOR OPERATION SERVICE MANUAL For The VECTOR 8100 Cold Storage Refrigeration Units 62 11785 Rev B TM ...

Page 2: ......

Page 3: ...OPERATION SERVICE MANUAL For The VECTOR 8100 Cold Storage Refrigeration Units Carrier Corporation 2017 Printed in U S A June 2017 ...

Page 4: ......

Page 5: ... 10 Receiver 2 6 2 4 EVAPORATOR SECTION 2 6 2 4 1 Evaporator Coil 2 6 2 4 2 Evaporator Expansion Valve EVXV 2 6 2 4 3 Evaporator Switches Transducers and Sensors 2 7 2 5 SYSTEM OPERATING CONTROLS AND COMPONENTS 2 7 2 5 1 Multiple Languages 2 7 2 5 2 Automatic Start Stop 2 7 2 5 3 Special Features 2 8 2 5 4 Component Description And Location 2 8 2 6 OPTIONS 2 12 2 6 1 Light Bar 2 12 2 6 2 Remote Sw...

Page 6: ...17 FUNCTIONAL PARAMETERS 3 23 3 18 STOPPING UNIT 3 26 3 19 OPTION DATATRAK 3 27 3 20 EMERGENCY BYPASS MODE 3 28 3 21 REMOTE PANEL 3 29 TEMPERATURE CONTROL 4 1 4 1 INTRODUCTION 4 1 4 2 SEQUENCE OF OPERATION ELECTRICAL 4 1 4 3 OPERATION 4 2 4 3 1 Soft Start Bump Start 4 2 4 3 2 Start Up 4 2 4 4 START STOP OPERATION 4 2 4 4 1 Start Stop Configuration 4 3 4 4 2 Stop Parameters 4 3 4 4 3 Re Start Param...

Page 7: ...iguration Files 5 15 5 4 TRU TECH TRU VIEW 5 16 5 4 1 TRU Tech 5 16 5 4 2 TRU View 5 16 5 4 3 Connecting Computer and APX Control System 5 16 5 5 MAIN MICROPROCESSOR REPLACEMENT SETUP 5 17 5 5 1 Pre Replacement Steps 5 18 5 5 2 Main Microprocessor Module Replacement 5 18 5 5 3 Main Microprocessor Setup 5 19 5 5 4 Configurations Using Display Mounted Keys 5 20 5 5 5 Functional Parameters Via Displa...

Page 8: ...K STARTUP BUZZER 7 29 00094 CHECK COMP CONTACTOR 1 7 30 00095 CHECK CDCON1 COIL 7 30 00098 CHECK HIGH TEMP THERMOSTAT 7 31 00100 OVERLOAD GROUND FAULT 7 32 00109 CHECK 1EVCON COIL 7 33 00114 CHECK LIV CIRCUIT 7 33 00121 CHECK AMBIENT AIR SENSOR 7 34 00122 CHECK RETURN AIR SENSOR 7 34 00123 CHECK SUPPLY AIR SENSOR 7 35 00124 CHECK DEFROST TERM 1 SENSOR 7 36 00125 CHECK COMP DISCHARGE SENSOR 7 37 00...

Page 9: ...ERROR 7 59 00245 CANNOT SAVE SETTING 7 60 00246 EEPROM WRITE FAILURE 7 60 00248 CONFIG MODE HP2 ERROR 7 61 00255 MICROPROCESSOR ERROR 7 62 02000 UPDATE SOFTWARE 7 62 02001 REAR PANEL SHUTDOWN 7 62 02002 LOW DISCHARGE SUPERHEAT 7 63 02003 DISPLAY MODULE ERROR 7 64 04002 HIGH ECONOMIZER SUPERHEAT 7 65 04004 NO SETPOINT CHANGE 7 65 05005 BAD F9 FUSE 7 66 05006 POWER ENABLE RELAY FUSE ALARM 7 66 05007...

Page 10: ...CRO TO STP1 7 87 25101 OVER CURRENT STP1 7 87 25102 CHECK INPUT VOLTAGE STP1 7 88 25200 NO COMM FROM MICRO TO STP2 7 88 25201 OVER CURRENT STP2 7 89 25202 CHECK INPUT VOLTAGE STP2 7 89 27200 NO COMM FROM MICRO TO OPTIONAL COMM MODULE 7 89 28002 NO COMM FROM DOOR SWITCH 7 90 28003 INVALID DOOR SWITCH 7 90 28004 INVALID REMS1 7 90 28005 INVALID REMS2 7 90 SERVICE 8 1 8 1 SECTION LAYOUT 8 1 8 2 SCHED...

Page 11: ...harger BTYC 8 36 8 8 13 Compressor Discharge Temperature Sensor 8 36 8 8 14 Temperature Sensor Checkout 8 37 UNIT TROUBLESHOOTING 9 1 9 1 BATTERY CHARGER 9 1 9 2 REFRIGERATION TEMPERATURE CONTROL 9 1 9 2 1 Unit Will Not Cool 9 1 9 2 2 Unit Runs But Has Insufficient Cooling 9 1 9 2 3 Unit Operates Long Or Continuously In Cooling 9 2 9 2 4 Unit Will Not Terminate Cooling 9 2 9 2 5 Unit Will Not Heat...

Page 12: ...62 11785 viii ...

Page 13: ...gure 5 6 PC Mode 5 10 Figure 5 7 Downloading Data Files 5 12 Figure 5 8 Installing Software 5 13 Figure 5 9 Transferring Configuration Files 5 15 Figure 5 10 TRU Tech TRU View Connection 5 17 Figure 8 1 Grille Insert Removal And Door Latch Maintenance 8 3 Figure 8 2 Surround Removal 8 3 Figure 8 3 Door Latch Cable Removal 8 4 Figure 8 4 Refrigerant System Service 8 5 Figure 8 5 Compressor Kit 8 13...

Page 14: ...to Ground Plate 8 31 Figure 8 21 Light Bar Connections 8 32 Figure 8 22 Overload Ground Fault Connections 8 32 Figure 8 23 Evaporator Blower Assembly 8 34 Figure 8 24 Condenser Fan Assembly 8 35 Figure 8 25 Compressor Discharge Temperature Sensor 8 36 ...

Page 15: ...essageCenter MESSAGES 6 1 Table 8 1 Maintenance Schedule 8 2 Table 8 2 Expansion Valve Connections 8 22 Table 8 3 Sensor Resistance 8 37 Table 8 4 Sensor Resistance CDTS 8 38 Table 8 5 Temperature Pressure Chart 8 39 Table 8 6 Compressor Discharge Pressure Transducer Pressure Voltage 8 40 Table 8 7 Compressor Suction Pressure Transducer Pressure Voltage 8 40 Table 8 8 Current Sensor Millivolt Outp...

Page 16: ...62 11640 12 ...

Page 17: ...62 11785 SECTION 1 SAFETY PARAGRAPH NUMBER Page 1 1 SAFETY PRECAUTIONS 1 1 1 2 SPECIFIC WARNING CAUTION AND NOTICE STATEMENTS 1 2 1 3 SAFETY DECALS 1 6 ...

Page 18: ...62 11785 ...

Page 19: ...Care should be taken when inserting extracting connectors and components to avoid exerting excessive stress on the board which could fracture small components nearby resulting in future failure of circuit NOTICE Under no circumstances should a technician electrically probe the modules at any point other than the connector terminals where the harness attaches Module components operate at different ...

Page 20: ...inst potential hazard or unsafe practices which could result in minor personal injury NOTICE NOTICE warns against potential product or property damage The following statements are specifically applicable to this refrigeration unit and appear elsewhere in this manual These recommended precautions must be understood and applied during operation and maintenance of the equipment covered herein WARNING...

Page 21: ...ical practices must be used when working around and with high voltage circuits WARNING Only a refrigerant cylinder that has previously been used with R404A should be connected to this refrigeration unit WARNING Never use air or gases containing oxygen for leak testing or operating refrigerant compressors Pressurized mixtures of air or gases containing oxygen can lead to explosion WARNING Disconnec...

Page 22: ... Manufacturer s Association NEMA rules and test equipment manufacturers instructions NOTICE Electronic modules MUST be handled with care to prevent accidental damage or degradation from electrostatic discharge ESD contamination or abuse Before touching a module touch your body and or conductive tool being used to the frame to discharge ESD safely All electronics should be handled carefully and onl...

Page 23: ...mpressor achieves low suction pressure very quickly Do not use the compressor to evacuate the system below 0 psig Never operate the compressor with the suction or discharge service valves closed front seated Internal damage will result from operating the compressor in a deep vacuum NOTICE Do not vapor charge R404A Only liquid charging through the liquid line service valve is acceptable NOTICE Do n...

Page 24: ...62 11785 1 6 1 3 SAFETY DECALS ...

Page 25: ...1 7 62 11785 ...

Page 26: ...62 11785 1 8 ...

Page 27: ...1 9 62 11785 ...

Page 28: ...62 11785 1 10 ...

Page 29: ...2 4 2 Evaporator Expansion Valve EVXV 2 6 2 4 3 Evaporator Switches Transducers and Sensors 2 7 2 5 SYSTEM OPERATING CONTROLS AND COMPONENTS 2 7 2 5 1 Multiple Languages 2 7 2 5 2 Automatic Start Stop 2 7 2 5 3 Special Features 2 8 2 5 4 Component Description And Location 2 8 2 6 OPTIONS 2 12 2 6 1 Light Bar 2 12 2 6 2 Remote Switch es 2 12 2 6 3 Remote Temperature Sensor 2 12 2 6 4 Remote Panel 2...

Page 30: ...62 11785 ...

Page 31: ...ain cargo temperatures within very close limits Electrical power is supplied to the unit from an external source at the power supply receptacle PSR The control system includes a manual switch control modules fuses and associated wiring High voltage contactors fuses and the contactor control boards are located in the control box Contactors for electric power are located in the standby box see Figur...

Page 32: ...essor Discharge Service Valve 11 High Pressure Switch HPS Located in service valve 12 Compressor Discharge Pressure Transducer CDP Located in discharge line 13 Compressor Suction Temperature Sensor CST 14 Economizer Outlet Temperature Sensor ECOT 15 Compressor Suction Modulation Valve CSMV 16 Liquid Injection Valve LIV 17 Economizer Expansion Valve ECXV 18 Economizer Outlet pressure Transducer ECO...

Page 33: ...Air Switch Tubing Red 9 Defrost Termination Temperature Sensor 1DTT 10 High Pressure Air Switch Fitting 11 Return Air Temperature Sensor 2 RAT2 located behind bracket if equipped 12 Drain Pan Heater HTR1 13 Defrost Heaters HTR1 2 14 Return Air Temperature Sensor 1RAT 15 EVXV Inlet Strainer Location 16 Evaporator Outlet Pressure Transducer EVOP and Evaporator Outlet Temperature Sensor EVOT 17 Evapo...

Page 34: ...Fuse F37 Fan Motor Power 12A 11 Fuse F36 Fan Motor Power 12A 12 Contactor Control Board 2 2CCB 13 AC Current Sensor CT 1 2 3 14 Compressor Contactor CCON 15 High Voltage Transformer HVT 16 Ground Plate PE 17 Power Supply Contactor 2 PSCON2 18 Power Supply Contactor PSCON 19 Overload Ground Fault OGF 20 Contactor Control Board 1 1CCB 21 Fuse F35 Battery Charger Power 5A 22 Fuse F34 Battery Charger ...

Page 35: ...in the DataLink data recorder and used to control the refrigeration system It is located on the compressor head e Compressor Suction Temperature Sensor CST The CST is a thermistor type sensor that provides a signal to the control system equivalent to the temperature of the gas entering the compressor suction service valve The reading is displayed recorded in the DataLink data recorder and used to ...

Page 36: ...o the liquid line The receiver is provided with two bulls eye sight glasses for the observation of liquid level moisture content and a fusible plug 2 4 EVAPORATOR SECTION The evaporator See Figure 2 2 fits into a rectangular opening in the upper portion of the front wall of the refrigerated compartment When the unit is installed the evaporator section is located inside the compartment and the cond...

Page 37: ...n of defrost e Return Air Temperature Sensor 1RAT The 1RAT is a thermistor type temperature control probe which provides the control system with information on the temperature of the air entering the evaporator section The reading is displayed recorded in the DataLink data recorder and used to control the refrigeration system It is located on a bracket behind the center of the return air grille f ...

Page 38: ...system is an automotive style decentralized modular system with CAN bus Controlled Area Network connectivity Hardware associated with the system includes power control module PCM Figure 2 4 main microprocessor module MM stepper valve module SVM standby and control boxes Figure 2 3 control box mounted overload ground fault module OGF Figure 2 3 control box mounted contactor control boards CCB1 CCB2...

Page 39: ... 5 Buzzer B 6 Fuse F7 80 amp Main Power 7 Battery Positive Connection T1 8 Battery Negative Connection T2 9 Battery Charger Output Connection T3 10 Fuse F12 5 amp Satellite Communications Power 11 Fuse F11 5 amp Light Bar Power 12 Fuse F10 20 amp Main Microprocessor Module Component Actuation Power 13 Fuse F9 5 amp Contactor Control Board Component Actuation Power F9 F5 F1 F3 F10 K1 F12 F11 12 13 ...

Page 40: ...nternal failure or loss of software e Contactor Control Boards The contactor control boards 1CCB 2CCB see Figure 2 3 are slave boards that contain the necessary software to control the contactors in accordance with the unit model programmed into the main microprocessor The boards communicate with the control system through the CAN network f AC Current Sensor The current sensor CT1 CT2 CT3 Item 13 ...

Page 41: ...th tenths of a degree The temperature description will be followed by a letter indicating the information is in degrees Fahrenheit F or degrees Centigrade C Message Center Messages generated by the control system are displayed in the MessageCenter Details of the messages are described in Section 6 START RUN OFF Switch SROS When placed in the START RUN position this switch provides power to start t...

Page 42: ...tches DS REMS1 REMS2 directly to the control system through the REM connector to the SVM Two types of switches may be used 1 A switch with contacts that are open when the switch is activated 2 A switch with contacts that are closed when the switch is activated Three Configurations are available for each switch 1 Activate an alarm only while the switch is activated 2 Activate an alarm and shut the ...

Page 43: ...er 18 10151 00 Type Hermetic Scroll Displacement 8 81 Cubic Inches Per Revolution Weight 88 5 lbs 40 14 kg Dry Oil Charge 60 ounces 1 77 liters Service Replacement Approved Compressor Oil Uniqema Emkarate RL 32 3MAF Carrier P N 46 00025 04 Unit Specification Defrost Air Switch DAS Initiates Defrost 1 40 07 inch 35 1 8 mm Defrost Timer 1 5h 3h 6h or 12 hours Evaporator High Temperature Switch Opens...

Page 44: ... amps 460 VAC 60 Hz Horsepower 1 35 hp 1007 watts 60 Hz Speed 3500 rpm 60 Hz Voltage and Frequency 310 to 660 VAC 45 to 65 Hz Bearing Lubrication Factory lubricated additional grease not required Rotation Clockwise when viewed from shaft end Resistance 7 to 8 ohms Battery Charger Input 360 to 460 VAC Three Phase Output amps 40A Maximum Output voltage 14 8 VDC 77 F 25 C OGF Module Trips On High Cur...

Page 45: ...tion to economized mode 2 12 1 Standard Mode In standard mode see Figure 2 8 the compressor raises the pressure and the temperature of the refrigerant and forces it into the condenser channels The condenser fans circulate surrounding air over the outside of the condenser The channels have fins designed to improve the transfer of heat from the refrigerant gas to the air This removal of heat causes ...

Page 46: ...ator expansion valve Overall efficiency is increased because the gas leaving the economizer enters the compressor at a higher pressure therefore requiring less energy to compress it to the required condensing conditions There are two levels of economized mode full economized mode and limited economized mode Limited economized mode is entered when the control system requests higher capacity than st...

Page 47: ...andard Mode Evaporator Condensor Reciever Subcooler Liquid Line Service Valve Filter Drier Economizer ECOP ECOT ECXV LIV N C Compressor Economizer Connection CSMV Compressor Discharge Service Valve CST Fusible Plug EVOT EVOP Distributor EVXV MM CDP MM ...

Page 48: ...nomized Mode Evaporator Condensor Reciever Subcooler Liquid Line Service Valve Filter Drier Economizer ECOP ECOT ECXV LIV N C Compressor Economizer Connection CSMV Compressor Discharge Service Valve CST Fusible Plug EVOT EVOP Distributor EVXV MM CDP MM ...

Page 49: ...3 10 DATA RECORDER 3 13 3 10 1 APX Control System Information 3 13 3 10 2 Data Recording 3 13 3 10 3 Data Downloading 3 14 3 10 4 DataLink Data Recorder Power Up 3 14 3 11 MANUAL DEFROST 3 16 3 12 LANGUAGE SELECTION 3 17 3 13 ADVANCED USER 3 18 3 14 UNIT DATA 3 19 3 15 VIEW ACTIVE ALARMS 3 21 3 16 VIEW HOUR METERS 3 22 3 17 FUNCTIONAL PARAMETERS 3 23 3 18 STOPPING UNIT 3 26 3 19 OPTION DATATRAK 3 ...

Page 50: ...62 11785 ...

Page 51: ...ection servicing All unit inspection servicing by properly trained personnel only Figure 3 1 Display Module 1 Display Screen 2 MENU key 3 DEFROST key 4 START STOP CONTINUOUS Key 5 Alarm LED 6 Alarm Key 7 Arrow Keys 8 Select Key 9 START RUN OFF Switch 10 Soft Keys 11 USB Interface Port 4 3 2 11 10 11 7 8 6 5 1 START STOP ELECTRIC COOL BOX TEMPERATURE o F SETPOINT o F STATUS OK 34 3 34 ...

Page 52: ...s displayed in the status bar Up to 5 items may be displayed at one time Press the key to view additional items or the key to scroll back up the list END OF LIST will be displayed after the last item in the list START STOP ELECTRIC COOL BOX TEMPERATURE o F SETPOINT o F STATUS OK 34 3 34 START STOP ELECTRIC COOL Viewing Menu Soft Key INTELLISET PRETRIP HOUR METER UNIT DATA Selections Press Menu Key...

Page 53: ...ll clear if power is restored 3 If there is an alarm present the alarm message will be displayed in the MessageCenter and the alarm LED will flash for 5 seconds If one or more shutdown alarms are present the alarm s must be cleared before the unit will start 4 Once the unit is operating observe the MessageCenter If the word ACTIVE or MODIFIED is displayed at the right the unit is equipped with Int...

Page 54: ...ct Mode 1 With the system powered up START RUN OFF switch in the START RUN position press the MENU key until INSPECT MODE is displayed 2 Press the INSPECT MODE soft key the unit will shut down While the unit is in Inspect Mode the ALARM light will flash and the display will indicate that unit operation including temperature control has been disabled Exit Inspect Mode 3 While the unit is in Inspect...

Page 55: ...nnot be changed In the case of the load of cheese the range of setpoints may be locked leaving the operator the ability to change the setpoint within the locked range When a load of apples is going to be picked up the operator simply selects APPLES from the IntelliSet menu for cheese CHEESE is selected for ice cream ICE CREAM is selected With each selection the APX Control System automatically re ...

Page 56: ...r example in the provided illus tration there are seven IntelliSets available and the second IntelliSet is highlighted 4 Press the or key to scroll through the list of available IntelliSets To change to another IntelliSet high light the desired IntelliSet and press the key The highlighted IntelliSet will become active and an INTEL LISET CHANGED message will display 5 Press the EXIT soft key to ret...

Page 57: ...rip Once Pretrip is started If the unit is running the control system will shut the unit down for the initial tests then start it again as it proceeds through the tests NOTE Before completing Pretrip the control system looks at the status of alarms and if certain alarms are active Pretrip will display FAILED indicating that the unit is not ready to be sent out for a load but that the alarm list sh...

Page 58: ...the testing The PASS message will display until a key is pressed The Pretrip test FAIL results message will display until the alarms are cleared TIP To end Pretrip at any time press the STOP PRETRIP soft key 7 Press the VIEW ALARMS key to move to the Alarm Screen refer to Section 3 15 and review any alarms activated during the test 8 The TEST RESULTS soft key may be pressed at any time during Pret...

Page 59: ...actors will be energized and the motors checked for proper current draw Alarm P00190 CHECK CONDENSER FAN MOTOR or P11000 CHECK CONDENSER FAN MOTOR 2 will be activated if a condenser fan motor is not drawing amperage in the expected range Test 10 Check Suction Modulation Valve CSMV This test is run to ensure that the CSMV is opening and closing properly If suction pressure doesn t change as expecte...

Page 60: ...inimum and or maximum setpoint other than the default values listed above MAX SETPOINT HAS BEEN REACHED or MIN SETPOINT HAS BEEN REACHED will display in the MessageCenter when either of these conditions is reached Setpoint may be changed any time the START RUN OFF switch is in the START RUN position or when the unit is in PC Mode EXCEPT when Viewing the Alarm List Data List or Functional Parameter...

Page 61: ...fficient temperature control system and to initiate a restart sequence after certain conditions are met The control system may be configured with Start Stop operation tied to setpoint ranges for either frozen or perish able loads The Start Stop Continuous key is locked out if START STOP LOCKED displays in the MessageCenter when the key is pressed and the unit is in Start Stop Operation or CONTINUO...

Page 62: ... operation tied to setpoint ranges for either frozen or perish able loads The START STOP CONTINUOUS key is locked out if CONTINUOUS LOCKED displays in the Mes sageCenter when the key is pressed and the unit is in Continuous Operation or START STOP LOCKED displays in the MessageCenter when the key is pressed and the unit is in Start Stop Operation Refer to Section 5 2 3 for more information on Conf...

Page 63: ...10 2 Data Recording The DataLink data recorder data comes from four general categories of information 1 APX Control System Information as described in the preceding Section 3 10 3 2 Sensor Data This information is recorded at pre determined intervals as a snapshot of the sensor at the time of the recording or an averaged reading of the sensor readings since the last recording based on 1 minute inc...

Page 64: ...switch is placed in the OFF position The factory setting is to record the additional 8 hours so the temperatures will be recorded during the unloading or other times when it may be necessary to turn the unit off Refer to Section 5 2 3 1 With the system powered up START RUN OFF switch in the START RUN position or in PC Mode press the MENU key until DATA RECORDER is displayed 2 Press the DATA RECORD...

Page 65: ...u PRINT TO SCREEN PRINT TO SCREEN displays a graphical representation of the recorded data To display the data with PRINT TO SCREEN highlighted press the Key NOTE If Configured to do so the System will prompt for entry of the data protect PIN code refer to PROTECT DATA WITH PIN Table 5 1 Once the graphical display is presented press the or keys to move through the recorded data day by day The data...

Page 66: ... the supply air temperature sensor 1SAT is below 45 F 7 2 C OR The unit is in PC Mode OR The unit is in Pretrip OR There is an active shutdown Alarm Defrost may also be initiated automatically at preset intervals by the system defrost timer or by the defrost air switch The Defrost Mode terminates when the defrost termination temperature 1DTT rises higher than 55 F 12 8 C Should the defrost cycle n...

Page 67: ...screen 3 The language screen will display with a 10 second timeout Press the or key to scroll through the avail able selections 4 With the desired language highlighted press the key The highlighted language will become active and LANGUAGE CHANGED will be displayed START STOP ELECTRIC COOL Viewing Menu Soft Key LANGUAGE DATA EXIT Selections Press Menu Key to Scroll RECORDER 2 1 LANGUAGE ENGLISH BAC...

Page 68: ...ys simultaneously NOTE The system will not respond 2 Then press the Key within 5 seconds The operator message panel will display the acknowledgment message 3 The Advanced User menus will be available for 60 minutes or until the START RUN OFF switch is placed in the OFF position 4 The system can be toggled between Driver Mode and Advanced User Mode by pressing and then releasing the two outside sof...

Page 69: ...CREEN soft key The screen will highlight white lettering on a black background to indicate it is locked and the soft key will change to UNLOCK SCREEN 7 Press the UNLOCK SCREEN soft key to unlock the screen or press the or key to unlock the screen and scroll through the sub menu data selections Press the BACK key to return to the sub menu selection screen or the EXIT key to return to the default sc...

Page 70: ...evaporator EVAPORATOR OUTLET TEMP Refrigerant temperature leaving the evaporator ECONO PRESSURE Refrigerant pressure leaving the economizer ECONO TEMPERATURE Refrigerant temperature leaving the economizer SUCTION MOD VALVE open of CSMV EXPANSION VALVE open of EVXV ECONO EXPANSION VALVE open of ECXV SYSTEM INFORMATION DATE TIME This is the current Date and Time that the system is using This may be ...

Page 71: ...splayed 3 Press the or key to scroll through the list of alarms 4 To clear the alarms press the CLEAR ALARMS soft key The LCD Display will provide an ACTIVE ALARMS CLEARED message to confirm the alarms have cleared 5 If there are no active alarms the LCD Display will provide a NO ACTIVE ALARMS message and then return to the default display after 5 seconds Alarms are stored in the Alarm List in the...

Page 72: ...the HOUR METER soft key to display the hour meters screen 3 The hour meter screen will display with a 15 second timeout START STOP ELECTRIC COOL Viewing Menu Soft Key INTELLISET PRETRIP HOUR METER UNIT DATA Selections Press Menu Key to Scroll 2 1 STANDARD HOUR METERS 2 OF 3 STANDBY HOURS BACK EXIT 438 HOURS SWITCH ON HOURS 1400 HOURS TOTAL RUN HOURS 1488 HOURS LOCK SCREEN END OF LIST ...

Page 73: ...ON PARAMETER SELECTIONS DESCRIPTION NOTES 1 Selections in BOLD are the default settings 2 Any Function displayed with an asterisk has been locked using the TRU Tech program and cannot be changed using the display mounted keys ECONOMY SETTINGS Fuel Saver ECO MODE NO YES NO 1 Maximum Capacity When in Continuous Operation control for maximum temperature protection YES 0 Fuel Saver When in Continuous ...

Page 74: ...e temperature may drift before it is considered Out Of Range and the configured alarm or alarm and shutdown ac tion will be activated Refer to Alarm 00053 for more informa tion PERISH SENSITIVE PRODUCT ON OFF OFF Supply air temperature will be limited to the colder tem perature of 32 F 0 C or set point less the SUPPLY AIR LIMIT CONFIGURATION VALUE ON Supply air temperature will be limited to set p...

Page 75: ...ation This offset is the number of degrees below setpoint that the unit will run before cycling off This will allow for a lower average compartment temperature when considering temperature rises during off cycles OVERRIDES OVERRIDE DOOR SWITCH SHUTDOWN DS AND OVERRIDE REMOTE SWITCH 1 SHUT DOWN REMS1 AND OVERRIDE REMOTE SWITCH 2 SHUT DOWN REMS2 NO YES If the switches are all configured Switch Not I...

Page 76: ... will turn off NOTE The system will close the compressor suction modulation valve CSMV and evaporator expansion valve EVXV to 0 open before turning off NOTE Due to internal processing turning the START RUN OFF switch OFF then back to the START RUN position will result in a 4 to 50 second delay between the display going off and coming back on again START STOP ELECTRIC COOL BOX TEMPERATURE o F SETPO...

Page 77: ...rak is factory installed DataTrak installation can be confirmed by scrolling through the Advanced User Unit Data refer to Section 3 14 DataTrak will be listed under the Installed Options heading The control system must be configured for the provider that will be connecting to it refer to Section 5 2 3 The Satellite Com Configuration can be set for Qualcomm or Other If the provider is Qualcomm and ...

Page 78: ...hutdown state due to the display module alarm press the MENU key until Bypass MODE is displayed 2 Press the Bypass MODE soft key the unit will resume operation until Emergency Bypass Mode is disabled or after 24 hours of unit operation in Emergency Bypass Mode Exit Emergency Bypass Mode 3 Press the MENU key until the EXIT Bypass soft key is displayed 4 Press the EXIT Bypass soft key the unit will ...

Page 79: ... same locations as the main APX display module 1 MENU key 2 DEFROST key 3 START STOP CONTINUOUS Key 4 Alarm LED 5 Alarm Key 6 Select Key 7 Arrow Keys 8 Soft Keys 9 Display The Remote Panel can be used to Turn the unit On Off Check compartment temperatures Check and change setpoints Initiate manual defrost Check mode of operation Initiate Pre trip The Remote Panel cannot be used to Enter Advance Us...

Page 80: ...he SROS switch is in the OFF position In order to prevent a constant drain on the battery the remote panel illuminates when the SROS switch is turned on but the remote panel turns off after 30 minutes of inactivity To turn the remote panel back on simply press any button on the remote panel The panel will turn off again after 30 minutes of inactivity 1 On the remote panel press and release the MEN...

Page 81: ...4 6 1 Perishable And Frozen Setpoint Ranges 4 5 4 6 2 Temperature Determination 4 5 4 6 3 Cool Heat Null Mode Switching Logic 4 6 4 6 4 Cool Mode 4 6 4 6 5 Heat Mode 4 7 4 6 6 Null Mode 4 7 4 7 DEFROST 4 7 4 7 1 Defrost Initiation 4 7 4 7 2 Defrost Modes 4 8 4 7 3 Defrost Termination 4 8 4 8 USER SELECTED OVERRIDE OPERATION 4 9 4 8 1 Supply Air Limit Control 4 9 4 8 2 Temperature Range Lock 1 2 4 ...

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Page 83: ...gh connectors HVB7 C HVB1 C to the first contactor control board at terminal 1CCB 05 and to the second contactor control board from 1CCB 06 to terminal 2CCB 06 The connectivity continues from 2CCB 05 and through terminals HVB1 H and HVB7 H to SP 13 From SP 13 the connectivity continues to the stepper valve module at 1SVM 5 and to the dis play module from 1SVM 2 to DM 2 The LO CAN connectivity is e...

Page 84: ...Start the control system will de energize the liquid injection valve LIV economizer expansion valve ECSV and energize the buzzer for five seconds Then the compressor will operate for one second on followed by nine seconds off The on off sequence may repeat up to four additional times Following Soft Start the compressor will transition to steady state operation and the evaporator fans will start If...

Page 85: ... from the Perishable settings will be the ones that will be used 4 4 2 Stop Parameters Whenever the unit starts in Start Stop Operation it will remain in the Start Stop ON cycle until all of the following criteria have been satisfied 1 Unit has run for the selected Minimum Run Time The MINIMUM RUN TIME is selected in the control system Functional Parameters The purpose of this is to force the unit...

Page 86: ...top OFF Cycle restart will be initiated when one of the following conditions occurs NOTE In Start Stop Operation when the setpoint is in the frozen range refer to Section 4 6 1 the unit will not restart when temperature is below setpoint except as indicated in the following 1 Battery voltage falls below selected Configuration value The control system will monitor battery voltage The value may be s...

Page 87: ...temperature control will be in the Pulldown or Pull Up Mode 4 5 CONTINUOUS OPERATION In Continuous Operation the unit will not shutdown except in response to a shutdown alarm Temperature control in the compartment will operate under Pulldown Pull Up Cooling Heating and Null Continuous Operation is normally used for fresh produce and other sensitive product loads The Start Stop Contin uous key is p...

Page 88: ...when one of the following occurs In Start Stop and the compartment Temperature Stop Parameter has been satisfied while one or more of the other Stop Parameters has not In Continuous Operation perishable and temperature is in required range This range is calculated when Supply Temperature ST is equal to or less than Return Temperature RT The calculation is Off Value ST RT 2 When the Control Tempera...

Page 89: ...tem initiation is based on coil condition or expiration of the defrost timer a Defrost based on coil condition Defrost based on coil condition will be initiated when blockage is sufficient to cause an air pressure differential across the coil great enough to close the contacts of the defrost air switch DAS OR The control system has calculated there is a loss of heat transfer due to ice on the coil...

Page 90: ...ion is set to YES and defrost is initiated by closing of the DAS contacts with RAT greater than or equal to 39 2 F 4 0 C and at least one normal defrost has been performed since power up and this initiation will not result in more than 3 natural defrosts between normal defrosts When a natural defrost is initiated the unit will operate for the first five minutes with the evaporator fan and HTCON2 d...

Page 91: ...he PERISHABLE SENSITIVE PRODUCT Functional Parameter is set to OFF the supply air temperature will be the coldest temperature of 32 F 0 C OR the calculated value of Setpoint minus the configured Supply Air Limit value When the PERISHABLE SENSITIVE PRODUCT Functional Parameter is set to ON the supply air temperature will be the calculated value of setpoint minus the configured Supply Air Limit valu...

Page 92: ... Temperature of 28 F 2 2 C and a Maximum Temperature of 55 F 12 8 C Should Continuous Operation ALWAYS also be required with setpoints between 22 and 0 F 30 and 17 8 C then Range 2 will be set for Continuous with a Minimum Temperature of 22 F 30 C and a Maximum Tempera ture of 0 F 17 8 C Any setpoint outside of Range 1 or 2 will allow changes between Start Stop and Continuous Figure 4 1 Range Lock...

Page 93: ...ductShield Winter See Section b The operator can also pre program a maximum evaporator coil temperature differential delta t between the return air and supply air temperatures as an additional criteria for switching to Start Stop Operation The unit must bring the delta t below this setting before going to Start Stop Operation if this option is chosen NOTE In ProductShield Econo Go to Start Stop th...

Page 94: ...eration for a minimum of 30 minutes After 30 minutes the unit will return to Start Stop if the ambient temperature enters the pre programmed temperature range NOTE Delta t logic is not used available when ProductShield Econo Go To Continuous is active ProductShield Econo Go To Continuous Examples Example 1 If the Minimum is set to 0 F 17 8 C and the Maximum is set to 90 F 32 2 C and the ambient ai...

Page 95: ...n the perishable range refer to Section 4 6 1 the unit will shutdown The MessageCenter will display WARNING NO TEMPERATURE CONTROL when the unit is operating in Cargo Protect Mode 4 9 3 CSMV Control Overrides 1 Discharge Pressure Control The control system monitors the discharge pressure When the pressure is above the calculated maximum the CSMV will move toward the closed position as required to ...

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Page 97: ...Data Files 5 12 5 3 4 Installing Software 5 13 5 3 5 Transferring Configuration Files 5 15 5 4 TRU TECH TRU VIEW 5 16 5 4 1 TRU Tech 5 16 5 4 2 TRU View 5 16 5 4 3 Connecting Computer and APX Control System 5 16 5 5 MAIN MICROPROCESSOR REPLACEMENT SETUP 5 17 5 5 1 Pre Replacement Steps 5 18 5 5 2 Main Microprocessor Module Replacement 5 18 5 5 3 Main Microprocessor Setup 5 19 5 5 4 Configurations ...

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Page 99: ...on system Instructions for entering the Technician Mode are provided in Figure 5 2 while information on these operations is provided in the following sub paragraphs Figure 5 1 Technician Mode 1 With the system powered up START RUN OFF switch in the START RUN position or in PC Mode press the MENU key until TECH MODE is displayed If TECH MODE does not display place the system in Advanced User Mode r...

Page 100: ...d then press the key The system will return to Driver Mode 5 2 1 Technician Hour Meters Hour meters other than the standard hour meters are available for viewing when in Technician Mode Instructions for viewing these hour meters are provided in Figure 5 2 Figure 5 2 Technician Hour Meters 1 Enter the Technician Mode as described in Figure 5 2 While in the TECHNICIANS MENU screen press the BACK or ...

Page 101: ...en time As conditions change alarms may be moved from the active list to the inactive list and back Alarms are also recorded in the DataLink data recorder They are recorded at the time they occur become active and the time they become inactive Instructions for reading and clearing the Inactive Alarms are provided in Figure 5 3 For a complete list of Alarms and troubleshooting information Refer to ...

Page 102: ...soft key The operators message panel will provide an ALL ALARMS CLEARED message to confirm the alarms have cleared 7 If there are no inactive alarms the operators message panel will provide a NO INACTIVE ALARMS mes sage and then return to the default display after 5 seconds NOTICE Technician Mode should be canceled when work is complete If Technician Mode is not canceled Technician Mode will be av...

Page 103: ... of fields The first selection field will be highlighted Press the key to enter the field then press the or key to scroll through the available selections When setting a number the numbers 1 to 9 and the letters A to Z will be displayed When entering the date time the day month year hour or minute will be displayed The system uses a 24 hour clock Hours 00 to 11 are AM and hours 12 to 23 are PM Wit...

Page 104: ...ctions 13 Continue as above to enter additional sub menus and set additional individual Configurations as required NOTICE Technician Mode should be canceled when work is complete If Technician Mode is not canceled Technician Mode will be available for 60 minutes after the last key press without requiring a code even after placing the SROS in the OFF and then back in the RUN STOP position 14 Once a...

Page 105: ... 5 Heater Contactor 1 2CCB output 2CCB 24 Heater Contactor 2 2CCB output 2CCB 13 Evaporator Motor Contactor1 2CCB output 2CCB 01 Power Supply Contactor 1CCB output 1CCB 13 Power Supply Contactor 2 1CCB output 1CCB 01 Compressor Motor Contactor 1 2CCB output 2CCB 02 Condenser Fan Contactor 1 1CCB output 1CCB 02 Condenser Fan Contactor 2 1CCB output 1CCB 03 3 With the desired test highlighted press ...

Page 106: ...ould be manually canceled refer to Figure 5 1 5 2 5 Service Mode CAUTION Service Mode MUST be used whenever removing refrigerant charge refrigerant leak checking or evacuating NOTE If the START RUN OFF switch is toggled to the OFF position the System will exit Service Mode To enter Service Mode 1 Enter the Technicians Menu highlight SERVICE MODE and then press the key as described in Figure 5 1 2 ...

Page 107: ...s complete If Technician Mode is not canceled Technician Mode will be available for 60 minutes after the last key press without requiring a code even after placing the SROS in the OFF and then back in the RUN STOP position 9 Once activity requiring use of Technician Mode is complete Technician Mode should be manually canceled refer to Figure 5 1 5 3 USB MEMORY DEVICES Instructions for using USB me...

Page 108: ...on when in PC Mode or the unit will start Figure 5 6 PC Mode 1 With the START RUN OFF switch in the OFF position remove protective cover from the USB interface port and insert a Data Transfer USB The USB activity LED will flash the Carrier Transicold logo will display and then the MessageCenter will display one or more USB soft key descriptions NOTES a A PC USB service cable Carrier Transicold P N...

Page 109: ...If Technician Mode is not canceled Technician Mode will be available for 60 minutes after the last key press without requiring a code even after placing the SROS in the OFF and then back in the RUN STOP position 4 If Technician Mode is entered while in PC Mode once the Technician Mode activity is complete re enter the Technicians Menu highlight CANCEL TECHNICIAN MODE PIN ACCESS and then press the ...

Page 110: ...are not loaded on the Data transfer USB memory device 3 Press the DOWNLOAD DATA soft key Four extraction choices will be available as shown above To scroll through the choices press the or key The choices will highlight as the list is scrolled With the desired choice highlighted press the key The System will begin downloading data to the USB and the operator message panel will display COPYING DATA...

Page 111: ...be overwritten If the earlier files will be required for later review ensure they are transferred off the device before starting another download 5 3 4 Installing Software Instructions for installing software into the APX Control System from a Data Transfer USB memory device are provided in Figure 5 8 If power is lost or USB removed this procedure should be repeated The screen may be blank until t...

Page 112: ...l will display UNIT AND MICRO WILL STOP NOW and the unit will stop The System will begin downloading software from the USB memory device and the operator message panel will display SOFTWARE INSTALL IN PROGRESS The percent downloaded will display as the software is copied and then the operator message panel will display SOFTWARE INSTALL COMPLETE MICRO WILL RESTART NOW REMOVE USB 7 After install is ...

Page 113: ...le 5 1 3 The Message Center will then display the USB soft keys The INSTALL SOFTWARE soft key will not dis play if a file is not loaded in the PROGRAM folder 4 Press the INSTALL SETTINGS soft key The System will enter the INSTALL SETTINGS menu Figure 5 9 Transferring Configuration Files 5 If one or more configuration file s are loaded on the Data Transfer USB memory device a listing of available f...

Page 114: ...ead download files from the System Create various customized text reports that include setpoint sensors and events Create various customized graphical reports Print numerical graphical and event reports View and print refrigeration system historical settings and changes Filter download data by date range and desired sensors and events Search for a sensor or event of interest Synchronize multiple g...

Page 115: ...ly and only held by edges of any exposed board Care should be taken when inserting extracting connectors and components to avoid exerting excessive stress on the board which could fracture small components nearby resulting in future failure of circuit When field diagnosis of a Carrier Transicold refrigeration unit determines that an APX main microprocessor is not performing properly and must be re...

Page 116: ...______________________________________________ Switch On Sleep Hours ___________________________________________ Date and Time __________________________________________________ ID Number _____________________________________________________ 1 If possible power the original system up by entering PC Mode or by placing the START RUN OFF switch in the START RUN position 2 Insert a Data Transfer USB m...

Page 117: ... on entering the date and time 8 Press the key to go to SET NEW HOURS Press the key then the Up Arrow key to enter that menu 9 The first hourmeter is Standby Protect Hours Press the key to select this meter The cursor will be blink ing on the ten thousands place Press the and keys to select the correct value then press the key If the correct number in any of the locations is 0 zero just press the ...

Page 118: ...used this section can be skipped 1 Refer to Section 3 10 for list of DataLink data recorder setups 2 Connect a computer to the USB interface port of the unit and start the TRU Tech program refer to Section 5 4 3 In TRU Tech click on the REEFER SETUP LIVE Data Recorder Tab 4 Select the Sensors to be recorded and then select averaged or snapshot recordings averaged is recom mended default for RAT SA...

Page 119: ... this Configuration is set to RAIL then ASSET ID or CAR ID may display rather than the TRAILER ID default Refer to the UNIT OPERATION Configuration later in this table UNIT SERIAL NUMBER The unit S N may be entered Numbers letters and a space are available by scrolling through the available list Refer to Section 5 2 3 for instructions on entering the unit serial number SET NEW HOURS This Configura...

Page 120: ...s within that range START STOP The unit will always operate in Start Stop whenever the setpoint is between the minimum maximum temperatures for that range refer to the following sub configurations CONTINUOUS The unit will always operate in Continuous Run whenever the setpoint is between the minimum maximum temperatures for that range refer to the following sub configurations RANGE 1 or 2 MINIMUM T...

Page 121: ...range when unit will go to START STOP This allows energy savings while offering Continuous Run operation protection when ambient is outside range Unit will return to Continuous Run when ambient goes beyond range GO TO CONTINUOUS Allows unit to be set for and operate in START STOP until ambient temperature falls outside a user defined range when unit will go to Continuous Run This provides continuo...

Page 122: ...scription OUT OF RANGE SHUTDOWN YES NO YES When the refrigerated compartment temperature has been out of range for 45 minutes the alarm light will come on and the unit will shut down NO When the refrigerated compartment temperature has been out of range for 30 minutes the alarm light will come on and the unit will continue to run Refer to Alarm 00053 BOX TEMP OUT OF RANGE LOW PRESSURE SHUTDOWN YES...

Page 123: ...d the alarm light will illuminate and the unit will continue to run CONFIGURE HOUR METERS VIEWABLE STANDARD METERS DISPLAY TOTAL SWITCH ON HR YES NO YES This hour meter will be displayed during the startup messaging sequence and will be in hour meter menu NO This hour meter will not be displayed during the startup messaging sequence It will be displayed with the other meters and counters DISPLAY S...

Page 124: ...hours SWITCH ONHOURS 0 or 50 TO 30 000 hours in 50 hour increments STANDBY RUN HOURS The value to be entered here is the desired number of hours or cycles between PM Maintenance Alarms for this meter When the meter is reset the value selected here will be added to the to the present meter reading to indicate to the main microprocessor when the next service interval alarm is to be activated REMOTE ...

Page 125: ...TCH OPEN NOT INSTALLED There is no remote switch ON CONTACTS CLOSED The remote switch will be used as a remote control switch The switch contacts will be CLOSED whenever the switch is in the ON position ON CONTACTS OPEN The remote switch will be used as a remote control switch The switch contacts will be OPEN whenever the switch is in the ON position OPEN SWITCH CLOSED The remote switch will be us...

Page 126: ...sing the display mounted keys NO Functional Parameters can be changed using the display mounted keys unless individually locked out by TRU Tech 8 HR ADDITIONAL DATA YES NO YES When START RUN OFF switch is placed in the OFF position the DataLink data recorder will continue to record data for an additional 8 hours NO When START RUN OFF switch is placed in OFF DataLink data recorder will stop recordi...

Page 127: ...L START IN XX SECONDS will display during the count down period SUCTION PRESSURE 30 PSIG 2 0 BAR 0 50 psig 0 to 3 4 bar in 1 psig 0 1 bar increments Pressure to maintain if discharge pressure transducer is opened or shorted STANDBY MAX GEN AMPS 22A 10 TO 35 in 0 5A increments Indicates to the microprocessor the maximum allowable amperage in Electric operation USE FACTORY DEFAULT SETTING ONLY DO NO...

Page 128: ...instead of 0 25 C If the ambient and setpoint are more than 105 C then the switch point remains 0 25 C NUMBER OF COMM MODULES 0 Not Installed 1 1 Optional Comm Module Installed If set to 1 this enables alarm 27200 NO COMM FROM MICRO TO OPTIONAL COMM MODULE NUMBER OF REMOTE PANELS 0 Not Installed 1 1 Remote Panel Installed If set to 1 this enables alarm 20101 NO COMM FROM MICRO TO REMOTE DISPLAY CA...

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Page 131: ...YCLE Due to current unit conditions the defrost cycle cannot be started Refer to Defrost Section 3 11 and Section 8 7 12 CANNOT START PRETRIP Due to current unit conditions a Pretrip test cannot be started Refer to Pretrip Section 3 6 CHANGE INTELLISET TO EXIT The IntelliSleep IntelliSet is active Alternates with INTELLI SLEEP MODE at 5 second interval whether unit is running or not CHARGE MODE HO...

Page 132: ... changes to be effective MIN SETPOINT HAS BEEN REACHED Minimum setpoint allowed by configuration settings has been reached MODIFIED This message will appear in the MessageCenter along with the cur rent IntelliSet indicating that the IntelliSet is active and one or more of its settings have been modified NO ACTIVE ALARMS There are no active alarms in the microprocessor Alarm List NO INACTIVE ALARMS...

Page 133: ...Continuous Run can not be selected START STOP MODE SELECTED Start Stop Operation has been selected STATUS OK The unit is operating correctly TIME SELECTION NOT CHANGED A time change was started but not entered saved in Configuration List TRIP START ENTERED The Trip Start marker has been placed in the DataLink data record er UNIT BATTERY TOO LOW The unit battery has dropped below 7 volts for more t...

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Page 135: ...CH 7 18 00057 CHECK REMOTE SWITCH 1 REMS1 7 19 00058 CHECK REMOTE SWITCH 2 REMS2 7 20 00059 DATALOGGER DataLink data recorder NOT RECORDING 7 21 00060 DATALOGGER DataLink data recorder TIME WRONG 7 21 00061 DOOR OPEN DS1 7 22 00073 NO POWER CHECK POWER CORD 7 23 00074 PHASE REVERSED 7 24 00075 COMP MOTOR OVERLOAD 7 25 00076 CONDENSER MOTOR OVERHEATED 7 26 00077 EVAP MOTOR OVERHEATED 7 28 00084 CHE...

Page 136: ... P00190 CHECK CONDENSER FAN MOTOR 7 51 P00206 CHECK CONDENSER FAN CIRCUIT 7 52 P00207 CHECK COMPRESSOR CONTACT CIRC 7 52 P00209 CHECK STANDBY CONT CIRCUIT 7 53 00224 STANDBY MAINTENANCE DUE 7 54 00225 GENERAL MAINTENANCE DUE 7 54 00226 SERVICE SOON PM 1 DUE 7 54 00227 SERVICE SOON PM 2 DUE 7 55 00228 SERVICE SOON PM 3 DUE 7 55 00229 SERVICE SOON PM 4 DUE 7 56 00230 SERVICE SOON PM 5 DUE 7 56 00232...

Page 137: ... DISPLAY 7 79 21100 NO COMM FROM ANY BOARD TO MAIN MICRO 7 80 22100 NO COMM FROM MICRO TO INPBD1 7 80 22101 SENSOR INPUT VOLTAGE LOW INP1 7 81 22102 SENSOR INPUT VOLTAGE HIGH INP1 7 82 22103 INPUT LOST CONFIGURATION 7 82 23100 NO COMM FROM MICRO TO OUTPBD1 7 83 23101 OUTPUT LOST CONFIGURATION 7 83 24100 NO COMM FROM MICRO TO CCB1 7 84 24101 SENSOR INPUT VOLTAGE LOW CCB1 7 84 24102 SENSOR INPUT VOL...

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Page 139: ...irst alarm that appears in the active alarm list The first alarm that appears is the last alarm that was recorded Other alarms in the list may have contributed to the occurrence of the first alarm The items in the troubleshooting guide are listed in order of their likeliness of occurrence and ease of testing We recommend that you follow the order in which they are presented however there may be ti...

Page 140: ...ce the unit in PC Mode before using Component Test Mode Refer to Sec tion 5 3 2 NOTE Note 3 Sensors may be tested by taking a resistance measurement at the sensor side of the harness connector at the sensor location To do this being careful not to damage the connector pins discon nect the sensor from the harness and measure resistance Refer to Table 8 3 for chart of resistances for different senso...

Page 141: ...il surface must be undamaged Condenser Radiator coil must be clean b Check airflow with unit running Verify even airflow through the entire coil and no dead spots c Check condenser fan rotation operation Fans should operate correctly Air should be directed in through the grill 3 Perform Pretrip Check CSMV ECXV tests Refer to Section 3 6 Pass Test 4 Check Refrigerant Charge Refer to Section 8 5 2 C...

Page 142: ...mage moisture or corrosion in connectors 00015 BATTERY VOLTAGE TOO HIGH ACTIVATION Battery voltage at the main microprocessor is greater than 17 VDC UNIT CONTROL Refrigeration system shutdown and alarm with PSCON still energized RESET CONDITION Auto reset after 15 minutes when the voltage at the main microprocessor is between 11 and 14 VDC or alarm may be manually reset using the display mounted k...

Page 143: ...heck For 00051 ALTERNATOR BATTERY CHARGER NOT CHARGING 2 Check Battery Voltage a Inspect battery cable ends and posts Must be clean and tight b Test voltage at battery with unit off Must be between 11 16 VDC c Test voltage at battery with unit running Must be between 12 16 VDC NOTE Voltage with unit running should always be higher than voltage with unit off due to battery charging d Perform load t...

Page 144: ...7 2 b Check condenser airflow Even airflow through the entire coil with no dead spots c Check condenser fan rotation operation Fans should operate correctly Air should be drawn in through the grill and directed out properly 2 Check LIV CSMV EVXV and ECXV Clear Active Alarm list then run Pretrip check for any new alarms Any active alarms must be corrected and cleared before proceeding 3 Check For L...

Page 145: ... 3 Check For Low Refrigerant Charge Check refrigerant level in the receiver Refer to Section 8 5 2 Generally level should be between upper lower sight glasses with a refrigerated compartment tem perature of 35 F 1 0 C or lower 4 Manually Defrost Unit Defrost unit and terminate automatically Typical defrost cycle time is 5 20 min utes Suction pressure should rise gradually during cycle 5 Check Evap...

Page 146: ...OTE Follow the steps below until a problem is found Once a repair or correction has been made the active alarm should clear itself refer to reset condition above Operate the unit through the appropriate modes to see if any active alarm occurs Continue with the steps below as necessary CORRECTIVE ACTIONS 1 Determine Which Alarm Activated This Alarm a Check active alarm list for Alarm 00013 HIGH DIS...

Page 147: ...sure slightly higher than suction pressure If not check transducers Refer to Section 8 7 11 b Install manifold gauge set and check and compare compressor discharge suction and evaporator outlet pressure to the Unit Data readings Refer to Section 8 7 11 for instruction on comparison 2 Check Evaporator Section Check evaporator section return air bulkhead air chute and the evapora tor coil for cleanl...

Page 148: ...ecessary CORRECTIVE ACTIONS 1 Perform Pretrip Clear Active Alarm list then run Pretrip check for any new alarms Any active alarms must be cor rected and cleared before proceeding 2 Check Configurations for Correct Maximum Amps Settings a Check STANDBY MAX GEN AMPS configuration setting Setting should be 22 25 Amps Maximum recommended setting is 25 Amps Minimum recommended setting is 22 Amps b Chec...

Page 149: ... If Used When Alarm Occurred Check voltage at PSCON L1 L2 L1 L3 L2 L3 Must be within voltage limits shown in Section 2 9 6 Check Voltage Output From Contactors a Check voltage at PSCON PSCON2 T1 T2 T1 T3 T2 T3 Must be within voltage limits shown in Section 2 9 b Check voltage at CCON with compressor operating T1 T2 T1 T3 T2 T3 Must be within voltage limits shown in Section 2 9 7 Verify Accuracy of...

Page 150: ...ser Fins must be straight 90 or more of the coil surface must be undamaged No dead air spaces Condenser coil must be clean refer to Section 8 7 2 b Check condenser airflow Make sure there is even airflow through the entire coil and no dead spots c Check condenser fan rotation operation Fans should operate correctly Air should be drawn in through the grill and directed out properly 3 Check Evaporat...

Page 151: ...ck for any new alarms Any active alarms must be corrected and cleared before proceeding 3 Check System Pressures Install manifold gauge set and check and compare compressor discharge suction pressures with those shown in Unit Data Suction pressure must be above 3 psig 0 2 bar and should be in the normal range for ambient refrigerated compartment conditions Refer to Section 8 7 11 4 Check Compresso...

Page 152: ...rms Any active alarms must be corrected and cleared before proceeding 3 Check System Pressures Install manifold gauge set and check and compare compressor discharge suction pressures with those shown on the microprocessor display Suction pressure must be above 3 psig 0 2 bar Discharge pressure must be more than 5 psig 0 3 bar higher than the suction pressure Suction Discharge Pressures must have t...

Page 153: ...heck battery charger input Must be within voltage limits shown in Section 2 9 Must be between the two red Wires c Inspect harness control box connector pins terminals See wiring schematic Section 10 3 Verify there is no physical damage to harness and no damaged or corroded pins d Check output and ground wire voltages unit running When the unit is started battery voltage at the battery will begin n...

Page 154: ... unit is running in Pulldown and the SAT is greater than 1 F 0 56 C below the RAT or if the unit is running in Pull Up and the SAT is greater than the RAT Condition 2 3 Auto reset when the temperature is within 2 7 F 1 5 C for perishable setpoints or 2 7 F 1 5 C for frozen setpoint For Any Condition alarm may be manually reset using the display mounted keys OR by turning the unit off then back on ...

Page 155: ...r will be set to initiate a defrost cycle 90 minutes 1 5 hours of unit running time after the alarm comes on RESET CONDITION Auto Reset when defrost cycle is started again or alarm may be manually reset via keypad or by turning the unit off then back on again NOTE Follow the steps below until a problem is found Once a repair or correction has been made the active alarm should clear itself see rese...

Page 156: ...TIONS 1 Check Condition Of Refrigerated Compartment Load a Check condition of refrigerated compartment doors seals Doors must be closed and door seals must seal and prevent entrance of outside air b Check condition of evaporator Check for blockage sufficient to cause an air pressure differential across the coil great enough to close the contacts of the defrost air switch Coil must be free of ice f...

Page 157: ...nfiguration is set for the type of switch being used i e when switch is activated switch contacts are closed etc Configuration must agree with switch type Refer to Section 5 2 3 4 Check Wiring a Visually inspect wiring to REMS1 Wiring must be connected b Visually inspect condition of switch Must not be damaged wet corroded etc c Check circuit See wiring schematic Section 10 3 With the switch conta...

Page 158: ...sed and switch must be de activated 3 Check REMS2 Remote Switch 2 Configuration Verify that Configuration is set for the type of switch being used i e when switch is activated switch contacts are closed etc Configuration must agree with switch type Refer to Section 5 2 3 4 Check Wiring a Visually inspect wiring to Remote Switch 2 Wiring must be connected b Visually inspect condition of switch Must...

Page 159: ...TIVATION The real time clock in the DataLink data recorder does not contain a valid date UNIT CONTROL Alarm only RESET CONDITION Auto reset when the DataLink data recorder real time clock is reset or alarm may be manually reset by turning the unit off then back on again NOTE Follow the steps below until a problem is found Once a repair or correction has been made the active alarm should clear itse...

Page 160: ... must agree with switch type Refer to Section 5 2 3 4 Check Wiring a Visually inspect wiring to DS1 to make sure it is connected b Visually inspect condition of switch It must not be damaged wet corroded etc c Check circuit See wiring schematic Section 10 3 With the switch contacts closed check for minimum 11 VDC from 2SVM 13 through the wiring and switch back to 2SVM 24 5 Temporary Solution Tip I...

Page 161: ...see if any active alarm occurs Continue with the steps below as necessary CORRECTIVE ACTIONS 1 Check Circuit Breaker On The Main External Power Supply a Check that the 30A supply circuit breaker is on b Check the voltage in the plug 460V 3 60Hz 2 Check Power Cord a Inspect connections in the socket and the plug Connections must be tight b Inspect the cable Cable must not be frayed cut or damaged 3...

Page 162: ...the voltage in the plug 460V 3 60Hz 2 Check for Power in the Control Box PSCON or PSCON2 a Check PSCON and PSCON2 Use Component Test Mode Section 5 2 4 to test Refer to Section 2 10 for amp values View current draw in Component Test Mode screen b Check for voltage at PSCON L1 L2 L2 L3 L1 L3 All three readings must be 460V 10 c Check for voltage at PSCON2 L1 L2 L2 L3 L1 L3 All three readings must b...

Page 163: ...eater than 0 and less than 18 amps Compressor is operating If voltage is present and current is 0 motor is overheated Wait for compressor to cool for 30 minutes and check again If voltage and current are not present at load side of contact check compressor contactor operation 3 Check Compressor Motor Contactor Check condition and wiring Repair replace as required 4 Check Airflow Through Condenser ...

Page 164: ...hould be 0 Ohms If condenser fan motor is extremely warm allow it to cool off then recheck IP continuity b If open continue with step 6 below 3 Check Fuses Check fuses F9 F36 F37 and F38 Verify correct fuse and check fuse holder for dam age see Figure 2 3 and Figure 2 4 Replace fuse s as required Clear alarms restart and check for repeat alarm s 4 Check Condenser Fan Motor Contactor a Inspect the ...

Page 165: ... check voltage on pins 4 5 in the harness connector to ground Check voltage at pin 5 should read 3 VDC No voltage indicates an open from pin 5 to 1CCB33 Check voltage at pin 4 should read 12 VDC No voltage indicates open from pin 4 to 1CCB02 e Test continuity through CDM1 IP at pins 4 5 in the fan motor harness connector Should be 0 Ohms If condenser fan motor 1 is extremely warm allow it to cool ...

Page 166: ...eck voltage on IP EVM white wire Check voltage at pin 5 should read 3 VDC No voltage indicates an open from pin 5 to 2CCB34 Check voltage at pin 4 should read 12 VDC No voltage indicates open from pin 4 to 2CCB01 c Test continuity through IPC Should be 0 Ohms If the evaporator fan motor is extremely warm allow it to cool off then recheck IPC continuity 4 Check Evaporator Fan Motor Contactor a Insp...

Page 167: ...til a problem is found Once a repair or correction has been made the active alarm should clear itself refer to reset condition above Operate the unit through the appropriate modes to see if any active alarm occurs Continue with the steps below as necessary CORRECTIVE ACTIONS 1 Check Buzzer a Inspect Buzzer wire connections No damage or corrosion to buzzer b Check resistance of buzzer Cannot be ope...

Page 168: ...atic Section 10 3 Verify there is no physical damage to harness and no damage moisture or corrosion in connectors 00095 CHECK CDCON1 COIL ACTIVATION Condenser fan motor contactor CDCON circuit is shorted or open UNIT CONTROL Alarm only RESET CONDITION Auto Reset or alarm may be manually reset via keypad or by turning the unit off then back on again NOTE Follow the steps below until a problem is fo...

Page 169: ...r EVHTS opens when the temperature of the evaporator becomes very high Refer to Section 2 8 For example if the heaters are on when the fan is not running If the temperature of the evaporator sec tion is very warm hot it will have to cool down before the EVHTS closes 2 Check High Temperature Thermostat EVHTS Inspect thermostat and connector See wiring sche matic Section 10 3 No damage to thermostat...

Page 170: ...alarm occurs Continue with the steps below as necessary CORRECTIVE ACTIONS 1 Check Overload Ground Fault Detector OGF Detector LED If LED is On Ground Fault is detected Start with Step 3 below If LED is Off Circuit Overload is detected Start with Step 2 below Refer to Section 8 8 8 2 Check For Electrical Overload Check high voltage amp draw from PSCON PSCON2 Must be less than 40 Amps 3 Check For H...

Page 171: ...isture or corrosion in connectors 00114 CHECK LIV CIRCUIT ACTIVATION A problem has been detected in the LIV coil circuit If this alarm is activated while the APX Control System is calling for LIV to be energized the circuit is detected shorted If this alarm is activated at any other time the circuit is detected open UNIT CONTROL Alarm only RESET CONDITION Auto Reset when the LIV coil current draw ...

Page 172: ...ocessor 00122 CHECK RETURN AIR SENSOR ACTIVATION Return Air Temperature Sensor RAT is not within the range of 53 to 158 F 47 to 70 C UNIT CONTROL If alarm 00123 CHECK SUPPLY AIR SENSOR is not active Alarm and switch to supply air control If alarm 00123 CHECK SUPPLY AIR SENSOR is active Alarm and the System will enter Cargo Pro tect Mode Refer to Section 4 9 2 RESET CONDITION Auto reset when sensor...

Page 173: ... made the active alarm should clear itself refer to reset condition above Operate the unit through the appropriate modes to see if any active alarm occurs Continue with the steps below as necessary CORRECTIVE ACTIONS 1 Check Sensor a Inspect sensor connectors Verify there is no damage to sensor and no damage moisture or corrosion in connectors b Check sensor resistance Refer to Note 3 in Notes Sec...

Page 174: ...made the active alarm should clear itself see reset condition above Operate the unit through the appropriate modes to see if any active alarm occurs Continue with the steps below as necessary CORRECTIVE ACTIONS 1 Check Sensor a Inspect sensor connectors Verify there is no damage to sensor and no damage moisture or corrosion in connectors b Check sensor resistance Refer to Note 3 in Notes Section 1...

Page 175: ...ns This verifies microprocessor output and wiring connections to the sensor 00127 CHECK SUCTION TEMP SENSOR ACTIVATION Compressor Suction Temperature Sensor CST is not within the range of 53 to 158 F 47 to 70 C UNIT CONTROL Alarm only Control of Superheat will switch to supply air temperature sensor RESET CONDITION Auto reset or alarm may be manually reset using the display mounted keys or by turn...

Page 176: ...r and no damage moisture or corrosion in connector b Check Evaporator Temperature Sensor resistance Refer to Note 3 in Notes Section 10 000 Ohms 77 F 25 C See Table 8 3 for complete table of temperatures and resistance values 2 Check Sensor Wiring a Inspect connector pins terminals at sensor and connector 2MM See wiring schematic Section 10 3 Verify there is no physical damage to harness and no da...

Page 177: ...tes Section 10 000 Ohms 77 F 25 C Refer to Table 8 3 for chart of resistances for different sensors 2 Check Sensor Wiring a Inspect connector pins terminals at sensor REM connector and 2CCB See wiring schematic Section 10 3 Verify there is no physical damage to harness and no damage moisture or corrosion in connectors b Place the system in PC Mode Refer to Note 2 in Notes Section Disconnect sensor...

Page 178: ...ically Pretrip cycle operates normally P00153 CHECK RETURN AIR SENSOR ACTIVATION Return Air Temperature Sensor RAT is not within the range of 53 to 158 F 47 to 70 C UNIT CONTROL Pretrip will fail and display PRETRIP FAIL AND COMPLETED RESET CONDITION Auto reset if Pretrip is started again or alarm may be manually reset using the dis play mounted keys or by turning the unit off then back on again C...

Page 179: ...solate individual circuits and test amp draw Must be in range Refer to Section 2 10 for correct electrical values 3 Check For Parasitic Loads Check for electrical loads that are drawing current with all circuits OFF Check for non factory installed devices such as lift gates inside lights satellite systems etc These devices must be wired so as to not draw current during Pretrip testing P00158 CHECK...

Page 180: ...n or alarm may be manually reset using the dis play mounted keys or by turning the unit off then back on again CORRECTIVE ACTIONS Check sensor operation Refer to procedure for alarm 00127 CHECK SUCTION TEMP SENSOR Alarm condition must be corrected and the alarm cleared to continue P00170 CHECK LIV CIRCUIT ACTIVATION During Test 2 the LIV current draw is not in range UNIT CONTROL Alarm Only RESET C...

Page 181: ...V for damage Check to see if coil is seated on valve properly b Inspect EVXV coil and wire connections Verify there is no physical damage to harness and no damage moisture or corrosion in connectors c Check EVXV operation See Section 8 7 8 d Check basic refrigeration system Pressures normal Compressor operation normal e Check the EVXV electrical system for good continuity in all circuits from micr...

Page 182: ...chanical connections to transducers are the same The Discharge Transducer should have a RED marking dot on it The Suction Transducer should have a BLUE marking dot on it 2 Check SVM Module Check indicator light on SVM Module If light is red it indicates that the SVM Mod ule should be replaced 3 Check Compressor Operation Check compressor operation If compressor is defective replace com pressor Ref...

Page 183: ... alarm list Make a note of all alarms b Clear active alarm list c Restart and monitor Pretrip Stop Pretrip during Test 3 by holding Key for 6 seconds d Review active alarm list If alarm is present for alarm P00187 follow steps 2 through 5 If alarm is not present follow steps 6 through 9 12 VDC CIRCUIT 2 Check 1HTCON1 a Inspect heater contactor coil and wire connections Verify no damage to coil Wir...

Page 184: ...r elements with the unit Off Verify there is no visual physical damage Remove and replace if damaged b Check heater element resistance Check from T terminals on 1HTCON1 contactor See Section 2 9 for correct resistance 8 Check Heater Element Connections a Inspect high voltage heater connections at evaporator No corrosion water damage or burning discoloration Remove repair or replace if required b D...

Page 185: ...s Alarm Occurred In a Review active alarm list Make a note of all alarms b Clear active alarm list c Restart and monitor Pretrip Stop Pretrip during Test 3 by holding Key for 6 seconds d Review active alarm list for alarm P00188 If alarm is present follow steps 2 through 4 If alarm is not present follow steps 5 through 10 12 VDC CIRCUIT 2 Check 1HTCON2 a Inspect heater contactor coil and wire conn...

Page 186: ... no visual physical damage Remove and replace if damaged b Check heater element resistance Check from T terminals on 1HTCON2 contactor See Section 2 9 for correct resistance 8 Check Heater Element Connections a Inspect high voltage heater connections at evaporator Verify there is no corrosion water damage or burning discoloration Remove repair or replace if required b Disconnect heater element plu...

Page 187: ...e steps below as necessary CORRECTIVE ACTIONS 1 Determine Which Test This Alarm Occurred In a Review active alarm list Make a note of all alarms b Clear active alarm list c Restart and monitor Pretrip Stop Pretrip during Test 3 by holding key for 6 seconds d Review active alarm list for Alarm 189 If alarm is present follow steps 2 through 4 If alarm is not present follow steps 5 through 8 12 VDC C...

Page 188: ...d blower wheel Verify there is no visual physical damage no blockage to blower wheels and they spin freely Remove and replace if required b With the unit off check the resistance of the evaporator fan motor windings See Section 2 9 for correct resistance Resistance Ohms must be in range No continuity from any high voltage lead to ground 7 Check Evaporator Fan Motor Connections Inspect high voltage...

Page 189: ...s restart and check for repeat alarm s c Check voltage at CDCON contacts Must be within range shown in Section 2 9 for L1 L2 L1 L3 and L2 L3 Must be within range shown in Section 2 9 for T1 T2 T1 T3 and T2 T3 2 Check Condenser Fan Motors a Check condenser fan motors Verify there is no visual physical damage and no blockage due to debris Remove and replace if required b With the unit off visually c...

Page 190: ...sion in connectors P00207 CHECK COMPRESSOR CONTACT CIRC ACTIVATION Normal draw for the CCON contactor coil is 0 0 to 1 0 Amps 12 VDC The circuit tests outside this range UNIT CONTROL Pretrip will fail and display PRETRIP FAIL AND COMPLETED RESET CONDITION Auto Reset if Pretrip is started again or alarm may be manually reset via keypad or by turning the unit off then back on again NOTE Follow the s...

Page 191: ...ck PSCON and PSCON2 a Inspect PSCON and PSCON2 contactor coils and wire connections Verify there is no damage to coils and no damage moisture or corrosion in connections b Check contactor coil resistance Refer to Section 2 10 for resistance values 2 Check PSCON and PSCON2 Amp Draw a Check PSCON and PSCON2 contactor coils amp draw Use Component Test Mode Section 5 2 4 to test Refer to Section 2 10 ...

Page 192: ...nit into service facility for maintenance Must be done soon 2 Perform Maintenance Perform appropriate unit maintenance Follow instructions on proper mainte nance form 3 Reset General Maintenance Hour Meter a Check that the General Maintenance Hour Meter interval is set for your requirements Reset configured Interval if required b Reset General Maintenance Hour Meter for the next service interval H...

Page 193: ...ext service interval Hour Meter reset is a Functional Parameter Follow maintenance interval recommendations 00228 SERVICE SOON PM 3 DUE ACTIVATION The Maintenance Hour Meter 3 time has expired UNIT CONTROL Alarm Only Alarm Light will NOT be turned on RESET CONDITION Alarm may be manually reset using the display mounted keys CORRECTIVE ACTIONS 1 Check Unit Maintenance Records Schedule unit into ser...

Page 194: ...next service interval Hour Meter reset is a Functional Parameter Follow maintenance interval recommendations 00230 SERVICE SOON PM 5 DUE ACTIVATION The Maintenance Hour Meter 4 time has expired UNIT CONTROL Alarm Only Alarm Light will NOT be turned on RESET CONDITION Alarm may be manually reset using the display mounted keys CORRECTIVE ACTIONS 1 Check Unit Maintenance Records Schedule unit into se...

Page 195: ...ion 5 5 00233 MODEL ERROR ACTIVATION There is an error in the Model Number that is stored in the main microprocessor memory UNIT CONTROL Shutdown and alarm RESET CONDITION Auto reset only when a valid Model number is entered NOTE Follow the steps below until a problem is found Once a repair or correction has been made the active alarm should clear itself refer to reset condition above Operate the ...

Page 196: ...ional Parameters Check Functional Parameters All must be set for selectable values 2 Check Software Version Check microprocessor Software version Upgrade to the latest version of software Newer versions may contain functional parameters that were not present in older versions of microprocessor software Refer to Section 5 3 4 3 Reset Microprocessor a Place the START RUN OFF switch in the OFF positi...

Page 197: ...System software 3 Reconfigure Microprocessor Send settings to microprocessor Using the latest version of TRU Tech and a Data Transfer USB Memory Device write the desired Configuration file to the device then load the file into the microprocessor Allow the microprocessor to reboot itself 4 Reset Microprocessor a Place the START RUN OFF switch in the OFF position Disconnect positive battery cable re...

Page 198: ...ed microprocessor is OK c Alarm 00245 remains active Unit will operate but changes to the settings will not be retained in the microprocessor memory Download data and replace the main microprocessor module MM Refer to Section 5 5 00246 EEPROM WRITE FAILURE ACTIVATION An error occurs when trying to write information to be stored in main microprocessor memory UNIT CONTROL Alarm only RESET CONDITION ...

Page 199: ...software The latest revision may contain Configurations that were not present in older revisions b Check Functional Parameters All settings must be valid Send desired settings to microprocessor using the latest version of TRU Tech to a USB data transfer device Do NOT use the display mounted keys c Check Configurations All settings must be valid Send desired settings to microprocessor using the lat...

Page 200: ...2000 UPDATE SOFTWARE ACTIVATION The software version in one or more of the modules is not compatible with the remainder of the APX Control System UNIT CONTROL Shutdown and alarm RESET CONDITION Auto reset when all module software versions are compatible Or alarm may be manually reset using the display mounted keys or by turning the unit off then back on again NOTE Follow the steps below until a pr...

Page 201: ...ld read between the CSP and the CDT if not it indicated the ECOP has failed Refer to Section 8 7 11 for instruction on com parison If discharge pressure is in normal range proceed to step 5 2 Check Suction Discharge and Economizer Temperature Sensors a Check economizer temperature sensor insulation integrity make sure insulation is properly installed Repair or replace any insulation if required Lo...

Page 202: ...tive alarm occurs Continue with the steps below as necessary CORRECTIVE ACTIONS 1 Enable Emergency Bypass Mode This is a temporary solution that will only allow the system to func tion for 24 hours a In the event of an alarm caused by a failure of the display module the unit will go into shutdown In order to temporarily bypass this shutdown state Emergency Bypass Mode can be activated refer to Sec...

Page 203: ... or lower Refer to Section 8 5 2 2 Check Economizer Temperature Sensor Inspect sensor connectors Verify there is no damage to sensor and no damage moisture or corrosion in connectors 3 Check Economizer Pressure Transducer Inspect sensor connectors Verify there is no damage to sensor and no damage moisture or corrosion in connectors 4 Perform Pretrip Run Pretrip and check for alarms Any active alar...

Page 204: ... in order to trigger the Power Enable Relay PER Fuse Alarm UNIT CONTROL Shutdown and Alarm RESET CONDITION Fuses are not in a failed state NOTE Follow the steps below until a problem is found Once a repair or correction has been made clear the alarm s See Note 1 in Notes Section Operate the unit through the appropriate modes to see if any active alarm occurs Continue with the steps below as necess...

Page 205: ...08 BAD F10 FUSE ACTIVATION Output Board Fuse Alarm Feedback from Output Board indicates fuse is missing or blown Signal must be present for at least 3 seconds UNIT CONTROL Shutdown and Alarm RESET CONDITION Replace or fix fuse issue NOTE Follow the steps below until a problem is found Once a repair or correction has been made clear the alarm s See Note 1 in Notes Section Operate the unit through t...

Page 206: ...r contactor coil and terminals Verify there is no damage to coil and no damage or corrosion at terminals b Check contactor coil resistance Refer to Section 2 10 for correct electrical values Cannot be opened infinite ohms shorted Zero Ohms or shorted to ground c Check amp draw of coil Refer to Section 2 10 for correct electrical values Use ammeter 2 Check PSCON Current Draw Use Component Test Mode...

Page 207: ...r contactor coil and terminals Verify there is no damage to coil and no damage or corrosion at terminals b Check contactor coil resistance Refer to Section 2 10 for correct electrical values Cannot be opened infinite ohms shorted zero Ohms or shorted to ground c Check amp draw of coil Refer to Section 2 10 for correct electrical values Use ammeter 2 Check PSCON2 Current Draw Use Component Test Mod...

Page 208: ... the PCM Continuity of the wiring from PCM 7 to LB B Continuity of the wiring from LB G including SP10 to ground Continuity of the wiring from LB H to 3MM 7 Verify correct fuse see Figure 2 4 Check connectors and wiring between terminals for damage moisture or corrosion 2 Check Light Bar Check operation of 2 Light Bar Refer to Section 8 8 7 for information on testing the light bar 05018 CHECK POWE...

Page 209: ...ened infinite ohms shorted Zero Ohms or shorted to ground c Check amp draw of coil Refer to Figure 2 9 for correct electrical values Use ammeter 2 Check CDCON2 Current Draw a Use Component Test Mode to energize CDCON2 Refer to Section 5 2 4 Verify Current Draw on Component Test Mode Screen Refer to Figure 2 9 for correct electrical values b Check coil voltage between A1 and A2 Verify 12 VDC betwee...

Page 210: ...coil and no damage moisture or corrosion in connector b Check contactor coil resistance Refer to Figure 2 9 for contactor coil resistance values Cannot be opened infinite ohms shorted Zero Ohms or shorted to ground 2 Check 1HTCON1 Using Component Test Mode a Use Component Test Mode to energize 1HTCON1 Refer to Section 5 2 4 Verify Current Draw on Component Test Mode Screen Refer to Figure 2 9 for ...

Page 211: ...il and no damage moisture or corrosion in connector b Check contactor coil resistance Refer to Section 2 10 for contactor coil resistance values Cannot be opened infinite ohms shorted Zero Ohms or shorted to ground 2 Check 1HTCON2 Using Component Test Mode a Use Component Test Mode to energize 1HTCON2 Refer to Section 5 2 4 Verify Current Draw on Component Test Mode Screen Refer to Section 2 10 fo...

Page 212: ...See wiring schematic Section 10 3 No signs of overheating of the contactor Wiring is routed correctly to the contactor b Check tightness of the contactor wire connections Tighten with screwdriver and check for discoloration of wires 5 Perform Pretrip Clear Active Alarm list then run Pretrip check for any new alarms Any active alarms must be corrected and cleared before proceeding 6 Check Condenser...

Page 213: ...nals for damage moisture or corrosion 2 Check Light Bar Check operation of 2 Light Bar Refer to Section 8 8 7 for information on testing the light bar 07000 ECONOMIZER TEMP SENSOR ACTIVATION Economizer temperature sensor is out of range UNIT CONTROL Alarm only RESET CONDITION Auto reset or alarm may be manually reset using the display mounted keys or by turning the unit off then back on again NOTE...

Page 214: ... sor and no damage moisture or corrosion in connectors 07006 SUCTION PRESSURE SENSOR ACTIVATION Suction pressure sensor is out of range If Economizer pressure or Suction pressure 10 for 10 seconds and suction pressure is than 40 psig and than 60 psig with the compressor running UNIT CONTROL Alarm only Economizer forced to STANDARD mode when alarm is active RESET CONDITION Auto reset when Suction P...

Page 215: ...harness plug between pins Voltage should be 3 0 0 1 VDC volts at harness plug between pins This verifies microprocessor 07009 RETURN AIR SENSORS OUT OF RANGE RAT RAT2 ACTIVATION A Redundant Return Air Temperature Sensor RAT2 is installed configure and is not reading with 2 C UNIT CONTROL If RAT2 is selected as the active probe switch active probe to RAT probe RESET CONDITION Auto reset when sensor...

Page 216: ...d download only It is an indication that an intermittent failure is occurring causing a break in the circuit sufficient to activate the alarm ACTIVATION If alarm 21100 NO COMM FROM ANY BOARD TO MAIN MICRO is not active and main microprocessor cannot communicate with the display module over the CAN bus UNIT CONTROL Required Shutdown If alarm remains active for 2 minutes issue a shutdown command to ...

Page 217: ...arm occurs Continue with the steps below as necessary CORRECTIVE ACTIONS 1 Does the Remote Panel Work If panel is working this may be an intermittent alarm caused by a bad connection Check connection from Comm Module to Remote Panel Verify no damage or corrosion in connections 2 Check for other CAN bus alarms This alarm may accompany other alarms complete troubleshooting steps for alarms found If ...

Page 218: ... If good continuity not present check connectors and wiring between terminals for damage moisture or corrosion 2 Check for other CAN bus alarms This alarm may accompany by other alarms complete troubleshoot ing steps for alarms found If repairs have been made and the other alarms have cleared further trouble shooting may not be required If this alarm reoccurs check CAN bus as described in the proc...

Page 219: ...larm occurs Continue with the steps below as necessary CORRECTIVE ACTIONS 1 Check System Pressures Install manifold gauge set and check and compare compressor discharge evaporator outlet suction pressures with those shown in Unit Data Refer to Section 8 7 11 for instruction on comparison 2 Check Wiring If a transducer reading is not within a reasonable range of gauge reading check wires to sensors...

Page 220: ... and 2MM 17 For CDP check wiring from 2MM 21 SP 20 and 2MM 10 For ECOP check wiring from 2MM 28 SP 20 and 2MM 14 2 Check CT Wiring Check wires to sensor for short from another circuit Check wiring from 2MM 29 2MM 12 and 2MM 23 to PCM 3 Replace Main Microprocessor Download data and replace main microprocessor For complete Main Microprocessor Module replacement instructions refer to Section 5 5 2 22...

Page 221: ...Download data and replace main microprocessor For complete Main Microprocessor Module replacement instructions refer to Section 5 5 2 23101 OUTPUT LOST CONFIGURATION ACTIVATION Output Board reports an invalid configuration UNIT CONTROL Required Shutdown RESET CONDITION Auto reset when communication is restored or alarm may be manually reset by turning the unit off then back on again NOTE Follow th...

Page 222: ...use is blown replace it c Check wiring Verify there is no physical damage to harness and no damage moisture or corrosion in connectors 3 Check for power at CCB1 Check power at pins 14 and 26 Verify battery power 24101 SENSOR INPUT VOLTAGE LOW CCB1 ACTIVATION The Voltage Supply for the Sensors on the CCB1 is below the low voltage limit 4 5V UNIT CONTROL Alarm Only RESET CONDITION The Voltage Supply...

Page 223: ...ssue a shutdown command to all modules except the display RESET CONDITION Sync response received from the CCB2 Module in the past 10 seconds alarm reset or alarm may be manually reset by turning the unit off then back on again NOTE Follow the steps below until a problem is found Once a repair or correction has been made clear the alarm s See Note 1 in Notes Section Operate the unit through the app...

Page 224: ...quired Clear alarms restart and check for repeat alarm s b Check voltage Check voltage through the fuse if fuse is blown replace it c Check wiring Verify there is no physical damage to harness and no damage moisture or corrosion in connectors 3 Check wires from CCB1 Check power at pins 14 and 26 Verify battery power 24202 SENSOR INPUT VOLTAGE HIGH CCB2 ACTIVATION The Voltage Supply for Sensors on ...

Page 225: ...ed or corrosion in connections b Check for CAN circuit continuity CAN Hi Refer to Section 4 2 CAN Lo Refer to Section 4 2 If good continuity is not present check connectors and wiring between terminals for damage moisture or corrosion Repair if required 4 Check system Clear active and inactive alarms Start unit and monitor for additional NO COMM alarms 25101 OVER CURRENT STP1 ACTIVATION The steppe...

Page 226: ...fuse is blown replace it c Check wiring from PCM34 SP 18 2SVM22 Verify there is no physical damage to harness and no damage moisture or corrosion in connectors 3 Disconnect Stepper Valve s if alarm goes away Check operation of suspected valve Refer to Sec tion 8 7 7 25200 NO COMM FROM MICRO TO STP2 ACTIVATION Alarm 21100 NO COMM FROM ANY BOARD TO MAIN MICRO is not active and no sync responses have...

Page 227: ...ported from all steppers NOTE Follow the steps below until a problem is found Once a repair or correction has been made clear the alarm s See Note 1 in Notes Section Operate the unit through the appropriate modes to see if any active alarm occurs Continue with the steps below as necessary CORRECTIVE ACTIONS 1 Check power Verify power at 3SVM 11 and 3SVM 22 2 Check wiring Check wiring to ECXV to SV...

Page 228: ...orrection has been made clear the alarm s Refer to Note 1 in Notes Section Operate the unit through the appropriate modes to see if any active alarm occurs Continue with the steps below as necessary CORRECTIVE ACTIONS 1 Check for proper APX Control System Configuration Refer to Section 5 2 3 Table 5 1 2 Make sure that all third party configurations are correct and software is current Check Switch ...

Page 229: ... Plug 8 18 8 7 5 Economizer Heat Exchanger 8 18 8 7 6 Stepper Test Harness 8 19 8 7 7 Compressor Suction Modulation Valve CSMV 8 20 8 7 8 Expansion Valves EVXV ECXV 8 22 8 7 9 Liquid Injection Solenoid Valve 8 24 8 7 10 High Pressure Switch 8 25 8 7 11 Pressure Transducers 8 26 8 7 12 Defrost Air Switch 8 26 8 8 ELECTRICAL SYSTEM COMPONENTSERVICE 8 28 8 8 1 Main Microprocessor Module MM 8 28 8 8 2...

Page 230: ...62 11785 ...

Page 231: ...attery cables for signs of wear abrasion or damage at every pre trip inspection and replace if necessary Also check battery cable routing to ensure that clamps are secure and that cables are not pinched or chafing against any components NOTICE Unit uses R404A and POE oil The use of inert gas brazing procedures is manda tory for all Carrier Transicold refrigera tion units otherwise compressor failu...

Page 232: ...it 1 Check unit mounting bolts 2 Check compressor mounting bolts 3 Check door latches hinges Check Check Section 8 4 3 Refrigeration System 1 Clean condenser surfaces 2 Check defrost air switch and calibrate as necessary 3 Check clean the evaporator coil and all defrost drain hoses 4 Install manifold gauge set and check refrigerant pressure 5 Run APX Control System Pretrip 6 Check calibration of s...

Page 233: ...the 2 grille insert mounting bolts on top of the grille insert 4 The grille is fitted with locating tabs along the bottom To remove swing insert down and lift out of locating slots 5 Reverse above steps to install grille insert Figure 8 1 Grille Insert Removal And Door Latch Maintenance 8 4 2 Remove Surround NOTE It is not necessary to remove the grille before removing the surround 1 Ensure the un...

Page 234: ...al automobile and truck parts suppliers b Cable Replacement 1 Remove circular clip that secures the cable to the paddle assembly See Figure 8 3 2 Slide cable from paddle and rotate other end out of latch assembly NOTE The side door lower cable is inserted through the upper cable eyelet The lower cable is to be removed to gain access to the upper cable 3 Reverse above steps to install new cable Fig...

Page 235: ... comply with all local government environmental laws U S A EPA section 608 8 5 2 Servicing The Refrigerant Charge Servicing of the refrigerant charge includes checking charge level checking for noncondensibles removing the charge pumping down the low side pumping down the compressor adjusting the charge level and adding a complete charge Procedures for charge service are provided in the following ...

Page 236: ...ntinue to use the same cylinder used in step 3 as shown in Figure 8 4 and remove any remaining refrigerant from the system 4 Refer to instructions provided by the manufacturer of the refrigerant recovery unit 5 After making necessary repairs leak check evacuate and recharge the system d Pumping Down The Low Side Components on the low side of the refrigeration system the filter drier EVXV ECXV evap...

Page 237: ...t both the discharge and suction service valve to isolate the compressor 4 Connect a refrigerant recovery device and a clean refrigerant recovery cylinder to the suction and discharge service valves and remove any remaining refrigerant from the compressor DO NOT bring the compressor pressure below 0 psig bar 5 After making necessary repairs leak check and evacuate the compressor Refer to Section 8...

Page 238: ... when the system is without charge when the low side has been pumped down and when only the compressor is to be leak checked Procedures for each condition are provided in the following subsections a Leak Checking a Charged System 1 Ensure the unit will not start automatically by placing the START RUN OFF switch in the OFF position Dis connect the high voltage source and lockout tagout the receptac...

Page 239: ...er pressure is required 6 The recommended procedure for finding leaks from a system is with an electronic leak detector Checking joints with soapsuds is satisfactory only for locating large leaks or pinpointing small leaks once a general area has been located 7 Once leak checking is complete remove the refrigerant nitrogen vapor out of the system 8 If no leaks are found the system is ready for eva...

Page 240: ...em is ready for evacuation Skip to Step 11 9 If any leaks are found they must be repaired before proceeding 10 Repeat steps 4 through 9 as necessary 11 Disconnect the nitrogen cylinder Evacuate the low side of the system after all leaks are repaired Refer to Section 8 5 4 d Leak Checking Compressor The compressor connections suction discharge and economizer must be leak checked once the compressor...

Page 241: ...m mended for this procedure a Evacuation of the Complete System 1 Evacuate only after leak check Refer to Section 8 5 3 2 If possible keep the temperature of the major components condenser evaporator compressor and receiver above 60 F 15 6 C to speed evaporation of moisture If the temperature is lower than 60 F 15 6 C ice might form before moisture removal is complete Heat lamps heat guns or alter...

Page 242: ...ce valve Raise system pressure to approximately 2 psig 0 1 bar Ensure that the control system does not switch to the Charge Mode If this occurs switch it back to the RECOVER LEAK CHK EVAC MODE Refer to Section 5 2 5 8 Purge nitrogen from the low side of the system at the suction service valve 9 Open the vacuum pump valve and start the pump Evacuate unit to 500 microns Close the vacuum pump valve a...

Page 243: ...igerant charge Refer to Section 8 5 2 2 Ensure the unit will not start automatically by placing the START RUN OFF switch in the OFF position Disconnect the high voltage source and lockout tagout the receptacle 3 Frontseat the discharge and suction service valves to help protect the remainder of the system 4 If necessary remove all remaining refrigerant from compressor using refrigerant recovery sy...

Page 244: ...he terminal fence Insertion force of the power plug to the compressor socket may be difficult use of a blunt hard object to pound compressor plug into the compressor socket is not recommended Compressor pin damage may occur if plugs are hammered into place Use light tapping from the palm of hand to aid in seating the plug If the plug is tight fitting remove plug and inspect the o ring for proper s...

Page 245: ... the accumulation can be great enough to restrict air flow cause coil icing repetitive defrosts and loss of unit capacity Due to the washing action of normal defrost the fiber dust and particles may not be visible on the face of the coil but may accumulate deep within Clean the evaporator coil on a regular basis not only to remove cardboard dust but to remove any grease or oil film which sometimes...

Page 246: ...r more information Refer to Technical Procedure 98 50553 00 Inert Gas Brazing 3 Unbraze refrigerant lines from condenser coil 4 Disconnect the hail and bug screen sufficient to reach the ambient sensor 5 and wiring Remove sensor and wiring from condenser frame 4 5 Remove the eight bolts 6 securing the condenser frame assembly to the unit 6 Remove the condenser frame assembly from the unit 7 Remove...

Page 247: ... Assembly 2 Venturi Frame 3 Condenser Coil 4 Condenser Frame 5 Ambient Air Temperature Sensor ATT 6 Condenser Frame Assembly Mounting Bolts 7 Condenser Frame Mounting Bolts 8 Condenser Coil Mounting Brackets 3 5 4 6 7 8 1 2 NOTE Inlet may be lower on later design ...

Page 248: ...he sight glass to 15 to 25 ft lbs 20 3 to 33 9 Nm Torque the fusible plug to 48 to 96 inch lbs 5 4 to 10 8 Nm 4 Leak check evacuate dehydrate and charge system as required Refer to Section 8 5 2 Section 8 5 3 Section 8 5 4 8 7 5 Economizer Heat Exchanger 1 Pump down the low side Refer to Section 8 5 2 2 Ensure the unit will not start automatically by placing the START RUN OFF switch in the OFF pos...

Page 249: ...pper test harness Carrier Transicold P N 07 00515 is available for testing the compressor suc tion modulation valve CSMV and evaporator expan sion valve EVXV The test harness is installed by disconnecting the 2SVM connector at the SVM module and plugging the C1 connector see Figure 8 8 into the module and C2 connector into the unit harness With the test harness in place the A1 A2 test harness conn...

Page 250: ...y the digital voltmeter for each pair of wires If the reading is present on all of the wire pairs there is a good signal coming from the control system 3 If the reading is not present on one or more of the wire pairs check the wiring between the control system and the CSMV connector or check the control system for proper model number Configuration b Diagnostics Stepper Motor SMV The valve stepper ...

Page 251: ...e the valve is fully open by using the stepper motor tester to manually open the valve to 100 before it is installed Ensure the gasket is installed in the body groove and torque the body screws 80 to 97 inch lbs 9 to 11 Nm 3 Leak check evacuate dehydrate and charge system as required Refer to Section 8 5 2 Section 8 5 3 Section 8 5 4 e Emergency Repair Procedures In the event that the CSMV system ...

Page 252: ...ll be different when measured direct or in line The stepper test harness cannot be used to test the ECXV 2 Set the voltmeter to the ACV scale Place the START RUN OFF switch in the OFF position and disconnect the starter motor wire at the weather tight connector Place the START RUN OFF switch back in the START RUN position 3 Perform the following test on the wiring coming from the SVM Place the pos...

Page 253: ...otor drive tester Refer to Section 8 5 1 NOTICE The scroll compressor achieves low suction pressure very quickly Do not use the compressor to evacuate the system below 0 psig Never operate the compressor with the suction or discharge service valves closed frontseated Internal damage will result from operating the compressor in a deep vacuum 2 Start the unit set the step rate to 150 steps per secon...

Page 254: ...This information appears on the coil housing 5 Ensure upper and lower O rings are installed on top and bottom of coil and tighten locking nut to 1 2 to 1 4 Nm 10 to 18 inch pounds b Repairing the Valve 1 Pump down the low side Refer to Section 8 5 2 2 Remove the armature tube taking care the armature and spring do not drop out 3 Ensure the spring is properly seated in the armature and install into...

Page 255: ...or higher than open setting for switch being tested For pressure switch settings refer to Section 2 8 5 Close valve on cylinder and open bleed off valve 6 Open cylinder valve Slowly close bleed off valve and increase pressure until the switch opens If light is used light will go out and if an ohmmeter is used the meter will indicate open Close cylinder valve Slowly open bleed off valve to decrease...

Page 256: ...eturning to the module the reading in Unit Data will default to 55 to 60 psig 3 74 to 4 08 bar Comparisons in this pressure range are not conclusive Test Transducer Wiring 1 Verify that the wiring to the transducer is correct NOTE The CDP connector is identified with a red tape band while the CSP connector is identified with a blue band 2 If required power the transducer circuit by placing the uni...

Page 257: ...roed if position of gauge is changed from vertical to horizontal or vice versa USE ONLY IN POSITION FOR WHICH IT IS ZEROED 6 With air switch in vertical position connect high pressure side of magnehelic gauge a tee and aspirator to high side connection of air switch Tee is to be placed approximately half way between gauge and air switch or an improper reading may result See Figure 8 16 7 Attach an...

Page 258: ...se order to install new Power Control Module Torque fasteners mounting module to frame 1 to 38 to 58 inch lbs 4 3 to 6 6 Nm M6 terminal nut 6 to 30 to 40 inch lbs 3 4 to 4 5 Nm M8 terminal nuts 4 5 to 60 to 80 inch lbs 6 8 to 9 0 Nm See Figure 2 4 Figure 8 17 Power Control Module 1 Mounting Fasteners 2 35 Pin Connector 3 Plastic Bushing 4 Alternator Positive Terminal ALT 5 Battery Negative Termina...

Page 259: ...will ensure software compatibility of all modules 7 Start unit and run Pretrip to check operation 8 8 5 Contactor Control Board CCB 1 Ensure the unit will not start automatically by placing the START RUN OFF switch in the OFF position and removing the negative battery cable Disconnect the high voltage source and lockout tagout the receptacle NOTICE Electronic modules MUST be handled with care to p...

Page 260: ...llowing order from top to bottom Nylock nut Nylon washer CCB Nylon washer 4mm steel washer Standoff Figure 8 19 CCB Fastener Stack 12 With the fastener stack in the correct order torque the 4 nylon nuts to 12 in lbs 13 Reinstall the sub panel starting with the upper 2 bolts Ensure that no wires are pinched in the process 14 Reverse disassembly procedure from this point Torque all 6mm hardware to 4...

Page 261: ... tester TEST button and record reading It should be greater than 200 M If not follow the procedure outlined in Step h 5 Continue testing PSCON by testing at the PSCON T2 and PSCON T3 terminals Both should measure greater than 200 M If not follow the procedure outlined in Step h Figure 8 20 Megohmmeter Connection to Ground Plate 6 To complete the high voltage circuit testing test the T1 T2 and T3 t...

Page 262: ...excessive leakage to ground condition exists the OGF contacts open to de energize and stop the flow of power to CCB1 Loss of power at CCB1 activates alarm 00100 OVERLOAD GROUND FAULT Figure 8 22 Overload Ground Fault Connections OGF Checkout Procedure 1 Check the FAULT LED on the module If the LED is illuminated the module has activated and 12 VDC power supply is correct Perform a megohm test refe...

Page 263: ...bly and check pin to pin resistance For heater resistance refer to Section 2 9 4 Remove the heater mounting brackets 5 Remove and replace faulty heater If removing a drain pan heater carefully remove heater from the clips on the drain pan 6 When reinstalling brackets torque to 6 to 7 ft lbs 8 1 to 9 5 Nm Rods should move freely from side to side when installed 7 Route and secure electrical cables ...

Page 264: ... negative battery cable start unit and run Pretrip to check operation Torque Figure 8 23 Evaporator Blower Assembly 1 Access panel 2 Grille 3 Nozzle 4 Supply Air Sensor 5 Blower Assembly 6 Motor 7 Stator 8 Mounting Brackets 9 Support Bracket Fan Nut 37 to 43 ft lbs 50 to 58 Nm Motor Mounting Bolts 5 5 to 7 5 ft lbs 7 5 to 10 Nm Mounting Bracket Bolts 5 to 7 ft lbs 6 8 to 9 5 Nm 1 2 3 4 5 6 7 8 8 9...

Page 265: ...d motor assembly from the mounting and then disassemble the fan from the motor as required 5 Complete the assembly in reverse order of removal When mounting fan motor assembly assemble so wire connector is in line with lower right welded support leg see in Figure 8 24 6 Reinstall the negative battery cable start unit and run Pretrip to check operation Torque Figure 8 24 Condenser Fan Assembly 1 Co...

Page 266: ... battery charger fuses and inspect fuse holder wire connections Inspect plugs pins and wires at charger connections 6 If input voltage wiring connections and the fuses are good replace the battery charger 8 8 13 Compressor Discharge Temperature Sensor Values for testing the sensor in accordance with standard procedures are provided in Table 8 4 To replace the compressor discharge temperature senso...

Page 267: ... 208 26 32 2 203 400 32 0 32 650 90 32 2 7 334 148 64 4 2 124 24 31 1 189 700 34 1 1 30 850 92 33 3 7 000 150 65 6 2 042 22 30 177 000 36 2 2 29 170 94 34 4 6 684 155 68 3 1 855 20 28 9 165 200 38 3 3 27 590 96 35 6 6 384 160 71 1 1 687 18 27 8 154 300 40 4 4 26 100 98 36 7 6 099 165 73 9 1 537 16 26 7 144 200 42 5 5 24 700 100 37 8 5 828 170 76 7 1 402 14 25 6 134 800 44 6 6 23 390 102 38 9 5 571...

Page 268: ... 2 663 593 42 107 6 42 294 100 212 0 5 848 158 316 4 1 302 14 6 8 593 030 44 111 2 39 078 102 215 6 5 529 160 320 0 1 247 12 10 4 530 714 46 114 8 36 145 104 219 2 5 233 162 323 6 1 193 10 14 0 475 743 48 118 4 33 445 106 222 8 4 953 164 327 2 1 142 8 17 6 426 904 50 122 0 30 985 108 226 4 4 692 166 330 8 1 096 6 32 2 383 706 52 125 6 28 724 110 230 0 4 446 168 334 4 1 054 4 24 8 345 315 54 129 2 ...

Page 269: ... 6 13 55 8 0 115 4 21 6 1 88 27 3 16 60 8 7 126 1 20 4 2 0 29 1 18 65 9 5 137 4 19 2 2 1 30 9 21 70 10 3 149 4 18 0 2 3 32 8 24 75 11 2 162 1 17 2 2 4 34 8 27 80 12 1 175 5 16 4 2 5 36 8 29 85 13 1 189 6 14 6 2 7 38 9 32 90 14 1 204 5 13 8 2 8 41 1 35 95 15 2 220 2 12 10 3 0 43 3 38 100 16 3 236 8 11 12 3 1 45 6 41 105 17 5 254 2 10 14 3 3 48 0 43 110 18 8 272 4 9 16 3 5 50 4 46 115 20 1 291 6 8 1...

Page 270: ...Bar Voltage 10 0 7 0 7 5 0 0 3 0 8 0 0 0 0 1 0 5 0 0 3 1 2 10 0 0 7 1 4 15 0 1 0 1 5 20 0 1 4 1 7 25 0 1 7 1 9 30 2 0 2 1 35 2 4 2 2 40 2 7 2 4 45 3 1 2 6 50 3 4 2 8 55 3 7 3 7 60 4 1 3 1 65 4 4 3 3 70 4 8 3 5 75 5 1 3 6 80 5 4 3 8 85 5 8 5 8 90 6 1 4 1 95 6 5 4 3 100 6 8 4 5 Amps MV Output Amps MV Output Amps MV Output Amps MV Output 0 0 10 0 167 20 0 334 30 0 501 1 0 0167 11 0 1837 21 0 3507 31 ...

Page 271: ...8 41 62 11785 ...

Page 272: ...62 11785 8 42 ...

Page 273: ...l Not Terminate Cooling 9 2 9 2 5 Unit Will Not Heat Or Has Insufficient Heating 9 2 9 2 6 Unit Will Not Terminate Heating 9 2 9 2 7 Defrost Cycle Malfunction 9 2 9 2 8 Abnormal Pressure Cooling 9 3 9 2 9 Abnormal Noise 9 3 9 2 10 No Evaporator Air Flow Or Restricted Air Flow 9 3 9 2 11 Expansion Valve EVXV Malfunction 9 4 9 2 12 Compressor Suction Modulation Valve CSMV Malfunction 9 4 9 2 13 Econ...

Page 274: ...62 11785 ...

Page 275: ...e charger Replace Charger does not charge Open F33 or F34 or F35 Replace Charger is not receiving AC input Section 8 8 12 AC input exceeding design limits Section 8 8 12 Charger output is not connected to 12 volt bat tery Check output wiring connections to battery Defective charger Replace Low output voltage mea sured across charger output Battery not connected to charger It is normal to measure 1...

Page 276: ...limit Section 4 4 2 Low Battery Voltage Section 4 4 2 Supply air temperature limit is too low Section 4 4 2 9 2 5 Unit Will Not Heat Or Has Insufficient Heating Unit will not heat or has insuffi cient heat Heater s defective Section 8 8 4 Heater contactors or coil defective Replace Defective wiring connectors Replace Loose terminal connections Tighten No or restricted air flow Section 9 2 10 Tempe...

Page 277: ...lation valve malfunction Section 8 7 7 Damaged Compressor Section 8 6 Compressor rotation backwards Check Contactor Wiring Discharge transducer circuit faulty pressure reading Section 8 7 11 Low suction pressure Filter drier partially plugged Section 8 7 3 Low refrigerant charge Section 8 5 2 Expansion valve malfunction Section 8 7 8 No evaporator air flow or restricted air flow Section 9 2 10 Exc...

Page 278: ... Coil not seated properly Check Coil defective Section 8 7 7 CSP defective Section 8 7 11 CST defective Section 8 8 14 Damaged or corroded electrical connections at valve or SVM Check Repair Stepper Valve Module SVM Check Section 2 5 4 Repair Section 8 8 3 9 2 13 Economizer Valve ECXV Malfunction ECXV not controlling correctly Coil not seated properly Check Valve Valve Coil defective Section 8 7 8...

Page 279: ... SAT PWR A 6 LB B 7 3MM 34 8 3MM 23 9 HVB7 E 10 PCM 35 13 HVB7 F 15 3MM 18 16 SP 17 18 1MM 1 19 3MM 15 23 AFAS A F6 A 24 3MM 13 26 3MM 14 27 3MM 28 28 2MM 12 29 2MM 23 30 2MM 29 31 1MM 6 32 SP 18 34 PCM 13 35 Unused Terminals 1 2 3 4 5 10 11 12 14 17 20 21 22 25 33 PCM ï WHITE 1 12 24 35 Component Terminal PCM 19 1 HVB7 C 2 SP 15 3 HVB7 D 4 PCM 32 6 SP 16 8 Unused Terminals 5 7 1MM ï BLACK 1 3 6 8...

Page 280: ... 3 17 DP16 F EVOT B 18 CDT A 19 CSP 1 20 CDP 1 21 DP16 A 1DTT B 22 PCM 30 23 DP16 P EVOP 1 25 ECOT A 26 CST A 27 ECOP 1 28 PCM 31 29 SP 20 30 SP 24 35 Unused Terminals 13 24 31 34 2MM ï BLACK 1 12 24 35 Component Terminal LIV 1 5 LB H 7 PCM 26 AFAR 13 PCM 27 14 PCM 23 15 SP 23 16 PCM 16 18 DAS Common A 19 PCM 9 23 PCM 28 28 DAS Open B 29 PCM 8 34 Unused Terminals 4 5 8 9 12 17 20 22 24 27 30 33 35...

Page 281: ...C PWR 8 Unused Terminals None 1SVM ï BLACK 1 3 6 8 Component Terminal CSMV A 2 CSMV B 3 CSMV C 4 CSMV D 5 DP16 N EVXV E 6 DP16 J EVXV A 7 DP16 K EVXV B 8 DP16 L EVXV C 9 DP16 M EVXV D 10 SP 17 11 DS A 13 REM A 14 REM C 15 SP 18 22 DS B 24 REM B 25 REM D 26 Unused Terminals 1 12 16 21 23 27 35 Option 2SVM ï BLUE 1 12 24 35 ...

Page 282: ...V C 4 ECXV D 5 SP 17 11 SP 18 22 3SVM 32 31 3SVM 31 32 Unused Terminals 6 10 12 21 23 30 33 35 3SVM ï BLUE 1 12 24 35 Component Terminal 1SVM 3 1 1SVM 2 2 SATCOM B 3 ES G 6 J 1A 7 SATCOM C 8 1SVM 8 10 SATCOM A 12 Unused Terminals 4 5 9 11 13 14 DM ï BLACK 1 5 10 14 ...

Page 283: ...nent Terminal SP 15 A SP 16 B 1MM 2 C 1MM 4 D PCM 10 E PCM 15 F 1SVM 7 G 1SVM 5 H SP 10 GND J SP 23 K Unused Terminals None HVB7 A E F K Component Terminal REM E A REM G B REM J C SP 26 D Unused Terminals E F HVB8 A C D F ...

Page 284: ...SP 20 R EVOP 2 2MM 17 S EVOP 3 Unused Terminals None DP16 Engine Harness Connector Shown A H S J Splice Point Component SP 10 Ground GNDRING 1 SATPWR B LIV 2 LB G AFAS B HVB7 J SP 15 Ground 1MM 3 HVB7 A 1SVM 1 SP 16 Ground 1MM 8 1SVM 6 HVB7 B SP 17 Power 3SVM 11 PCM 18 2SVM 11 SP 18 Power PCM 34 2SVM 22 3SVM 22 SP 20 5V Power 2MM 30 CSP 2 ECOP 2 CDP 2 DP16 R SP 23 Power HVB7 K HPS A 3MM 16 SP 24 P...

Page 285: ...P 64 19 CDCON2 A1 20 SP 50 26 2CCB29 29 SP 56 31 CDCON1 A1 33 SP 58 34 SP 65 35 Unused Terminals 7 9 11 16 18 21 25 27 28 30 32 1CCB 1 12 24 35 Component Terminal SP 62 1 CCON A1 2 SP 52 4 HVB6 8 5 1CCB6 6 HVB5 6 9 HVB5 3 10 SP 63 12 HTCON2 A1 13 SP 55 14 SP 51 15 HVB5 7 16 HVB6 7 17 2CCB 30 18 HVB5 5 20 HTCON1 A1 24 SP 50 26 HVB5 8 28 1CCB29 29 2CCB 18 30 HVB5 4 33 1EVCON A1 34 SP 71A 35 Unused T...

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Page 288: ...62 11785 10 8 ...

Page 289: ...ontrol System Interface 5 1 Cool Mode 4 6 Cool Heat Null Mode Switching Logic 4 6 CSMV Control Overrides 4 13 D DATA RECORDER 3 13 Data Transfer USB Memory Device 5 9 DataLink Data Recorder Via TRU Tech 5 20 DataTrak 3 27 DEFROST 4 7 Defrost Air Switch 8 26 Defrost Initiation 4 7 Defrost Modes 4 8 Defrost Termination 4 8 Display 3 1 Display Module DM 8 29 Display Screens 3 2 Door Latch Maintenance...

Page 290: ...NSPECTION 8 2 ProductShield 4 11 R Receiver 2 6 REFRIGERANT SYSTEM COMPONENT SERVICE 8 15 REFRIGERANT SYSTEM SERVICE 8 5 Refrigerant System Service Connections 8 5 Refrigerants 1 1 REFRIGERATION TEMPERATURE CONTROL Troubleshooting 9 1 REFRIGERATION CIRCUIT DURING COOLING 2 15 REFRIGERATION SYSTEM DATA 2 13 Remote Panel 2 13 3 29 Remote Switch es 2 12 Remote Temperature Sensor 2 12 Remove Grille In...

Page 291: ...on 4 5 Temperature Pressure Chart 8 39 Temperature Range Lock 1 2 4 10 Temperature Sensor Checkout 8 37 Transferring Configuration Files 5 15 Troubleshooting 9 1 TRU Tech 5 16 TRU View 5 16 U UNIT DATA 3 19 USB MEMORY DEVICES 5 9 USER SELECTED OVERRIDE OPERATION 4 9 V VIEW ACTIVE ALARMS 3 21 VIEW HOUR METERS 3 22 W WARNING STATEMENTS 1 2 ...

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Page 294: ... 4805 Syracuse NY 13221 USA www carrier transicold com North America Carrier Transicold 700 Olympic Drive Athens GA 30601 USA Tel 1 706 357 7223 Fax 1 706 355 5435 Central America and Mexico Ejercito Nacional 253 A Piso 5700 Colonia Anahuac 11320 Mexico D F Tel 55315010 Fax 55315010 ext 1005 ...

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Carrier TRANSICOLD VECTOR 8100, Operation & Service Manual

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