59SP6A: Installation, Start-up, Operating, Service and Maintenance Instructions
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
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2. To allow for servicing the trap, the condensate drain elbow in the
loose parts bag can be used to make a coupler to allow for future
service of the condensate trap and drain line.
3. Remove the knock-out for the condensate trap in the side of the
casing.
4. Install the drain trap grommet in the casing if required for
direct-vent applications. If necessary, remove the trap, install the
grommet and re-install the trap.
5. Remove the pre-formed rubber drain elbow, and two spring clamps
from the loose parts bag.
6. Connect the full or modified elbow and/or grommet to the outlet of
the condensate trap with one spring clamp. Avoid misalignment of
the drain pipe which may cause kinks in the elbow or grommet.
7. The remaining drain line can be constructed from field-supplied
1/2-in. CPVC or 3/4-in. PVC pipe, in compliance with local
building codes. A factory-supplied 1/2-in. CPVC to 3/4-in. PVC
adapter is supplied in the loose parts bag for use as required.
8. Install the adapter or connect the 1/2-in. CPVC pipe by sliding a
spring clamp over the open end of the elbow or grommet on the
outside the furnace casing.
9. Open the spring clamp and insert the long end of the adapter or the
1/2-in. CPVC pipe into the outlet stub on the drain tube.
10. Connect additional condensate piping to a code-approved drain, or
to a condensate pump approved for use with acidic furnace
condensate and compatible with mineral and vegetable oils, such as
canola oil.
Allow at least 1/4-in. per foot (20 mm per meter) of slope down and
away from the furnace in horizontal sections of drain line.
INSTALLATION
Upflow Installation
NOTE:
The furnace must be pitched as shown in
for proper
condensate drainage.
A11237
Fig. 19 – Furnace Pitch Requirements
A10493A
Fig. 20 – Duct Flanges
Supply Air Connections
For a furnace not equipped with a cooling coil, the outlet duct shall be
provided with a removable access panel. This opening shall be
accessible when the furnace is installed and shall be of such a size that
the heat exchanger can be viewed for possible openings using light
assistance or a probe can be inserted for sampling the air stream. The
cover attachment shall prevent leaks.
Connect supply-air duct to flanges on furnace supply-air outlet. Bend
flange upward to 90° with wide duct pliers. See
. The supply-air
duct must be connected to ONLY the furnace supply-outlet-air duct
flanges or air conditioning coil casing (when used). DO NOT cut main
furnace casing side to attach supply air duct, humidifier, or other
accessories. All supply-side accessories MUST be connected to duct
external to furnace main casing.
Return Air Connections
The return-air duct must be connected to bottom, sides (left or right), or a
combination of bottom and side(s) of main furnace casing. Bypass
humidifier may be attached into unused return air side of the furnace
, and
NOTICE
!
This furnace is certified to leak 2% or less of nominal air conditioning
CFM delivered when pressurized to 1-in. water column with all present
air inlets, including bottom closure in upflow and horizontal
applications, air outlets, and plumbing and electrical ports sealed.
LEVEL 0-IN. (0 MM) TO
1/2-IN. (13 MM) MAX
UPFLOW OR
DOWNFLOW
HORIZONTAL
MIN 1/4-IN. (6 MM) TO
1/2-IN. (13 MM) MAX
WARNING
!
FIRE HAZARD
A failure to follow this warning could cause personal injury, death
and/or property damage.
Never connect return-air ducts to the back of the furnace. Follow
instructions below.
UPFLOW
DOWNFLOW
YES
NO
NO
YES
YES
120
°
MIN
YES
120
°
MIN
90
°
PERFORATED
DISCHARGE DUCT
FLANGE
