Carrier 58HDV, Installation Instructions Manual

Page 1: ...stallation de ventillation au Canada L installation faite au Canada doit se conformer aux exigences du code CSA B149 Ce systême de ventillation doit se composer de tuyaux raccords ciments et apprêts conformes au ULC S636 La tuyauterie de ventillation des gaz ses accessoires le terminal concentrique mural ainsi que l ensemble du drain de condensat extérieur ont été certifiés ULCS 636 pour l applica...

Page 2: ...rior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented ga...

Page 3: ...death WARNING signifies a hazard which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE is used to highlight suggestions which will result in enhanced installation reliability or operation CUT HAZARD Failure to follow this caution may result in personal injury Sheet metal parts may ha...

Page 4: ... understand how your unit operates and the hazards involved with gas and electricity 2 Do not use this unit if any part has been under water Immediately call a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water 3 Never obstruct the vent grilles or any ducts that provide air to the unit Air must be provided f...

Page 5: ...electric heat tape or RV antifreeze is recommended for these installations See Condensate Trap Freeze Protection Section CAUTION Vent Pipes MUST be supported Horizontally and Vertically 8 203 2mm Min 20 6 1m Max insameatmosphericzone 8 203 2mm Min 20 6 1m Max in same atmospheric zone Coupling on ends of exhaust pipe Total pipe coupling out side structure 8 203 2mm Aluminum or non rusting shield re...

Page 6: ...containing chlorine fluorine or any other damaging chemicals which could shorten furnace life Refer to Combustion Ventilation Air section Contaminated Combustion Air for combustion air evaluation and remedy WARNING Furnace Installation Considerations The installation of the furnace for a given application will dictate the position of the furnace the airflow ductwork connections vent and combustion...

Page 7: ...77 5 609 6 30 2 249 2 177 8 31 7 73 549 3 27 109 5 122 2 758 8 690 6 549 3 855 7 439 7 42 9 123 8 177 8 47 6 469 9 723 9 57 2 336 6 60 3 27 1016 19 1 587 4 98 4 Specifications are subject to change without notice MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS FOR ALL UNITS in mm REAR 0 FRONT combustion air openings in furnace and in structure 3 76 2 Required For Service 24 609 6 ALL SIDES Of SUPPLY P...

Page 8: ...o provide combustion and ventilation air WARNING Furnaces require ventilation openings to provide sufficient air for proper combustion and ventilation of flue gases All duct or openings for supplying combustion and ventilation air must comply with the gas codes or in the absence of local codes the applicable national codes Combustion and ventilation air must be supplied in accordance with one of t...

Page 9: ...tilated Attic Top Above Insulation Inlet Air 1 OutletAir 1 alternate Inlet Air 1 A07704 Fig 6 Outside Air This is ONLY a guide Subject to codes of country having jurisdiction 3 One opening MUST be within 12 304 8mm of the floor and the second opening within 12 304 8mm of the ceiling a 1 sq in of free area per 3 000 BTUH 7 cm2 kW for combined input of all gas appliances in the space see Table 1 and...

Page 10: ...e space The standard method permits indoor air to be used for combustion and ventilation air The Known Air Infiltration Rate Method shall be used if the infiltration rate is known to be less than 0 40 air changes per hour ACH and equal to or greater than 0 10 ACH Infiltration rates greater than 0 60 ACH shall not be used The minimum required volume of the space varies with the number of ACH and sh...

Page 11: ...e S In spaces that use the Indoor Combustion Air Method infiltration should be adequate to provide air for combustion ventilation and dilution of flue gases However in buildings with unusually tight construction additional air MUST be provided using the methods described in section titled Outdoor Combustion Air Method S Unusually tight construction is defined as Construction with 1 Walls and ceili...

Page 12: ...or masonry chimney If this furnace is replacing a previously common vented furnace it may be necessary to resize the existing vent and chimney to prevent oversizing problems for the other remaining appliance s See Venting and Combustion Air Check in this section This furnace MUST be vented to the outside VENT AND COMBUSTION AIR PIPING CARBON MONOXIDE POISONING HAZARD Failure to follow this warning...

Page 13: ...e or adjacent to supply or vent pipe for water supply or waste plumbing It can also be run in the same chase with a vent from another 90 furnace NOTE In NO case can the piping be run in a chase where temperatures can exceed 140 F 60 C or where radiated heat from adjacent surfaces would exceed 140 F 60 C 15 The vent outlet MUST be installed to terminate in the same atmospheric pressure zone as the ...

Page 14: ...1 5m of PVC Elbows are DWV Long Radius Type for 2 50 8mm and 3 76 2mm vents If more than five elbows are required reduce the length of both the inlet and exhaust pipes 5 1 5m for each additional elbow used If less than five elbow are required the length can be INCREASED by 5 1 5m for each additional elbow NOT used Feet M of pipe is whichever pipe run is the longest either inlet or outlet side For ...

Page 15: ...15 12 inches 30 cm for applieances 10 000 Btuh 3 kW and 100 000 Btuh 30kW 36 inches 91cm for appliances 100 000 Btuh 30kW V V A08600 Fig 8 Direct Vent Termination Clearance 58HDV ...

Page 16: ...16 A08601 Fig 9 Other than Direct Vent Termination Clearance 58HDV ...

Page 17: ... the drain tube The clip should remain in the furnace between the door switch plate and the blower shelf Fig 10 during operation See Fig 20 for proper routing and installation of the overflow Drain Tube Clip Door Switch Blower Shelf Representative drawing only some models may vary in appearance A07705 Fig 10 Drain Tube Clip Location DO NOT trap the drain line in any other location than at the cond...

Page 18: ...met black rubber 5 8 15 9mm ID grommet in loose parts bag Install the 1 2 12 7mm CPVC street elbow on discharge of trap Install the black PVC tube connector 3 4 18 1mm PVC x 1 2 12 7mm CPVC from loose parts bag as shown in the illustration above Cut the black drain tube 5 8 15 9mm ID in loose parts bag to length to fit between trap and tube connector through grommet Clamp both ends of the drain tu...

Page 19: ...tall Vent Pipe grommet in side of casing Cut an appropriate length of 2 50 8mm PVC pipe long enough to exit the cabinet and connect the vent drain to either S A 2 50 8mm PVC coupling fastened onto the drain tee Install tee trap into bottom of tee Remove knockout from the side of the furnace casing where drain tube will exit Install the 1 2 12 7mm CPVC street elbow on discharge of trap Install the ...

Page 20: ...s and connect the lower discharge port of the vent drain to the trap Secure all connections with clamps Install the vent pipe grommet into the casing Cut an appropriate length of 2 50 8mm PVC pipe long enough to exit the cabinet and connect the vent drain to either S A 2 50 8mm PVC coupling fastened onto the drain tee Install tee trap into bottom section of tee Remove knockout from the side of the...

Page 21: ...ide of the unit using the two 2 screws provided Cut the 5 8 15 9mm ID corrugated hose as shown above and fasten the 90 bend end to the trap and fasten the straight end to the transition drain Secure both connections with clamps Reconnect the 1 2 12 7mm ID drain hose from the vent drain to the trap and secure with a clamp In some cases additional length will be required for this hose Use the Black ...

Page 22: ...the top of the trap and mount the trap externally to the right side of the unit using the two 2 screws provided Connect the corrugated drain tube from the transition box to the trap as shown If an extension is required use the black PVC tube connector and the black 5 8 15 9mm ID drain tube in the loose parts bag Cut tube to length Secure all connections with clamps Connect the drain hose from the ...

Page 23: ...bottom side of the unit using the two screws provided in the location shown Cut the corrugated tube as shown in the illustration above Connect the corrugated hose from the transition to the trap Secure connections with clamps Remove the black 1 2 12 7mm ID drain tube from the drain tee Install a yellow cap and clamp over the open drain port of the drain tee Connect the black 1 2 12 7mm ID drain tu...

Page 24: ...ce casing where drain tube will exit Mount the trap externally to the bottom side of the unit using the two screws provided in the location shown Cut the corrugated tube as shown in the illustration above Connect the corrugated hose from the transition to the trap Secure connections with clamps Connect the black 1 2 12 7mm ID drain tube from the Vent Drain to the trap If an extension is required u...

Page 25: ...ill exit Mount the trap externally to the bottom side of the unit using the two 2 screws provided in the location shown Cut the corrugated tube as shown in the illustration above Connect the corrugated hose from the transition to the trap Secure connections with clamps Connect the black 1 2 12 7mm ID drain tube from the Vent Drain to the trap If an extension is required use the black 1 2 12 7mm OD...

Page 26: ... the bottom side of the unit using the two 2 screws provided in the location shown Cut the corrugated tube as shown in the illustration above Connect the corrugated hose from the transition to the trap Secure connections with clamps Connect the black 1 2 12 7mm ID drain tube from the Vent Drain to the trap If an extension is required use the 1 2 12 7mm OD barbed coupling and the black 1 2 12 7mm I...

Page 27: ...cation Preassemble the vent and combustion air piping from the furnace to the vent termination Do not cement the pipe joints until the pipe preassembly process is complete Combustion Air Pipe Connection Direct Vent Install the air intake coupling and gasket to the furnace with the four 4 screws Note The air intake coupling and gasket can be installed to the top panel to the alternate air intake lo...

Page 28: ...perature and humidity Connecting Vent Pipes and Termination NOTE Combustion air intake and vent MUST terminate in the same atmospheric pressure zone If installation is in a cold climate sustained temperatures 0 F 17 C and below for 24 or more consecutive hours increase the minimum distance between vent pipe and air intake from 8 203 2mm to 18 457 2mm CARBON MONOXIDE POISONING HAZARD Failure to pro...

Page 29: ...material such as aluminum sheeting may be required to prevent staining or deterioration The protective material should be attached and sealed if necessary to the building before attaching the vent terminal Multi Vent Termination Clearances When two 2 or more furnaces are vented near each other each furnace must be individually vented Two 2 vent terminations may be installed as shown in Fig 26 27 2...

Page 30: ...ates Sustained 0 F 17 C and below for 24 hours or more consecutive hours 8 Min A07696 Fig 28 Sidewall Inlet Vent and Exhaust Air Termination Exhaust 8 203 2mm Min Inlet A A Dimension A is touching or 2 50 8mm maximum separation 12 457 2mm Min Grade or Snow Level 18 457 2mm Min for Cold Climates Sustained 0 F 17 C and below for 24 hours or more consecutive hours 8 203 2mm Min 20 6 1m Max A07697 Fig...

Page 31: ...must be installed per the instructions outlined below for vertical or horizontal termination Vertical termination is preferred Field supplied pipe and fittings are required to complete the installation Vertical Horizontal Termination 1 Determine the pipe diameters required for the installation from Table 5 and Fig 33 2 Determine the best location for the termination kit See Fig 32 for vertical ter...

Page 32: ...eel screw may be used to secure the rain cap to the pipe instead of cementing when field disassembly is desired for cleaning See Fig 34 Drill clearance hole in rain cap and pilot hole in vent pipe Stainless steel screw Field supplied A07722 Fig 34 Rain Cap to Vent Pipe Assembly CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in personal injury or death When using the a...

Page 33: ...eration S Do not allow minimum supply pressure to vary downward Doing so will decrease input to furnace Refer to Table 6 for Gas supply Refer to Tables 7 through 10 for manifold pressures Table 6 Gas Pressures Gas Type Supply Pressure Recommended Max Min Natural 7 in wc 1744 Pa 14 in wc 3487 Pa 4 5 in wc 1121 Pa Propane 11 in wc 2740 Pa 14 in wc 3487 Pa 11 in wc 2740 Pa Gas Piping Requirements NOT...

Page 34: ...l injury or death Failure to properly install metal gas connector could result in personal injury death and or property damage A flexible corrugated metal gas connector must be properly installed shall not extend through the side of the furnace and shall not be used inside the furnace Black iron pipe shall be installed at the furnace gas control valve and extend a minimum of 2 50 8mm outside furna...

Page 35: ...500 609 6 to 1371 6m above sea level 2 For operation with natural gas at altitudes above 2 000 609 6m orifice change and or manifold pressure adjustments may be required for the gas supplied First consult your local gas supplier then refer to or Table 7 for required pressure change and or orifice change for high altitudes Based on mid range of elevation 3 For operation with Propane gas gas orifice...

Page 36: ...l Gas and 10 Propane Gas for altitudes of 2 000 to 4 500 609 6 to 1371 6m above sea level Use the 2001 to 3000 609 9 to 914 4m column in Table 7 and Table 8 Table 8 PROPANE GAS MANIFOLD PRESSURE in wc 20 000 BTU per burner MEAN ELEVATION FEET ABOVE SEA LEVEL ft m HEATING VALUE at ALTITUDE BTU CU FT 0 to 2000 0 to 609 6 2001 to 3000 609 9 to 914 4 3001 to 3999 914 7 to 1219 2 4001 to 5000 1219 5 to...

Page 37: ...efore connecting line voltage WARNING Power Supply Wiring The furnace MUST be electrically wired and grounded in accordance with local codes or in the absence of local codes with the latest edition of The National Electric Code ANSI NFPA 70 and or The Canadian Electric Code CSA C22 1 Field wiring connections must be made inside the furnace connection box A suitable strain relief should be used at ...

Page 38: ... both the EAC terminal and the HUM terminal combined CAUTION Furnace Control Board The furnace control board has a fixed blower ON delay of 30 seconds for High Heat calls and 45 seconds for Low Heat calls The blower OFF timing is factory preset at 140 seconds If desired the fan OFF delay can be reset to obtain the longest delay times while still maintaining comfort levels See Furnace Wiring Diagra...

Page 39: ...NG Connections NOTE Return air can enter through either side both sides the bottom or a side and the bottom Return air can not enter through rear of the furnace When the furnace is located in an area near or adjacent to the living area the system should be carefully designed with returns to minimize noise transmission through the return grille Any blower moving a high volume of air will produce au...

Page 40: ...08482 38 1 31 8 76 2 27 A07730 Fig 45 Filter Clip Construction Refer to Fig 46 and for guidelines to install filters Furnaces which require larger filter media and have limited clearances on one side of furnace require a standoff filter rack see Fig 46 available from your distributor NOTE If filters are only suitable for heating application advise homeowner that filter size may need to be increase...

Page 41: ...isted in Table 9 since the base is equipped with locating tabs that center the base over the opening The opening in the base is 11 4 31 8mm shorter and 11 8 28 6mm narrower than the recommended size of the opening in the floor This is done to maintain clearance between the floor and the plenum 2 Fabricate the plenum to the dimensions given in Table 9 Note that the dimensions given are outside dime...

Page 42: ...SION HAZARD Failure to follow this warning could result in personal injury death and or property damage Turn OFF gas at shut off before connecting manometer WARNING Startup NOTE Refer to the start up procedures in the User s Information Manual or to the Operating Instructions Label on the furnace ELECTRICAL OPERATION HAZARD Failure to follow this warning could result in personal injury death and o...

Page 43: ...d start furnace Use jumper wire on R to W1 and W2 for High Heat 2 Time how many seconds it takes the smallest dial on the gas meter to make one complete revolution Refer to Example 3 Repeat steps 1 and 2 with jumper wire on R to W1 for Low Heat NOTE If meter uses a 2 cubic foot dial divide results seconds by two NOTE SW1 DIP switch 3 must be in ON position See Furnace Wiring Diagram Return SW1 DIP...

Page 44: ... heating cooling and continuous blower speeds can be adjusted by changing the SW2 DIP switch settings that are located on the Tap Select Interface Board See Fig 54 S Switches 1 and 2 adjust the continuous blower speeds Switches 3 and 4 adjust the heating speed Switches 5 and 6 adjust the cooling speed Switches 7 and 8 adjust the cooling speed on off delay profiles See the Technical Support Manual ...

Page 45: ... 1 1 8 OFF 0 A09197 Fig 54 Variable Speed Tap Select Interface Board DIP Switch See Wiring Diagram for switch settings FUSE 115 VAC HUM DEHUM Diagnostic Light 24 VAC HUM EAC A09198 Fig 55 Control Board 58HDV ...

Page 46: ...eduction in airflow when the O terminal is de energized HP heating and no airflow reduction when O is energized HP cooling NOTE 1 The motor has been set up to recognize the O terminal as energized during cooling calls reversing valve energized for cooling Continuous Circulating Fan G Request 24VAC signal applied to G terminal of FCB S Continuous fan speed is energized without delay G signal remove...

Page 47: ...r glows red hot for 22 seconds then turns off The FCB proceeds to soft lockout Stops flashing error code 6 and begins flashing error code 6 1 S The inducer motor de energizes 15 seconds after error code 6 1 starts flashing Furnace Control Board Diagnostic Codes See Fig 55 OFF 24VAC or 115VAC is off fuse is open Heartbeat Normal operation or no previous Diagnostic Code ON SOLID Soft Lockout Furnace...

Page 48: ...48 WIRING DIAGRAM 58HDV ...

Page 49: ...e switch closed if no HUM thermostat option is available 9 DEHUM provides a 20 reduction in airflow when Y1 or Y1 Y2 is energized when the furnace control DEHUM terminal is energized with 24V 10 If no DEHUM thermostat option is available a dehumidistat that has closed contacts on a call for dehumidify may be used 11 O provides a 10 reduction in airflow when Y1 or Y1 Y2 is energized and O is NOT en...

Page 50: ...UM and or DEHUM Terminal available from Thermostat Humidifier Wiring Models and Dehumidify Wiring Y W G R W1 Y Y2 G R C COM TWO STAGE or VS FURNACE CONTROL SINGLE STAGE AIR CONDITIONER Y C SINGLE STAGE THERMOSTAT W2 NOTE 7 Y1 O TSIB NOTE 5 OPTIONAL HUMIDISTAT H STAT 24V in COM OPTIONAL HUMIDIFIER Connect 1 to Y Y2 for 1 stage AC HP applications 1 2 NO CONNECTION NO CONNECTION HP may use O DEHUM 24...

Page 51: ...Fig 59 Two Stage Thermostat with Variable Speed Furnace Models and Single Stage Air Conditioner OPTIONAL DEHUMIDISTAT If no DEHUM from thermostat available Y1 W1 Y Y2 G R 24V HUM COM VS FURNACE CONTROL TWO STAGE AIR CONDITIONER Y2 C Y1 THERMOSTAT W2 Y1 Y2 G R C W2 NOTE 3 9 10 O W1 TSIB NOTE 5 DEHUM HUM 24V in COM OPTIONAL HUMIDIFIER Connect 1 to Y1 for 2 stage AC HP applications OR Connect 1 to Y ...

Page 52: ...310 W Morris St D Indianapolis IN 46231 Printed in U S A Edition Date 04 09 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 58HDV 01SI Replaces NEW 58HDV ...