background image

Fig.

7—Furnace

Wiring

Diagram

A00284

32

635

1-

10

1 RE

V.

 B

GV

HI

M

G

R

N/

YEL

C

NO

TE

 #

3

BR

N

BLU

BR

N

GR

N

/Y

EL

RE

D

OR

N

RE

D

RE

D

RE

D

RE

D

NO

TE

 #11

FR

S1

DS

S

BVSS

LS

(W

HE

N U

SE

D)

FR

S2

NO

TE

 #1

2

OR

N

YEL

HS

I

L1

NO

TE

 #2

GN

D

NE

UT

RA

L

FU

2

FU

SE

 O

R

 C

IR

C

UI

T

BR

EA

KE

R &

 DI

SC

O

N

NE

CT

SWI

TC

H

 (WHE

R

EQ’

D

)

BL

K

IL

K

PL

5

JB

1

2

SEC

-2

LE

D

SEC

-1

FUSE

 3-A

MP

PL

T

AC

RD

J

0.5 A

MP

@ 24 

VA

C

HUM

TEST/

TWIN

ON

OF

F

3

2
1

DLY 
OFF

LHT

W/

W1

DH

UM

G

24V

om

C

W2

Y/

Y2

R

Y1

TR

AN

L1

PR-1

EAC-1

CA

P

OL

SPAR

E - 1

BLW

R

BHT/

CLR

BHI/LO

R

COOL

LO-H

EAT

HI-HEA

T

ST

AR

T

G

R

N/

YEL

BL

W

M

NEU

TRA

L - 

L2

EAC-2

RE

D

BL

U

OR

N

YE

L

BL

K

LO

MED

 L

O

ME

D

HI

M

ED HI

RE

D

BLU

WH

T

WH

T

BR

N

BR

N

BL

K

WH

T

BL

K

WH

T

IH

I/L

O

R

HS

IR

ID

R

LO

HI

HSI

GR

Y

CO

NN

EC

TI

O

N

 DI

AG

RA

M

BL

K

1

HS

I

2

ID

M

1

2

3

HI

CO

M

LO

    S

CHE

M

AT

IC DI

AG

RA

M

(N

AT

UR

AL

 G

AS &

 PR

O

PA

N

E)

ID

R

   

 T

O

 11

5V

AC

 FI

EL

D-

DI

SC

ONN

ECT SW

IT

CH

IL

K

EQ

UI

PM

EN

T

 GR

O

UN

D

1

2

3

HS

IR

IH

I/L

O

R

PL

2

L2

L2

CA

P

OL

ST

AR

T

BL

W

M

CO

M

LO

MED

 L

O

MED

HI

M

ED HI

LO

 H

EA

T

SP

AR

E-

2

C

OOL

IN

G

SP

AR

E-

1

BH

I/L

O

R

BH

T/

C

LR

BL

W

R

EA

C

-2

EA

C

-1

TR

AN

L2

L2

115

VA

C

24

VA

C

SEC

 2

SEC

 1

PR

1

FU

1

NO

TE

 #

6

FR

S1

DS

S

BVS

S

FR

S2

(W

HE

N US

ED

)

PL1-

8

GV

R

-2

HU

M

R

ACR

PL

1-

12

H

PSR

GV

LP

S

NO

TE

 #1

2

LG

PS

(W

HE

N U

SE

D

)

HP

S

HI

PL

1-

2

PL1

-4

PL1

-3

PL1-

10

PL1-

5

W/

W1

CP

U

GV

R-

1

TE

ST

/T

WI

N

DH

UM

W2

Y/

Y2

G

Y1

C

OM

  2

4V

NO

TE

 #3

C

M

PL1

-1

LP

S

(W

HE

N US

ED

)

LG

PS

WH

T

FSE

FS

E

PL1-

9

PL1-

11

PL1

-7

N

O

TES:

1.

If 

an

y o

f the

 or

ig

in

al

 e

qu

ip

m

ent

 w

ire

 is

 re

pl

ac

ed

 u

se

 w

ire

 ra

te

for 1

05

°

C.

2.

U

se

 o

nl

cop

pe

r w

ire b

et

wee

n t

he

 dis

co

nn

ec

t s

w

itc

and

 th

e fur

nac

e junc

tio

n b

ox

 (J

B)

.

3.

Th

is

 wi

re

 m

us

t b

e c

onn

ec

te

d t

o f

ur

nac

e s

he

et

 met

al

 fo

r co

nt

ro

l t

o pr

ov

e f

lame

.

4.

Sy

m

bo

ls

 are e

lectr

ical

 rep

re

se

nt

at

io

n on

ly

.

5.

So

lid l

in

es

 in

si

de PCB a

re p

rin

te

d c

irc

ui

t b

oa

rd

 c

ond

uc

to

rs

 a

nd

 ar

e no

t i

nc

lu

de

d i

n t

he l

ege

nd

.

6.

R

epl

ac

e o

nl

y w

ith

 a 3

 am

p f

use

.

7.

Bl

ow

er m

otor

 (B

LW

M

) and

 in

du

ce

r m

ot

or (I

D

M

) co

nt

ai

in

te

rn

al

 a

ut

o-

re

set t

he

rm

al

 o

ver

lo

ad 

sw

itc

he

s (

O

L).

8.

N

eutr

al

 con

ne

ct

io

ns

 are

 in

te

rc

ha

ng

eab

le

 w

ith

in t

he

 N

EU

TR

AL

 c

onn

ec

to

r b

loc

k.

9.

Bl

ow

er m

otor

 spe

ed

 se

le

ct

io

ns

 a

re f

or a

ver

ag

e c

ond

iti

ons

, se

e i

nst

al

la

tion

 in

st

ru

ct

io

ns

 fo

r o

pt

im

um

 se

le

ct

io

n.

10

.M

ED no

t av

ai

la

bl

e o

n s

ome m

ode

ls.

11

.F

ac

to

ry

 co

nn

ec

te

d whe

n BVSS

 (C

hi

m

ne

y Ad

ap

te

r Ki

t) 

is

 no

t i

nst

al

le

d.

12

.F

ac

to

ry

 c

onn

ec

te

d w

hen

 L

G

PS

 is

 no

t use

d.

13

.I

gn

itio

lo

ck

ou

t w

ill o

cc

ur

 a

fte

r f

ou

r c

on

se

cu

tiv

e u

ns

uc

ce

ss

fu

l t

ria

ls-f

or

-ig

nitio

n.

  C

on

tro

l w

ill a

ut

o-

re

se

t a

fte

r th

re

e h

our

s.

14

.B

lo

w

er-

on

 dela

y:

 ga

s h

igh

-h

ea

t 25

 se

co

nds

, g

as

 lo

w-

he

at

 4

5 s

eco

nd

s,

 c

oo

lin

g or h

ea

t pu

m

2 s

eco

nd

s.

15

.B

lo

w

er off

-dela

y:

 ga

s h

eati

ng

 se

le

ct

io

ns

 a

re 9

0,

 1

20

, 150

, 1

80

 s

eco

nd

s,

 c

oo

lin

or he

at

 pu

m

90

 sec

on

ds

 or

5 s

eco

nd

s whe

n DHUM

 is

 o

n.

LEG

END

AC

R

AI

R

 C

O

ND

IT

IO

NI

NG

 REL

AY

, SP

ST

 (N

.O

.)

AC

RDJ

AI

C

O

ND

IT

IO

NI

NG

 REL

AY

 DI

SAB

LE

 J

U

MP

ER

BH

I/L

O

R

BL

O

WER 

MO

TO

R

 SP

EED C

H

ANGE REL

AY

, SP

DT

BH

T/

C

LR

BL

O

WER 

MO

TO

R

 SP

EED C

H

ANGE REL

AY

, SP

DT

BL

WR

BL

O

WER 

MO

TO

R

 REL

AY

, S

PST

-(

N.

O

.)

BL

WM

BL

O

WER MO

TO

R

, P

ERMAN

ENT

-S

PL

IT

-C

AP

AC

IT

OR

BV

SS

BL

O

C

KE

D V

EN

T SH

UT

O

FF

 S

W

IT

C

H

, M

ANU

AL

-R

ES

ET

, S

P

ST

 -(

N

.C

.)

C

AP

C

AP

AC

IT

OR

C

PU

M

IC

R

O

P

R

OC

ESS

OR AN

C

IRC

U

ITR

Y

DH

UM

DH

UM

 CO

N

N

EC

TI

O

N

D

SS

D

RAF

SAF

E GU

ARD

 S

W

IT

C

H

AU

TO

-R

ESET

, S

PS

-(N

.C

.)

EA

C

-1

EL

EC

TR

O

N

IC

 AIR C

LEA

NER 

C

O

NNEC

TION (

11

VA

C

 1

.0

 AMP

 MA

X.)

EA

C

-2

EL

EC

TR

O

N

IC

 AIR C

LEA

NER 

C

O

NNEC

TION (

C

O

M

M

O

N)

FRS 1

, 2

FL

AME ROL

LOUT 

SW

. -

M

ANU

AL

 RES

ET

SP

ST

-(N.C

.)

FS

E

FL

AM

E-

PR

O

V

ING EL

EC

TR

OD

E

FU

1

FUSE,

 3

 AMP

AU

TO

MO

TIV

E B

LAD

TY

P

E, F

AC

TOR

INST

AL

LE

D

FU

2

 

FU

SE OR 

C

IRC

U

IT B

R

EAK

ER C

U

R

R

ENT INTERR

U

PT D

EV

IC

E

(F

IE

LD

 SU

PP

LI

E

D

 AND

 IN

ST

AL

LE

D

)

GND

EQ

UI

PM

ENT

 GR

OU

ND

GV

GAS

 V

AL

VE-

REDU

ND

AN

T

GV

R 1

, 2

GAS

 V

AL

VE REL

AY

, DP

ST

-(N.O

.)

H

PS

H

IG

H

-H

EA

T P

R

ESSURE

 SWI

TC

H

, SP

ST

 (N.

O

.)

H

PSR

H

IGH

-H

EA

T P

R

ESSURE SWI

TC

H

 REL

AY

, S

PS

(N.C

.)

HS

I

H

O

S

U

R

FAC

E IG

N

ITER

 (115V

AC

)

H

SIR

H

O

T S

U

RF

AC

IGNITER 

REL

AY

, SP

S

T (

N.O

.)

H

U

M

24

VA

C

 H

U

M

ID

IF

IER C

O

NNEC

TIO

N

 (0

.5

 AM

P

. M

AX.)

IDM

IND

UC

ED

 DR

AF

T MO

TOR,

 SH

AD

ED-

PO

LE

IDR

IND

UC

ED

 DR

AF

T MO

TO

REL

AY

, S

PS

T-

(N.

O

.)

IH

I/L

O

R

IND

UC

ER

 MO

TOR SP

EED 

C

H

AN

GE REL

AY

, SP

DT

IL

K

BL

O

WER 

AC

C

ESS

 P

AN

EL

 INTERL

O

C

K SWI

TC

H

, SP

ST

-(N.O

.)

JB

JU

N

C

TI

O

N

 B

O

X

LE

D

LI

G

H

T-

EM

ITTI

NG

 DI

ODE 

FO

R ST

AT

US

 C

O

D

ES

LG

PS

LO

W

 GAS 

PR

ESSU

RE S

W

ITC

H

, SP

ST

-(N

.O

.)

LP

S

LO

W

-H

EA

T P

R

ESSU

RE 

SW

IT

C

H

, SP

S

(N.O

.)

LS

LI

MIT S

W

ITC

H

AU

TO

-R

ESET

, SP

S

T (

N.C

.)

OL

AU

TO

-R

ESET INTERNA

L M

O

TOR 

O

VER

LO

AD

 T

EM

PER

AT

U

RE SWITC

H

 (N.C

.)

PC

B

PR

INTED 

C

IR

C

UI

T B

O

ARD

 C

O

NTR

OL

PL

1

12

-CI

R

C

U

IT

 PC

CO

N

N

EC

TO

R

PL

2

3-C

IR

C

U

IT

 P

C

B H

SI

 &

 ID

M

 C

O

N

N

EC

TO

R

PL

3

6-

C

IRC

U

IT

 IC

MO

TOR C

O

NN

EC

TOR (

N

O

T S

H

O

WN)

PL

4

3-C

IR

C

U

IT

 ID

M

 C

O

N

N

EC

TOR

PL

5

2-C

IR

C

U

IT

 H

SI

 C

O

N

N

EC

TOR

PL

T

3-CI

R

C

U

IT

 F

A

C

TO

RY 

TE

ST

 CO

N

N

EC

TO

R

TRAN

TRAN

SF

ORM

ER, 1

15

VA

C

/2

4V

AC

TEST/

TWIN

C

O

M

P

ONENT T

EST 

TWINNI

NG TERM

INAL

JU

N

CTI

O

N

TE

RM

IN

AL

CO

NT

RO

L P

CB

 T

ERM

IN

AL

FA

CT

O

R

Y P

O

W

ER W

IR

IN

G

 (1

15

VA

C)

FA

CT

O

R

CO

NT

RO

L W

IRI

N

G

 (2

4V

AC

)

FI

EL

D

 CO

NT

R

O

L W

IRI

N

G

 (1

15

VA

C)

FI

EL

D

 CO

NT

R

O

L W

IRI

N

G

 (2

4V

AC

)

CO

ND

UCT

O

R

 O

N

 CO

NT

RO

L P

CB

FI

EL

D W

IRI

NG

 S

C

RE

W

 T

ERM

IN

AL

FI

EL

D

 E

AR

TH

 GR

OU

ND

EQ

UI

PM

EN

T G

R

O

UN

D

FI

EL

D

 SPLI

CE

PL

U

G

 RE

CE

PT

AC

LE

PC

B

ACR

DJ

PL1-

6

LS

L1

NO

TE

 #

10

L2

PL4

PL5

WH

T

GR

N

/Y

EL

WH

T

RE

D

BLK

ID

M

CO

M

LO

PL

4

1

3

2

HI

WH

T

RE

D

BL

K

PL2

ID

M

NO

TE #8

1 AM

P

@ 115 VA

C

ST

AT

U

S CO

DE

FU1

NO

TE #6

PL1

1

SE

LEC

T C

H

AR

T

SW

LO

-H

T

ON

LY

BL

O

W

ER

O

FF-

DE

LA

Y

ON OFF

1

ON

LY

HE

AT

LO

HE

AT

NO

R

M

2

3

90 SEC

.

ON OF

F

1

2

3

12

0

SEC

.

ON OF

F

2

3

15

0

SEC

.

ON OF

F

2

3

18

0

SEC

.

HP

S

FA

CT

O

R

Y SET

TI

NG

S

BLW

OR

N

HI

 HE

AT

NO

TE

 #

11

NO

TE

 #5

*

*

*

SPAR

E-2

7

Summary of Contents for 58CTS

Page 1: ...urnace and in instructions or manuals be alert to the potential for personal injury Understand the signal words DANGER WARNING CAUTION and NOTE These words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies a hazard which could result in personal injury or death CAUTION is used to identify unsafe p...

Page 2: ...ce must be performed on this equipment Consult your local dealer about proper frequency of maintenance and the availability of a maintenance contract Never store anything on near or in contact with the furnace such as 1 Spray or aerosol cans rags brooms dust mops vacuum cleaners or other cleaning tools 2 Soap powders bleaches waxes or other cleaning com pounds plastic or plastic containers gasolin...

Page 3: ...n the furnace that pass in from of the blower door a Disconnect vent connector from furnace vent elbow b Disconnect and remove short piece of vent pipe from within furnace 4 Remove 2 screws from blower door and remove blower door 5 Disconnect blower leads from furnace control Notice wire color and location for reassembly All other factory wires can be left connected but field thermostat connection...

Page 4: ...control No component operation can occur Caution must be taken when manually closing this switch for service purposes Failure to follow this warning could result in electrical shock personal injury or death NOTE If thermostat terminals are jumpered at the time blower access door switch is closed blower will run for 90 sec before beginning a heating or cooling cycle 18 If furnace is operating prope...

Page 5: ...ssembly 8 Clean flame sensor with fine steel wool 9 Reinstall burner assembly Center burners in cell openings 9 Remove old sealant from cell panel and inducer backing plate flange and apply new sealant to flange and reinstall on cell panel making sure all screws are secure NOTE A releasing agent such as PAM cooking spray or equiva lent must not contain corn or canola oil aromatic or halogenated hy...

Page 6: ...or an explanation of status codes refer to service label located on blower access door or Fig 9 and the troubleshooting guide at the end of this procedure The control stores 5 status codes for a period of 72 hrs The stored status codes will NOT be erased from the control memory if 115 or 24 v power is interrupted 1 To retrieve status codes proceed with the following NOTE NO thermostat signal may b...

Page 7: ...onds 15 Blower off delay gas heating selections are 90 120 150 180 seconds cooling or heat pump 90 seconds or 5 seconds when DHUM is on LEGEND ACR AIR CONDITIONING RELAY SPST N O ACRDJ AIR CONDITIONING RELAY DISABLE JUMPER BHI LOR BLOWER MOTOR SPEED CHANGE RELAY SPDT BHT CLR BLOWER MOTOR SPEED CHANGE RELAY SPDT BLWR BLOWER MOTOR RELAY SPST N O BLWM BLOWER MOTOR PERMANENT SPLIT CAPACITOR BVSS BLOCK...

Page 8: ... operates at COOL speed for 10 sec then turns off 7 Inducer motor goes to low speed Items 1 through 7 above will assist in furnace troubleshooting since all components are functionally operated except the gas valve This procedure is also referred to as Component Test Sequence f Check LED status g If LED status indicates proper operation RELEASE BLOWER ACCESS DOOR SWITCH replace blower access door ...

Page 9: ...zed Inducer will run until fault is cleared Check for Leaky gas valve Stuck open gas valve 23 PRESSURE SWITCH DID NOT OPEN Check for Obstructed pressure tubing Pressure switch stuck closed 24 SECONDARY VOLTAGE FUSE IS OPEN Check for Short circuit in secondary voltage 24VAC wiring 31 HIGH HEAT PRESSURE SWITCH OR RELAY DID NOT CLOSE OR REOPENED Check for Control relay may be defective Refer to 32 32...

Page 10: ... speed and run for the entire component test then shift to low speed for 10 seconds The HSI blower motor low heat speed blower motor high heat speed and blower motor cool speed will run for 10 15 sec each Gas valve and humidifier will not be turned on Determine status code The status code is a 2 digit number with the first digit determined by the number of short flashes and the second digit by the...

Page 11: ...OPEN Check for Disconnected or obstructed pressure tubing Defective pressure switch 24 SECONDARY VOLTAGE FUSE IS OPEN Check for Short in low voltage wiring including thermostat leads shorting to ductwork or furnace cabinet Disconnect thermostat leads to isolate short circuit 32 LOW HEAT PRESSURE SWITCH DID NOT CLOSE OR REOPENED If open longer than 5 minutes inducer shuts off for 15 minutes before ...

Page 12: ...46231 58CTS1SM Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 6a 8a PC 101 Catalog No 535 80008 Printed in U S A Form 58CTS 1SM Pg 12 11 00 Replaces New ...

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