Do not connect aluminum wire between disconnect switch
and furnace. Use only copper wire.
The cabinet MUST have an uninterrupted or unbroken ground
according to National Electrical Code ANSI/NFPA 70-1993
and Canadian Electrical Code CSA C22.1 or local codes to
minimize personal injury if an electrical fault should occur.
This may consist of electrical wire or conduit approved for
electrical ground when installed in accordance with existing
electrical codes. Do not use gas piping as an electrical ground.
Make all electrical connections in accordance with the current
edition of the National Electrical Code ANSI/NFPA 70-1993 and
any local codes or ordinances that might apply. For Canadian
installations, all electrical connections must be made in accordance
with Canadian Electrical Code CSA C22.1 or authorities having
jurisdiction.
24-V WIRING — Make field 24-v connections at the 24-v termi-
nal strip. (See Fig. 9 and 10.) Connect terminal Y as shown for
proper operation in cooling mode. Use only AWG No. 18
color-coded wire.
The 24-v circuit contains an automotive-type, 3-amp fuse located
on the main control board. Any direct shorts during installation,
service, or maintenance could cause this fuse to blow. If fuse
replacement is required, use ONLY a 3-amp fuse of identical size.
ACCESSORY
Electronic air cleaner (EAC)
Two screw terminals (EAC-1 and EAC-2) are provided for
EAC connection. The terminals are energized with 115-v,
1-amp maximum during blower motor operation.
Step 7—Venting
Refer to the enclosed Installation Instructions, GAMA Venting
Tables for Category I Furnaces and QUIK•VENT™ Tables for
Category I Fan-Assisted Furnaces. The horizontal portion of the
venting system shall maintain a minimum of 1/4-in. upward slope
per linear ft and it shall be rigidly supported every 5 ft or less with
hangers or straps to ensure that there will be no movement after
installation.
Step 8—Start-up, Adjustment, and Safety Check
GENERAL — The furnace must have a 115-v power supply
properly connected and grounded. Thermostat wire connections at
R,W,C, and Y must be made at the 24-v terminal block on the
control board. The gas service pressure must not exceed 0.5 psig
(14-in. wc), but must be no less than 0.16 psig (4.5-in. wc).
Before operating the furnace, check each manual reset switch for
continuity. If necessary, press the button to reset the switch.
The blower compartment door must be in place to complete the
115-v circuit to the furnace.
This furnace is equipped with a fuse link in the gas control
area. The switch will open and shut off power to the gas valve
if a flame rollout or an overheating condition occurs in the gas
control area. DO NOT bypass the switch. Correct inadequate
combustion air supply problem and reset the switches.
SEQUENCE OF OPERATION — Using the schematic diagram,
follow the sequence of operation through the different modes. (See
Fig. 11.)
NOTE:
When the blower door is in place, 115v is supplied
through blower door switch ILK to heating fan relay HFR, and
transformer TRAN. Transformer TRAN energizes the safety
circuit containing auxiliary limit switch ALS, fuse link FL, and
limit switch LS to energize R.
With the furnace pilot lit, the thermocouple will energize the
thermal magnet circuit of gas valve GV, permitting gas flow to the
remaining portion of the gas valve.
Fig. 8—Typical Gas Pipe Arrangement
A89414
GAS
SUPPLY
MANUAL
SHUTOFF
VALVE
SEDIMENT
TRAP
UNION
Fig. 9—Control Center
A91226
MAX. 1.0 AMPS
115-VAC
SEC-2
SEC-1
GROUND
SCREW
REQUIRED
FU
3-AMP
FUSE
BLOWER
OFF-DELAY
24-VAC
COMMON
CES0110074-00
W
Y
R
C
G
EAC-2
EAC-1
COM
PR-2
L2
CFR
HI
HFR
L1
PR-1
PL-1
1
2
3
4
5
6
7
8
9
1
3
IDR
24-VAC COMMON
BLOWER
OFF-TIME
ADJUSTMENT
24-VAC
THERMOSTAT
TERMINALS
COOLING
SPEED TAP
TERMINAL
HEATING
SPEED TAP
TERMINAL
115-VAC
NEUTRAL
TERMINALS
115-VAC
LINE
VOLTAGE
115-VAC
TRANSFORMER
9-PIN
CONNECTOR
ELECTRONIC
AIR-CLEANER
TERMINALS
24-VAC POWER
LO
24-VAC FUSE
3-AMP ONLY
UNCUT: 120 SEC
CUT: 180 SEC
7