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30

Fan Rotation

Correct fan rotation with respect to fan outlet is shown in Fig. 25.

To reverse the direction of rotation of a 3-phase fan motor, reverse

any 2 of the power leads. Refer to the connection diagram on the

inside of motor terminal box cover for proper reversing procedure

of a single-phase motor.

Fig. 25 — Fan Rotation

Fan Pulley Alignment

 Align as follows:

1. Loosen setscrews on pulleys.

2. Align pulleys visually and tighten setscrews on fan pulley to

lock it in place.

3. Use the methods shown in Fig.  26  to check  proper  pulley

alignment.

Fig. 26 — Fan Pulley Adjustments

4. If pulleys are not in correct alignment, loosen the motor hold

-

down bolts and slide the motor axially until the pulleys are

aligned.

5. Tighten motor holddown bolts.

Pulley and Drive Adjustment

To obtain desired fan speed, refer to the fan motor, drive data and

performance data in Tables 18-42 and adjust fan motor pulley as

follows:

1. Remove  belt  from  fan  motor  pulley  after  loosening  motor

from motor base.

2. Loosen setscrew in moveable flange of pulley. Screw move

-

able flange toward fixed flange to increase the fan speed and

away from fixed flange to reduce speed. Before tightening

setscrew, make certain that setscrew is over nearest flat sur

-

face of pulley hub. (See Fig. 26.)

Condensate Drains

Keep condensate drains free of dirt and foreign matter.

Return-Air Filters

Refer to Replacing Filters section on page 42 for filter accessibili

-

ty and  removal. Replace with clean filters of the sizes listed in

Tables 1-6.

Chilled Water Coil Freeze Protection

Shut  off  water  supply  to  unit.  Remove  side  panel  of  unit  and

remove vent and drain plugs in top and bottom of coil  header.

Drain coil and blow out remaining water. Reinstall plugs and side

panel. Alternative freeze protection methods follow:

• Circulate hot water within the water coil’s supply main or

supplementary space heating.

• Close off supply lines to unit and open a union or field-

supplied drain valve in the return line.

• After draining as much water as possible from coils, add

sufficient antifreeze to prevent residual  water in the coil

from freezing.

• Add a sufficient quantity of non-corrosive antifreeze to the

entire system to prevent all water within the system from

freezing.

Coil Removal

Remove unit panels and corner posts as required. Disconnect coil

connections and remove fastening screws. Remove coil through

end or side sections of unit.

Cleaning Cooling Coil

Remove return-air filters. Remove any heavy dirt that may have

accumulated on underside of coil. Coil can be cleaned more easily

with a stiff brush, vacuum cleaner, or compressed air when coil is

dry. If coil  is wet or if water is to be used  for cleaning, guard

against  splashing  water  on  electrical  components  or  damaging

surrounding area. Clean coil baffles as applicable and check for

tight fit to be sure air does not bypass coil.

Cleaning Insulation

The insulation contains an immobilized antimicrobial agent that

helps prevent the growth of bacteria and fungi. Clean the inner

surface  of the  insulation according to  the separate  maintenance

instructions shipped with the unit.

Air

Discharge

Cutoff
Plate

Fan 
Wheel

Fan 
Housing

Adjustable Flanges

Setscrews

Straight Edge Must
Be Parallel
With Belt

Fixed Flanges

Two Grooves

Single Groove

Motor and Fan Shafts
Must Be Parallel

Pulleys

Setscrews

CAUTION

UNIT OPERATION HAZARD

Failure to follow this caution could cause equipment damage.

Increasing fan speed produces a greater load on motor.

Do not exceed rated capacity of motor.

IMPORTANT:  Draining  from  return  line  will  not  completely

drain water from coils.

Summary of Contents for 40RU 07-16

Page 1: ...performed by trained service personnel When working on air conditioning equipment observe precautions in the literature tags and labels attached to the unit and other safety precautions that may apply...

Page 2: ...1 2 ft 762 mm Right Side 3 1 2 ft 1067 mm Left Side 2 1 2 ft 762 mm For units equipped with an economizer refer to the accessory installation instructions for additional clearance requirements Be sur...

Page 3: ...only 4 Example 0 R U A A 1 2 A 1 A 6 0 A 0 A 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Packaging 0 Standard Future Use A Standard Cabinet Paint 0 None 1 Painted Future Use A Standard Revision Num...

Page 4: ...4 Fig 2 Dimensions Sizes 07 12...

Page 5: ...5 Fig 2 Dimensions Sizes 07 12 cont...

Page 6: ...6 Fig 3 Dimensions Size 14 and 16...

Page 7: ...7 Fig 3 Dimensions Size 14 and 16 cont...

Page 8: ...12 16 Split Type Percentage Face 50 50 Face 50 50 Face 50 50 Rows Fins in 4 15 4 15 4 15 4 15 4 15 PIPING CONNECTIONS Quantity Size in DX Coil Suction ODF 1 1 1 8 1 1 1 8 2 1 1 8 2 1 1 8 2 1 1 8 DX Co...

Page 9: ...ts per Split 12 15 9 12 16 Split Type Percentage Face 50 50 Face 50 50 Face 50 50 Rows Fins m 4 591 4 591 4 591 4 591 4 591 PIPING CONNECTIONS Quantity Size in DX Coil Suction ODF 1 1 1 8 1 1 1 8 2 1...

Page 10: ...Split 15 12 12 9 10 Split Type Percentage Face 50 50 Face 50 50 Rows Fins in 3 15 4 15 4 15 4 15 4 15 PIPING CONNECTIONS Quantity Size in DX Coil Suction ODF 1 1 1 8 1 1 1 8 1 1 1 8 2 1 1 8 2 1 1 8 D...

Page 11: ...9 10 Split Type Percentage Face 50 50 Face 50 50 Rows Fins m 3 591 4 591 4 591 3 591 4 591 PIPING CONNECTIONS Quantity Size in DX Coil Suction ODF 1 1 1 8 1 1 1 8 1 1 1 8 2 1 1 8 2 1 1 8 DX Coil Liqu...

Page 12: ...3 15 PIPING CONNECTIONS Quantity Size in Chilled Water In 1 1 3 8 ODF 1 1 3 8 ODF 1 1 3 8 ODF 2 1 3 8 ODM 2 1 3 8 ODM Chilled Water Out 1 1 3 8 ODF 1 1 3 8 ODF 1 1 3 8 ODF 2 1 3 8 ODM 2 1 3 8 ODM Stea...

Page 13: ...3 591 3 591 3 591 3 591 PIPING CONNECTIONS Quantity Size in Chilled Water In 1 1 3 8 ODF 1 1 3 8 ODF 1 1 3 8 ODF 2 1 3 8 ODM 2 1 3 8 ODM Chilled Water Out 1 1 3 8 ODF 1 1 3 8 ODF 1 1 3 8 ODF 2 1 3 8...

Page 14: ...suspension technique The unit needs support underneath to prevent sagging Unit Isolation Where extremely quiet operation is essential install isolators be tween floor and base of unit or between ceili...

Page 15: ...s coils for all 40RUA 07 08 12 14 and 16 and 40RUQ 07 08 and 12 units 40RUQ 16 units as well as 40RUS 08 12 14 and 16 units require additional holes that must be field fabricated to accommodate the p...

Page 16: ...ZE 8 GA 1 1113 12 3 16 1 G5 40RUA 08 4 Row 1 BBIZE 6 GA 1 1136 15 1 4 1 G5 40RUQ 08 4 Row 1 BBIZE 8 GA 1 1113 12 3 16 1 G5 40RUA 12 4 Row 2 BBIZE 4 GA 2 1135 9 1 4 2 G3 40RUQ 12 4 Row 2 BBIZE 5 GA 2 1...

Page 17: ...ng Radius Elbow 1 1 8 Nipple 12 L 1 1 8 Long Radius Elbow 40RUQ 12 1 Suction Lower 2 1 1 8 Street Elbow 2 Liquid Lower 5 8 Street Elbow 5 8 Nipple 5 1 2 L 5 8 Long Radius Elbow 3 Liquid Upper 5 8 Stre...

Page 18: ...le 7 L 1 3 8 Long Radius Elbow 7 Supply Upper 1 3 8 Long Radius Elbow 1 3 8 Nipple 11 3 4 L 1 3 8 Long Radius Elbow Table 11 Fitting Requirements cont UNIT ACCESS HOLE NO CONNECTION TYPE CIRCUIT FITTI...

Page 19: ...commended knockouts and access holes to use for each 40RUS unit size To size design and install chilled water piping consult the Carrier System Design manual See Fig 11 for an example of a typical in...

Page 20: ...static pressure created by fans preventing complete drainage Conditions will worsen as filters become dirty Install clean out plugs in trap Pitch drain line downward to an open floor drain or sump Pr...

Page 21: ...ontactor coil data Fig 14 Disconnect Switch and Unit Adjustment Slots Both Ends of Unit PVC Stub Unit Drain Connection WARNING Failure to follow this warning could result in personal injury or death D...

Page 22: ...40RUQ 16 208 230 3 60 187 253 3 7 2 76 10 2 13 0 20 460 3 60 414 506 3 7 2 76 4 8 6 0 15 575 3 60 518 632 3 0 2 24 3 8 5 0 15 Table 13 Electrical Data Alternate Motors Single Speed UNIT V PH Hz VOLTA...

Page 23: ...20 460 3 60 414 506 3 7 2 76 4 9 7 0 15 575 3 60 518 632 3 7 2 76 4 5 6 0 15 Table 15 Electrical Data Alternate Motors Two Speed UNIT V PH Hz VOLTAGE LIMITS FAN MOTOR POWER SUPPLY Hp kW FLA MINIMUM C...

Page 24: ...Size the Field Power Wiring between the heater TB1 and the 40RU indoor fan motor per NEC Article 430 28 1 or 2 depends on length of conduit between heater enclosure and 40RU power entry location Inst...

Page 25: ...on on the units corner post Fan motors are factory installed on all units Indoor fan contactors are located in the fan contactor box behind the side access panel See Fig 15 and 16 Wire the thermostat...

Page 26: ...using return air ductwork route return air duct to the unit s return air inlet near the filter rack using a canvas connection to prevent transmission of unit vibration If the duct blocks off the unit...

Page 27: ...27 Fig 18 Typical Fan Discharge Connections for Multiple Fan Units Fig 19 Duct Flange Installation...

Page 28: ...ntation When service is completed replace unit panels Panels Panels are fastened to unit frame with sheet metal screws Fan and coil compartment must be sealed tightly after service to prevent air from...

Page 29: ...Adjustment Loosen the 2 locking bolts holding the fan wheel hub to shaft See Fig 22 Position fan wheel in center of the fan housing and tight en locking bolts Clearance between wheel and housing shoul...

Page 30: ...ining water Reinstall plugs and side panel Alternative freeze protection methods follow Circulate hot water within the water coil s supply main or supplementary space heating Close off supply lines to...

Page 31: ...ical Manufacturers Association Table 19 Fan Motor Data 40RUA Q S Alternate Motor Single Speed English UNIT 40RUA Q 07 40RUA Q S 08 40RUS 10 40RUA Q S 12 40RUA S 14 40RUA Q S 16 208 230 1 60 Speed rpm...

Page 32: ...HZ 56HZ 56HZ Shaft Dia mm 15 9 22 2 22 2 22 2 22 2 22 2 NEMA National Electrical Manufacturers Association Table 22 Fan Motor Data 40RUA Q S Alternate Motor Single Speed SI UNIT 40RUA Q 07 40RUA Q S 0...

Page 33: ...ciency 40RUA S Two Speed Motor MOTOR HP EPACT MINIMUM MOTOR EFFICIENCY 2 4 80 0 2 9 86 5 3 7 83 6 5 0 89 5 89 5 EPACT Energy Policy and Conservation Act of 1992 Table 26 Fan Motor Data 40RUA S Standar...

Page 34: ...1 1 8 Table 30 Motor Efficiency 40RUQ Two Speed Motor MOTOR HP EPACT MINIMUM MOTOR EFFICIENCY 1 7 82 0 2 4 80 0 2 9 86 5 3 7 83 6 3 7 87 9 5 0 89 5 87 9 EPACT Energy Policy and Conservation Act of 199...

Page 35: ...SHAFTS CENTER DISTANCE IN 10 44 12 32 10 44 12 32 10 44 12 32 10 44 12 32 10 44 12 32 10 44 12 32 Table 34 Medium Static Drive Data 60 Hz English UNIT 40RUA Q 07 40RUA Q S 08 40RUS 10 40RUA Q S 12 40...

Page 36: ...1200 1200 Change per 1 2 Turn of Moveable Motor Pulley Flange 24 6 28 7 28 7 28 7 19 4 18 4 MAX FULL TURN FROM CLOSED POSITION 5 5 5 5 6 6 SHAFTS CENTER DISTANCE IN 10 44 12 32 10 44 12 32 10 44 12 3...

Page 37: ...0 20 0 20 0 20 0 20 0 20 0 Change per 1 2 Turn of Moveable Motor Pulley Flange 0 328 0 360 0 360 0 360 0 352 0 278 MAX FULL TURN FROM CLOSED POSITION 5 5 5 5 6 6 SHAFTS CENTER DISTANCE MM 265 313 265...

Page 38: ...0 0 97 833 1 08 2975 462 0 60 556 0 72 634 0 84 701 0 95 762 1 06 818 1 18 870 1 29 3400 527 0 80 612 0 93 684 1 06 748 1 18 806 1 30 860 1 41 910 1 53 3825 593 1 05 670 1 18 737 1 31 797 1 44 852 1 5...

Page 39: ...1 29 975 1 40 1018 1 50 1059 1 61 2975 919 1 40 965 1 51 1009 1 62 1050 1 73 1090 1 84 3400 957 1 64 1002 1 76 1044 1 87 1085 1 98 1124 2 10 3825 998 1 92 1041 2 04 1082 2 16 1122 2 27 1160 2 39 4250...

Page 40: ...00 7 70 0 45 9 27 0 54 10 57 0 63 11 68 0 71 12 70 0 79 13 63 0 88 14 50 0 96 1600 8 78 0 60 10 20 0 69 11 40 0 79 12 47 0 88 13 43 0 97 14 33 1 05 15 17 1 14 1800 9 88 0 78 11 17 0 88 12 28 0 98 13 2...

Page 41: ...3 0 88 15 52 0 96 16 25 1 05 16 97 1 12 17 65 1 20 1400 15 32 1 05 16 08 1 13 16 82 1 21 17 50 1 29 18 17 1 37 1600 15 95 1 23 16 70 1 31 17 40 1 40 18 08 1 48 18 73 1 57 1800 16 63 1 43 17 35 1 52 18...

Page 42: ...Fig 15 and 28 4 Reverse the procedure to install new filters To install new filters in larger units that have 2 fans follow the preceding steps but use the factory supplied filter hook to slide filter...

Page 43: ...ding main power supply TIGHT Y N ______________ HAVE OUTDOOR UNIT CRANKCASE HEATERS BEEN ENERGIZED FOR 24 HOURS Y N _________ INDOOR UNIT HAS WATER BEEN PLACED IN DRAIN PAN TO CONFIRM PROPER DRAINAGE...

Page 44: ...__ ____________ INDOOR UNIT ENTERING AIR DB TEMP ______________ ____________ INDOOR UNIT ENTERING AIR WB TEMP ______________ ____________ INDOOR UNIT LEAVINGAIR DB TEMP ______________ ____________ IND...

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