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3. Melted ignitor/relay control.

4. Air band or air turbulator settings more open than normal.

5. Lockouts on start-up.

The requirements for combustion and ventilation air depend upon
whether the furnace is located in a CONFINED or UNCONFINED
space.

Step 3-Unconfined Space

An unconfined space must have at least 50 cu ft for each 1000
Btuh of total input for all the appliances (such as furnaces, clothes
dryers, water heaters, etc.) in the space. (See Table 2.)

In unconfined spaces in buildings of conventional frame, brick, or
stone construction, infiltration MAY be adequate to provide air for
combustion, ventilation, and dilution of flue gases. This determi-
nation must be made on an individual installation basis and must
take into consideration the overall volume of unconfined space, the
number of windows and ventilation openings, the number of doors
to the outside, internal doors which can close off unconfined space,
and overall tightness of building construction. Consideration must
also be given to the amount of storage items (furniture, boxes, etc.)
within the unconfined space which take away from the air volume.

Many new buildings and homes (and older ones that have been
weatherized) MUST BE considered as being of tight construction,
therefore, infiltration will not be sufficient to supply necessary air
for combustion and ventilation.

A building can be considered as being of tight construction when:

Walls and ceilings exposed to outside atmosphere have a
continuous water vapor retarder with a rating of 1 perm or less
with openings gasketed or sealed, and/or

Weatherstripping has been added on operable windows and
doors, and/or

Caulking or sealants are applied to areas such as joints around
window and door frames; between sole plates and floors;
between wall-ceiling joints; between wall panels; at penetra-
tions for plumbing, electrical, and fuel lines; and at other
openings.

If combustion and ventilation air must be supplied to an uncon-
fined space from outside, an opening with a FREE AREA of not
less than 1 sq in. per 1000 Btuh of total input of all appliances
within unconfined space (but not less than 100 sq in.) must be
provided. This opening must be located such that it can not be
blocked at any time.

Step 4-Confined Space

A confined space has a volume of less than 50 cu ft per 1000 Btuh
of the total input rating for all appliances installed in that space.

When furnace is installed in a closet or enclosure, 2 ventilation
openings, with OPEN AREA as dimensioned in example below
are required for combustion air. The openings should be located
about 6 in. from top and bottom of enclosure at front of furnace.
(See Table 3.)

NOTE:

In calculating free area, consideration shall be given to

blocking effect of louvers, grilles, or screens protecting openings.
Screens used shall not be smaller than 1/4 in. mesh and shall be
readily accessible for cleaning. If free area through a design of
louver or grille is known, it shall be used in calculating size design
and free area specified. If design and free area are not known, it
may be assumed that wood louvers have 20 percent free area and
metal louvers and grilles have 60 percent free area. Louvers shall
be fixed in open position or interlocked with furnace so they open
automatically at furnace start-up and remain open during furnace
operation.

The size of the openings depends upon whether the air comes from
outside of the structure or an unconfined space inside the structure.

ALL AIR FROM INSIDE THE STRUCTURE

For a confined space, where air is taken from an interior space, 2
permanent openings of equal area are required. One opening must
be within 12 in. of ceiling and the other within 12 in. of floor. Each
opening must have a free area of at least 1 sq in. per 1000 Btuh of
total input rating but not less than 100 sq in. (See Table 4.)

ALL AIR FROM OUTSIDE OF STRUCTURE

If outside air is supplied to a confined space, then the 2 openings
must be equal and located as above.

1. If combustion air is taken through a permanent opening

directly communicating with the outdoors, the opening shall
have a minimum free area of 1 sq in. per 4000 Btuh of total
input rating for all equipment in the enclosure.

2. If combustion air is taken from outdoors through vertical

ducts, the openings and ducts MUST have at least 1 sq in. of
free area per 4000 Btuh of the total input for all equipment
within the confined space. (See Table 5.)

3. If combustion air is taken from outdoors through horizontal

ducts, the openings and ducts MUST have at least 1 sq in. of
free area per 2000 Btuh of the total input for all equipment
within the confined space. (See Table 6.)

When ducts are used to supply air, they must be of the same cross
sectional area as free area of openings to which they connect.

The minimum dimension of rectangular air ducts must not be less
than 3 in.

Table 2-Minimum Floor Area

For Unconfined Space

58CLA FURNACE

INPUT BTUH

MINIMUM SQ FT WITH

7-1/2 FT CEILING

70,000

467

91,000

607

105,000

700

119,000

793

140,000

933

154,000

1026

Table 3-Combustion Air From Confined Space

58CLA FURNACE

INPUT BTUH

LENGTH

(IN.)

HEIGHT

(IN.)

70,000-105,000

16

8

154,000

20

10

Table 4-Combustion Air From

Unconfined Space

58CLA FURNACE

INPUT BTUH

FREE AREA PER

OPENING

(SQ IN.)

70,000

100

91,000

100

105,000

105

119,000

119

140,000

140

154,000

154

4

Summary of Contents for 1-58CLA

Page 1: ...OF VAPOR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT For use with grade 1 or 2 Fuel Oil Do not use Gasoline Crankcase Oil or any Oil containing Gasoline Failure to follow this warning could lead to sooting fire explosion and or severe bodily harm Never burn garbage or paper in the heating system and never leave rags paper or any flammable items around the unit Failure to follow this caution will re...

Page 2: ...ult in minor personal injury or product and property damage NOTE is used to highlight suggestions which will result in enhanced installation reliability or operation INTRODUCTION The model 58CLA Furnaces are available in 2 sizes Each size unit can be fired at 3 different rates by a simple nozzle change Unit 105 12 covers input ranges from 91 000 to 105 000 Btuh unit 120 20 covers input ranges from...

Page 3: ...amper is in full cool or heat position INSTALLATION Step 1 Air for Combustion and Ventilation Installation of this furnace in an area where it will receive contaminated combustion air must be avoided Such contami nation would include the following ammonia chlorine hydrogen sulfide halogenated hydrocarbons carbon tetra chloride cleaning solvents hydrochloric acid water soften ing chemicals and simi...

Page 4: ...hould be located about 6 in from top and bottom of enclosure at front of furnace See Table 3 NOTE In calculating free area consideration shall be given to blocking effect of louvers grilles or screens protecting openings Screens used shall not be smaller than 1 4 in mesh and shall be readily accessible for cleaning If free area through a design of louver or grille is known it shall be used in calc...

Page 5: ...efer to ANSI NFPA 211 Chimney Fireplaces Vents and Solid Fuel Burning Appliances and or CSA B139 Installation Code This furnace is certified for use with Type L vent maximum flue gas temperature 575 F Vent System Inspection Before furnace is installed it is highly recommended that any existing vent system be completely inspected For any chimney or vent this should include the following 1 Inspectio...

Page 6: ...al Code CSA C22 1 or subauthorities having jurisdiction Do not connect aluminum wire between disconnect switch and furnace Use only copper wire Failure to follow this caution will lead to intermittent electrical operation and or fire hazard The control system depends on correct polarity of power supply Connect HOT wire H and NEUTRAL wire N as shown in Fig 3 or 4 A separate line voltage supply MUST...

Page 7: ...required to determine thermal efficiency of fur nace 6 An oil filter should be installed as close to burner as possible with ALL oil burners and is essential on lower firing rate burners We recommend the use of a low pressure drop oil filter such as the General Filter Inc model 1A 25A or equivalent 7 The oil pressure regulator is factory set to give oil pressure of 130 psig for the model having 10...

Page 8: ...Fig 3 Wiring Diagram For 105 12 A03164 X04031 Rev A 8 ...

Page 9: ...Fig 4 Wiring Diagram For 120 20 A03165 X04032 Rev A 9 ...

Page 10: ...o keep this furnace in good operating condition and to maintain its warranty the furnace MUST be serviced on an annual basis This servicing includes a nozzle change a burner inspection a visual check of tube passages through flue outlet and cleanout ports and a visual inspection of combustion chamber when burner is removed Depending on above inspection service could also include a cleaning and vac...

Page 11: ...ed 8 After cleaning replace flue silencer flue collar and oil burner 9 Readjust burner for proper operation Step 4 Blower Removal To remove blower from furnace 1 Turn off all oil and electrical supplies upstream of furnace 2 Remove blower access door 3 Remove air filters 4 Remove blower retaining wing nuts 5 Slide blower on rails toward rear of unit 6 Reverse items 1 through 5 to reinstall blower ...

Page 12: ...31 58cla5si Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 6a 8a PC 101 Catalog No 535 80122 Printed in U S A Form 58CLA 5SI Pg 12 11 03 Replaces 58CLA 4SI ...

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