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7

REFRIGERANT PIPING —

When  connecting  from  an  indoor  unit  to  an  outdoor  unit,

follow these procedures:

• Check  maximum  height  drop  and  length  of  refrigerant

piping  between  the  indoor  and  outdoor  unit.  If  the

difference between them is more than 33 feet, consider

mounting the outdoor unit above indoor unit.

• Refrigerant  piping  connection  between  indoor  and

outdoor  units  should  be  performed  once  the  units  are

secured at their respective installation locations.

• The refrigeration piping starts at the indoor unit and ends

at the outdoor unit. 

• There should be less than 15 bends in the refrigeration

piping.

• The refrigerant piping should be dry and free of dust and

other impurities.

• The  bending  angle  of  the  refrigerant  pipe  should  not

exceed 90

 and the bending radius should be as large as

possible to prevent any breakage in piping.

• Use proper cutting and flaring tools to avoid leakage.

• Use a torque wrench for flare nuts. Refer to Table for

flare nut torque recommendations.

Table 3 — Flare Nut Torque Recommendations

• Before  insulating  the  suction  and  liquid  refrigeration

pipes,  perform  pressure and leak  tests.  For  details,  see

the  outdoor  unit  installation  manual.  Insulating  both

suction and liquid refrigerant pipes is recommended. 

• Vacuuming and charging of the system should be carried

out as described in the outdoor unit installation manual.

Step  5  —  Complete  Electrical  Connections

Installation of wiring must conform to local building codes and

with  National  Electric  Code ANSI/NFPA  70,  latest  editions.

Units must be electrically grounded in conformance with the

code.  In  Canada,  wiring  must  comply  with  CSA  C22.1,

Electrical Code.

This  equipment  in  its  standard  form  is  designed  for  an

electrical supply of 208/230-1-60. Any damage to or failure of

units caused by incorrect wiring or voltage is not covered by

warranty.

Electric wiring must be sized to carry the full load amp draw of

the motor, starter, and any other controls that are used with the

unit. Refer to Table 4 for electrical data.

Table 4 — 40VMW Electrical Data

After the pipe work is complete, the electrical supply can be

connected by routing the cable through the appropriate casing

holes  or  knockouts  and  connecting  the  supply  and  ground

cables to the unit’s power terminal.

Be sure the power wiring and control wiring do not cross, as

this might cause disturbance on the controls side. See Fig. 10

for wiring diagram.

CAUTION

When connecting from an indoor unit to an outdoor unit,

the isolation valve at the outdoor unit should be in closed

position throughout the refrigerant piping process. Failure

to follow this procedure may result in equipment damage.

OUTSIDE DIAMETER (in.)

RECOMMENDED TORQUE (ft-lb)

1/4

15

3/8

26

1/2

41

5/8

48

WARNING

Electrical  shock  can  cause  personal  injury  and  death.

Disconnect  the  power  supply  before  making  wiring

connections.  There  may  be  more  than  one  disconnect

switch. Tag all disconnect locations to alert others not to

restore power until work is completed. 

WARNING

All  units  must  be  wired  strictly  in  accordance  with  the

wiring  diagram  furnished  with  the  unit.  Any  wiring

different from the wiring diagram could result in personal

injury and property damage.

CAUTION

Any original factory wiring that requires replacement must

be  replaced  with  wiring  material  having  a  temperature

rating of at least 105

C.

Ensure supply voltage to the unit, as indicated on the serial

plate, is not more than 10% over the rated voltage or 10%

under the rated voltage.

Failure  to  follow  these  recommendations  may  result  in

equipment damage.

UNIT

POWER SUPPLY

MCA

MOPD

40VMW005

0.29

15

40VMW007

0.45

15

40VMW009

0.45

15

40VMW012

0.45

15

40VMW015

0.45

15

40VMW018

0.45

15

40VMW024

0.86

15

40VMW030

0.86

15

LEGEND

MCA — Minimum Circuit 

Amps

MOPD — Maximum Overcurrent

Protective Device

Summary of Contents for 40VMW005

Page 1: ... DANGER WARNING and CAUTION DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards that could result in personal injury or death CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage Recognize safety information This is the safety alert symbol When this symbol is dis...

Page 2: ...ion Start Up and Service Instructions for the 38VMAH and 38VMAR outdoor units UNIT 40VMW 005 007 009 012 015 018 024 030 POWER SUPPLY V Ph Hz 208 230 1 60 TOTAL COOLING CAPACITY Btuh 5 000 7 500 9 500 12 000 15 000 18 000 24 000 30 000 SENSIBLE COOLING CAPACITY Btuh 4 060 5 640 6 520 7 930 10 140 12 040 15 330 18 950 HEATING CAPACITY Btuh 6 000 8 500 10 900 13 500 17 000 21 000 27 000 34 000 INDOO...

Page 3: ...Routing refrigerant pipes Copper nut 1 Connect piping Flexible conduit and connectors 1 Routing power lines PQE connection wire 2 To connect outdoor unit indoor unit and sub MDC Connecting wire 1 For occupancy sensor No Beep Harness 1 Prevent beeping noise LEGEND MDC Multiport Distribution Controller 40 VM W 005 3 Product Type Equipment Type 40 Indoor Unit VM VRF Blank Voltage V Ph Hz 3 208 230 1 ...

Page 4: ...es Fig 2 40VMW005 018 Dimensions Fig 3 40VMW024 030 Dimensions 40VMW UNIT SIZE DIMENSION A B C D 005 012 36 11 3 8 9 28 3 4 015 018 42 1 4 12 3 8 9 35 1 8 40VMW UNIT SIZE DIMENSION A B C D 024 030 47 13 1 2 10 1 8 42 3 8 C D A B D A B C ...

Page 5: ...r wheels will not be covered by the manufacturer s warranty Some units and or job conditions may require some form of temporary covering during construction PREPARING JOBSITE FOR UNIT INSTALLATION To save time and to reduce the possibility of costly errors set up a complete sample installation in a typical room at jobsite Check all critical dimensions such as pipe wire and duct connections require...

Page 6: ...ompleted remove the cushioning material and make sure the unit is flush with the wall CONDENSATE PIPING The unit is supplied with a 3 4 in OD drain connection to connect copper or PVC drain piping When installing condensate piping follow these recommendations Condensate drain should slope downward in the direction of condensate flow DO NOT install any U bends or dump condensate line in a sump fill...

Page 7: ...iring or voltage is not covered by warranty Electric wiring must be sized to carry the full load amp draw of the motor starter and any other controls that are used with the unit Refer to Table 4 for electrical data Table 4 40VMW Electrical Data After the pipe work is complete the electrical supply can be connected by routing the cable through the appropriate casing holes or knockouts and connectin...

Page 8: ... Fan Motor GM Swing Motor MDC Multiport Distribution Controller PUMP Pump Motor Optional T1 Room Temp Sensor T2A Inlet Pipe Temp Sensor T2B Outlet Pipe Temp Sensor XP1 4 XS1 6 Connectors XT1 Terminal SW8 ENC1 POWER_S CN15 XT1 RED BLUE TMC EEV To Wired Controller Bus ON OFF SWITCH T2B T1 T2A Display board main control Board CN1 CN6 CN5 CN2 CN16 Y G GM XS4 XP4 XS3 XP3 WHITE XS2 CN18 CN24 CN8 ENC2 CN...

Page 9: ...tion Wire Connection OPTION EXTENSIONS OF COMMUNICATION WIRING To extend control wiring or make terminal connections use the PQE connection wire supplied in the accessory kit and follow the steps below 1 Cut the connector on the outdoor unit side as shown in Fig 15 Fig 15 Shearing Outdoor Connector 2 Strip a suitable length of the insulation layer as shown in Fig 16 Fig 16 Stripping the Wire 3 Use...

Page 10: ...n the terminal screws IMPORTANT Wiring for communication shall be two inches or more apart from power source wiring to avoid elec tric noise Do not insert control communication and power source wire in the same conduit IMPORTANT Pay attention to the polarity of the commu nication wire Connector in accessory kit Connector on indoor unit Communication cable in field Fig 19 Connecting the Communicati...

Page 11: ...unit 5 Indoor unit 6 Touch screen wired controller Note 24v DC Power Note Power from IDU Maximum wiring length L1 L2 3937 ft 18 AWG 2 Core Stranded Shield L3 3937 ft 18 AWG 2 Core Stranded Shield L4 3937 ft 18 AWG 2 Core Stranded Shield L5 3937 ft 18 AWG 2 Core Stranded Shield L6 L7 L8 L9 820 ft 18 AWG 2 Core Stranded Shield L10 L11 820 ft 18 AWG 2 Core Stranded Shield HA HB HA HB HA HB HA HB HA H...

Page 12: ...door unit 1 P Q Note Power from IDU Maximum wiring length L1 L3 3937 ft 18 AWG 2 Core Stranded Shield L5 3937 ft 18 AWG 2 Core Stranded Shield L6 L7 L8 L9 820 ft 18 AWG 2 Core Stranded Shield L10 L11 820 ft 18 AWG 2 Core Stranded Shield Note 24v DC Power Touch screen wired controller HA HB HA HB HA HB HA HB HA HB HA HB Network Resistor NOTE Network resistor is shipped with the outdoor unit for ins...

Page 13: ...th maintenance schedule In addition Be sure all electrical connections are secure Check condensate pump operation Check the heating and cooling action to confirm proper operation INDOOR UNIT ADDRESSING For proper system operation each indoor unit must have a unique address set from 0 to 63 When setting an address by remote controller the outdoor units indoor units and MDC must be powered on If FE ...

Page 14: ...25 Press OK to confirm and exit the setting interface Fig 25 Non Programmable Controller Setting IDU Address Programmable Controller When setting an address connect only one wired controller to an indoor unit 1 Press FAN and BACK simultaneously for five seconds to access parameter settings as shown in Fig 26 Fig 26 Programmable Controller IDU Addressing Menu 2 Press TEMP UP or TEMP DOWN to move th...

Page 15: ...hoose the address you want to set as shown in Fig 27 Press MENU OK to send this address to the IDU Fig 27 Programmable Controller Setting IDU Address 4 Press BACK twice or wait 30 seconds to automatically exit the parameter settings menu ...

Page 16: ... Heating Cooling Mode Conflict Error E1 Communication Error Between Indoor and Outdoor Unit E2 Check Indoor Temperature Sensor T1 E4 Check Evaporator Outlet Temperature Sensor T2B E5 Check Evaporator Temperature Sensor T2A E6 Check DC Fan E7 EEPROM Error Data Storage E9 Communication Error Between Indoor Unit and Wired Controller Eb EEV Error Ed Outdoor Unit Error EE Condensate Overflow FE No Addr...

Page 17: ...ic pressure on the unit DC motor fault Replace DC motor PC board fault Replace PC board E7 EEPROM Error Data Storage Chip or PC board fault Replace PC board E9 Communication Error Between Indoor Unit and Controller Signal wires are short circuited or disconnected Check or reconnect signal wires Signal wires close to electromagnetic source Distance signal wires from electromagnetic source PC board ...

Page 18: ... settings for each parameter controlled by a switch Switches are shown in the default settings POSITION 1 START UP POSITION 2 POSITION 3 NOT USED POSITION 4 INDOOR UNIT IDENTIFICATION Fig A SW1 SETTINGS POSITION 1 2 NOT USED Fig B SW8 SETTINGS OFF Auto Addressing Mode Default ON Factory Test Mode OFF Normal Mode Default ON Factory Self Checking Mode OFF Standard Indoor Unit Default ON Mode Priorit...

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