32
9-4 Combustion Analyzer Port
Flame
Flame
Burner
9 - START UP PROCEDURE
Look for BLUE fl ame
with slight YELLOW tips
evenly spaced around
burner
Verify Burner, Proper Operation
1.
Inspect burner fl ame through Sight Glass. See
fi gure 9-5.
2.
Operate boiler through several heating cycles,
including domestic hot water, if used. Verify proper
operation.
3.
Reset control parameters to operating settings if
adjusted to allow startup and operation test.
4.
Follow instructions TO TURN OFF GAS TO APPLIANCE
if boiler is not being placed into immediate operation.
5.
Enter installer information on Warranty Registration
Card.
6.
Gather all instructions, manuals, wiring diagrams,
warranty registration card and other supporting
information. Review with user and/or affi x in
conspicuous location adjacent to boiler.
9.6 Perform CSD-1 Compliance Test (see
paragraph 2.4 page 5)
Verify operation of boiler safety control operation with
regard to no fl ow conditions as follows:
1.
Turn off boiler using boiler service switch.
2.
Disable primary boiler pump. Disconnect multi pin
connector J7 from control module. See fi gure 9-6.
3.
Disable secondary system pumps attached to
system.
4.
Establish call for heat. Jump CHW T-T terminals
on low voltage terminal block. Turn on boiler using
boiler service switch.
5.
Boiler will fi re. Based on natural convection within
boiler, boiler will either:
A. Lockout A-06 "Safety Relay Error". Requires
manual reset of control module. Press reset
button on User interface. See 9.3 Program Boiler
Control page 30 .
OR
B. Shut off burner E40 "Return Water Temp". This
is a soft lockout. When water temperature drops
below limit boiler will automatically refi re then
Lockout A-06 requiring manual reset of control
module. Press Reset button on User Interface.
OR
C. Shut off burner E39 "Flue Temperature Sensor".
This is a soft lockout. When fl ue sensor drops
below limit, boiler will automatically refi re then
Lockout A-06 requiring manual reset of control
module. Press Reset button on User Interface.
6.
After safety operation is verifi ed, turn off boiler via
service switch. Remove jumper in T-T. Replace J7
connector into control module, enable secondary
pump operation, turn service switch on and restart
system to verify operation.
Combustion Analyzer Port
9-5 Burner Flame
WARNING
Asphyxiation hazard. Carbon monoxide is odorless,
tasteless, clear colorless gas, which is highly toxic.
Verify cap is fi rmly placed on combustion analyzer
port to prevent CO emission. Failure to do so could
result in death or serious injury.
!
Summary of Contents for BWMAAN000050
Page 46: ...46 13 TROUBLE SHOOTING ...
Page 48: ...48 13 TROUBLE SHOOTING ...
Page 53: ...53 14 WIRING DIAGRAM 14 1 Connection Diagram ...
Page 54: ...54 14 WIRING DIAGRAM 14 2 Schematic Diagram of Ladder Form ...
Page 60: ...60 APPENDIX A CONTROL MODULE ...
Page 61: ...61 APPENDIX A CONTROL MODULE ...
Page 64: ...64 APPENDIX A CONTROL MODULE ...
Page 70: ...70 NOTES ...
Page 71: ...71 Date Service Performed Company Name Tech Initials Company Address Phone ...
Page 72: ...CAC BDP 7310 West Morris St Indianapolis IN 48231 ...