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58CLA

Series 120

Low-Boy Oil Furnace

Installation, Start-up,

and Operating instructions

NOTE:

Read the entire instruction manual before starting the

installation.

This symbol

indicates a change since last issue.

TABLE OF CONTENTS

SAFETY CONSIDERATIONS .....................................................1

INTRODUCTION ..........................................................................2

LOCATION....................................................................................3

General ......................................................................................3
Location Relative to Cooling Equipment ................................3

INSTALLATION ...........................................................................3

Air for Combustion and Ventilation ........................................3
General ......................................................................................3
Unconfined Space .....................................................................4
Confined Space .........................................................................4

All Air from Inside the Structure .......................................4
All Air from Outside of Structure ......................................4
Duct Work Recommendations ............................................5
Venting.................................................................................5
Oil Burner ............................................................................6
Oil Connections ...................................................................6
Barometric Draft Control ....................................................6
Electrical Connections.........................................................6
Filters ...................................................................................6

START-UP, ADJUSTMENT, AND SAFETY CHECKOUT ......6

Operational Checkout ...............................................................6
Combustion Check....................................................................7
Fan Adjustment Check .............................................................7
Limit Control Check...............................................................10
For Year-Round Air Conditioning .........................................10
Heating ....................................................................................10
Cooling ....................................................................................10
Constant Blower Switch .........................................................10

MAINTENANCE.........................................................................10

General ....................................................................................10
Oil Burner ...............................................................................10
Heat Exchanger and Flue Pipe ...............................................11
Blower Removal .....................................................................11

SAFETY CONSIDERATIONS

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER
FLAMMABLE VAPORS AND LIQUIDS IN THE VI-
CINITY OF THIS OR ANY OTHER APPLIANCE.
DO NOT ATTEMPT TO START THE BURNER
WHEN EXCESS OIL HAS ACCUMULATED, WHEN
THE FURNACE IS FULL OF VAPOR, OR WHEN
THE COMBUSTION CHAMBER IS VERY HOT.

For use with grade 1 or 2 Fuel Oil. Do not use Gasoline,
Crankcase Oil, or any Oil containing Gasoline! Failure to
follow this warning could lead to sooting, fire, explosion,
and/or severe bodily harm.

Never burn garbage or paper in the heating system and never
leave rags, paper, or any flammable items around the unit.
Failure to follow this caution will result in minor unit or
property damage.

These instructions are intended to be used by qualified
personnel who have been trained in installing this type of
furnace. Installation of this furnace by an unqualified person
may lead to equipment damage and/or a hazardous condition
which may lead to bodily harm.

All local and national code requirements governing installation of
oil burning equipment, wiring, and flue connections must be
followed. Some of the codes (issued by the Canadian Standards
Association, the National Fire Protection Agency, and/or the
American National Standards Institute) that may be applicable are:

ANSI/NFPA 31: INSTALLATION OF OIL BURNING EQUIP-
MENT

Fig. 1-58CLA Low-Boy Oil Furnace

A96280

Visit www.carrier.com

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1

4

Tab

6a 8a

PC 101

Catalog No. 535–80122

Printed in U.S.A.

Form 58CLA-5SI

Pg 1

11–03

Replaces: 58CLA-4SI

Summary of Contents for 1-58CLA

Page 1: ...OF VAPOR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT For use with grade 1 or 2 Fuel Oil Do not use Gasoline Crankcase Oil or any Oil containing Gasoline Failure to follow this warning could lead to sooting fire explosion and or severe bodily harm Never burn garbage or paper in the heating system and never leave rags paper or any flammable items around the unit Failure to follow this caution will re...

Page 2: ...ult in minor personal injury or product and property damage NOTE is used to highlight suggestions which will result in enhanced installation reliability or operation INTRODUCTION The model 58CLA Furnaces are available in 2 sizes Each size unit can be fired at 3 different rates by a simple nozzle change Unit 105 12 covers input ranges from 91 000 to 105 000 Btuh unit 120 20 covers input ranges from...

Page 3: ...amper is in full cool or heat position INSTALLATION Step 1 Air for Combustion and Ventilation Installation of this furnace in an area where it will receive contaminated combustion air must be avoided Such contami nation would include the following ammonia chlorine hydrogen sulfide halogenated hydrocarbons carbon tetra chloride cleaning solvents hydrochloric acid water soften ing chemicals and simi...

Page 4: ...hould be located about 6 in from top and bottom of enclosure at front of furnace See Table 3 NOTE In calculating free area consideration shall be given to blocking effect of louvers grilles or screens protecting openings Screens used shall not be smaller than 1 4 in mesh and shall be readily accessible for cleaning If free area through a design of louver or grille is known it shall be used in calc...

Page 5: ...efer to ANSI NFPA 211 Chimney Fireplaces Vents and Solid Fuel Burning Appliances and or CSA B139 Installation Code This furnace is certified for use with Type L vent maximum flue gas temperature 575 F Vent System Inspection Before furnace is installed it is highly recommended that any existing vent system be completely inspected For any chimney or vent this should include the following 1 Inspectio...

Page 6: ...al Code CSA C22 1 or subauthorities having jurisdiction Do not connect aluminum wire between disconnect switch and furnace Use only copper wire Failure to follow this caution will lead to intermittent electrical operation and or fire hazard The control system depends on correct polarity of power supply Connect HOT wire H and NEUTRAL wire N as shown in Fig 3 or 4 A separate line voltage supply MUST...

Page 7: ...required to determine thermal efficiency of fur nace 6 An oil filter should be installed as close to burner as possible with ALL oil burners and is essential on lower firing rate burners We recommend the use of a low pressure drop oil filter such as the General Filter Inc model 1A 25A or equivalent 7 The oil pressure regulator is factory set to give oil pressure of 130 psig for the model having 10...

Page 8: ...Fig 3 Wiring Diagram For 105 12 A03164 X04031 Rev A 8 ...

Page 9: ...Fig 4 Wiring Diagram For 120 20 A03165 X04032 Rev A 9 ...

Page 10: ...o keep this furnace in good operating condition and to maintain its warranty the furnace MUST be serviced on an annual basis This servicing includes a nozzle change a burner inspection a visual check of tube passages through flue outlet and cleanout ports and a visual inspection of combustion chamber when burner is removed Depending on above inspection service could also include a cleaning and vac...

Page 11: ...ed 8 After cleaning replace flue silencer flue collar and oil burner 9 Readjust burner for proper operation Step 4 Blower Removal To remove blower from furnace 1 Turn off all oil and electrical supplies upstream of furnace 2 Remove blower access door 3 Remove air filters 4 Remove blower retaining wing nuts 5 Slide blower on rails toward rear of unit 6 Reverse items 1 through 5 to reinstall blower ...

Page 12: ...31 58cla5si Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 6a 8a PC 101 Catalog No 535 80122 Printed in U S A Form 58CLA 5SI Pg 12 11 03 Replaces 58CLA 4SI ...

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