Carrier CBLAAA036105, Installation Instructions Manual

Page 1: ...vice the appliance and affix the booklet adjacent to the appliance after servicing C US Use of the AttRI Certified TM Mark indicates a manufacturer s participation in the program For verification of certification for individual products go to www ahridirectory org Copyright 2012 CAC BDP 7310 W Morris St Indianapolis IN 46231 Printed in U S A Edition Date 01 12 Manufacturer reserve8 the right to ch...

Page 2: ...G 12 BLOWER REMOVAL 13 BLOCKED VENT SHUT OFF BVSO CLEANING 13 5 0 FURNACE INFORMATION 14 Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Table Table Table Table Table Table Table Table Table Table 1 2 3 4 5 6 7 8 9 Wiring diagram BVSO 9 Wiring for blocked vent shut off size 105 9 Wiring for blocked vent shut off size 120 9 BVSO switch installation 9 Fan O...

Page 3: ...io M9W 1R3 Hazards or unsafe practices which CAN result in death or serious bodily and or material damage Hazards or unsafe practices which CAN result in minor bodily and or material damage 1 2 SAFETY INSTALLATION REQUIREMENTS For use with grade 2 fuel oil maximum Do NOT use gasoline crankcase oil or any oil containing gasoline Never burn garbage or paper in the heating system and never leave rags...

Page 4: ...ent system MUST be checked to determine that it is the correct type and size m Install correct filter type and size n Unit MUST be installed so that electrical components are protected from direct contact with water Your unit is built to provide many years of safe and dependable service provided it is properly installed and maintained However abuse and or improper use can shorten the life of the u...

Page 5: ...e between the regulator and the combustion air supply Air requirements for the operation of exhaust fans kitchen ventilation systems clothes dryers and fireplaces shall be considered in determining the adequacy of the space to provide the required combustion air In unconfined spaces in buildings of conventional frame brick or stone construction infiltration may be adequate to provide air for combu...

Page 6: ... coil is mounted after the furnace in an enclosure in the supply air stream The furnace blower is used for both heating and cooling airflow b On parallel airflow installation dampers must be provided to direct air over the furnace heat exchanger when heat is desired and over the cooling coil when cooling is desired 2 4 3 Venting instructions chimney installation The furnace must be vented to the o...

Page 7: ...an control board Connect this red wire to one of the red wires of the BVSO Connect the other red wire of the BVSO to the limit switch Connect the green wire of the BVSO to cabinet ground The blocked vent shut off must be installed in the flue between 2 inches and 12 inches from the furnace outlet and between the furnace outlet and draft regulator See figure 4 FIRE CARBON MONOXIDE POISONINC HAZARD ...

Page 8: ... Figure 2 Wiring for blocked vent shut off size 105 Figure 4 BVSO switch installation The BVSO must be installed between the furnace outlet and the draft control The BVSO must be installed between 2 and 12 from the furnace outlet Figure 3 Wiring for blocked vent shut off size 120 2 4 6 Oil burner This furnace is supplied with a high pressure atomizing retention head type burner for use with not he...

Page 9: ... accessories 2 4 9 Air filter An internal filter rack located in the blower compartment is provided as standard equipment with this furnace A sufficient clearance should be provided for air filter access Refer to Table 2 for filter rack flange dimensions for the return air duct _k DANGER Furnace Model CBLAAA036105 CBLAAR036105 CBLAAA060120 CBLAAR060120 Table 2 Air filter dimensions for return air ...

Page 10: ...tallation the air trapped in the oil line leading from the tank to the nozzle must be thoroughly purged in order to prevent excessive after drip The oil pump is equipped with a special fitting that facilitates the purging of any air between it and the tank The proper procedure for performing this operation is as follows a Place a piece of 1 4 diameter clear plastic tubing over the purge fitting on...

Page 11: ...on for at least 15 minutes restrict the return air supply by blocking the filters or closing the return registers and allow the furnace to shut down on high limit The burner will shut OFF and the main blower should continue to run Remove the restriction and the burner should come back on in a few minutes 3 6 YEAR ROUND AIR CONDITIONING The furnace is designed for use in conjunction with cooling eq...

Page 12: ...al or the diagram located on the inside of the blower door to properly rewire the unit 4 3 BLOCKED VENT SHUT OFF BVSO CLEANING For continued safe operation the Blocked Vent Shut Off System BVSO needs to be inspected and maintained annually by a qualified service technician ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Disconnect electrical power su...

Page 13: ...Day Dealer name and address Serial number Night START UP RESULTS Nozzle Burner adjustments 002 scale Gross stack temperature Ambient temperature Chimney draft Overfire draft Test performed by Primary air Fine air Drawer Assembly Smoke Pressure I 1 W C W C Bacharach Ib po 2 14 ...

Page 14: ... 8 80 1 80 3 RIELLO BURNER 40 F Chimneyvent F3 tube Nozzle Delavan 0 40 70A 0 50 70W Pump pressure PSIG 155 170 Combustion airadjustment turbulator damper 0 3 0 3 5 AFUE From CSAB212standard andCanadian regulation 84 4 82 9 AFUE From ASHRAE 103standard andUSregulation 80 5 80 5 insertion39 16 F5 tube insertion39 16 0 65 70W 135 0 4 83 1 80 5 0 75 70B 130 0 3 84 7 80 0 0 85 70W 140 0 3 5 83 9 80 0 ...

Page 15: ...41 1965 1864 M ED HIGH 1892 1859 1770 1675 M ED LOW 1556 1475 1394 1318 LOW 1221 1164 1081 998 Table 6 Minimum clearances combustible materials 0 6 m 24 SIDES 0 6 m 24 TOP BOTTOM FLUEPIPE FRONT FURNACE SUPPLY PLENUMWITHIN 1 8 M 6 OF FURNACE ACCESS PANEL TO BLOWER FURNACE OR PLENUM HORIZONTAL WARM AIR DUCTWITHIN 1 8 m 6 OF FURNACE FURNACE COMBUSTIBLEFLOOR HORIZONTALLY OR BELOW FLUE PIPE VERTICALLY ...

Page 16: ..._ 10 h 294 rrr_ 20 5o8 mr r 20 508 rr m I 55 i597 rrr_ 20 508 r_rq 32 813 rrr _ DNS 0173 Rev D Figure 7 Model CBL Size 120 6 DIA FLLE t 152 mini 21 25 540 15_ 29 757 rrrr 20 508 mm 20 508 rnm 3 76 rrr_r _ 22 4 ss9 mm 60 mrr _ 1 r _ 61 5 1562 mm 20 508 mm 7 F 5 _ _ __fl 895 DNS 0172 Rev D 17 ...

Page 17: ...L2 N L RE vlOVE J MPER _ND CONNEST RE v I E TO THE HEST TERMIN AL HEN DIFFERENT HESTIN L L JLINb BLO O ER SPEED ARE REQ IRED REFER TO IN_TR STION ANLAL L 4 _ LSE JNLY OIL PRIbARY SNT_ JL _EQLIP ED hlTH A _L E iN DELAY _ RE PLRGE R7164B P OR U I j_ _E o q o m T_NT I S ITIO 0 LY NE vE SE THE INTE UPTED I S ITlO A D OR THE LLE 1 E C N R716q NTRS L UCE ONLY COPPER IRE i15 AC Iph 60HZ POV ER SUPPLY _RN...

Page 18: ... JSE I qLY COPPER IRE FO H vlI IFIE REMO E THE UMMY TE MINA L IS RKE H d F OF ELECTT 7ONI3 AIT CLEA NET AEdOvE THE DUMMY TET MINA L IvA RKED EA C 1 1 I Q I Y I D ...

Page 19: ...0 8 i F ...

Page 20: ...Protection Plate for Therm o disc 3 8 16 Nut Electrical Panel Top Burner Casing Right Side Thumbscrew Kit Electrical Panel Interior Burner Casing Access Panel Corner Conduit Burner Casing Left Side Beckett Burner AFG Observation Door Kit Front Panel Assembly Front Divider Panel Insulation Observation Door Gasket High Limit Plate Floor Assembly Blower 100 8R DD Blower Assembly Capacitor Holder Capa...

Page 21: ...oo c_ ii ii0 i ii i e o i W I ...

Page 22: ...e Casing Insulation High Limit 1 3 4 Lg 195 F 30 F Electrical Insulating Barrier Hexagon Nut 3 8 16NC Zinc ON OFF Low Speed Fan Switch Junction Box Cover Burner Compartment Right Side Panel Bottom Electrical Panel Thumbscrew Kit Front Access Door Electrical Wire Raceway Burner Compartment Left Side Panel Beckett Burner AFG Burner Flange Gasket Observation Door Assembly Casing Front Panel Assembly ...

Page 23: ...8 _3 i i i I ...

Page 24: ...late for Therm o disc Hexagon Nut 3 8 16NC ZINC Electrical Top Panel Bumer Casing_ Right Side Thumbscrew Kit Electrical Panel_ Interior Burner Casing Access Panel Somer Conduit Bumer Casing_ Left Side Riello Bumer 40 F3 Observation Door Kit Front Panel Assembly Front Divider Panel Insulation Observation Door Gasket Hight Limit Plate FIoor Assembly Blower 100 8 R Blower Assembly Capacitor Holder Ca...

Page 25: ...8 TI 141 i IZl I 0 ...

Page 26: ...Casing Insulation High Limit 1 3 4 Lg 195 F 30 F Electrical Insulating Barrier Hexagon Nut 3 8 16NC Zinc ON OFF Low Speed Fan Switch Junction Box Cover Burner Compartment Right Side Panel Bottom Electrical Panel Thumbscrew Kit Front Access Door Electrical Wire Raceway Burner Compartment Left Side Panel Riello Burner Relay 24 VAC SPDT Observation Door Assembly Casing Front Panel Assembly Front Pane...

Page 27: ...ntenue dans ce manuel afin d effectuer l entretien de l appareil Garder ce manual pros de l unitd pour rdfdrences ultdrieures C US Use of the AttRI Certified TM Mark indicates a manufacturer s participation in the program For verification of certification for individual products go to www ahridirectory org Copyright 2012 CAC BDP 7310 W Morris St Indianapolis IN 46231 Printed in Canada Edition Date...

Page 28: ... CHALEUR 12 5 0 4 2 D MONTAGE DU VENTILATEUR 13 4 3 NETTOYAGE DU DISPOSlTIF D ARRC T ANTI REFOULEMENT BVSO 13 FICHE TECHNIQUE DE L APPAREIL 14 Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 FIGURES Diagramme electrique BVSO 8 Branchement du dispositif d arr_t anti refouIement modele 105 9 Branchement du dispositif d arr_t an...

Page 29: ...ion d equipements de chauffage au mazout Installation d equipements de chauffage au mazout Systemes de chauffage a air chaude et systeme d air cIimatise Cheminees foyers events et appareiIs de chauffage au combustible soIide Code national d electricite Code canadien d electricite Seule I edition la plus recente des codes doit _tre utilisee Les codes sont disponibtes aux adresses suivantes seIon Ie...

Page 30: ... niveau Ne jamais installer avec une inclinaison vers ravant Si I appareil est installe dans cette position le mazout peut couler dans le vestibule et creer un risque d incendie NOTE II est de Ia responsabiIite et de I obtigation dul m consommateur de contacter un technicien qualifie pour I s assurer que I instalIation est conforme aux regtementsl Iocaux et nationaux I a Cette fournaise WEST PAS c...

Page 31: ...e Dans tous Ies cas iI doit etre instalIe au niveau Si I appareiI de chauffage central est instalIe sur Ie sol dans un vide sanitaire par exemple iI est recommande d instalIer I unite sur une base en beton de 2 54 cm a 5 08 cm 1 a 2 d epaisseur Le deqaqement minimum requis pour chacune des positions de I appareil de chauffaqe central est specifie dans le tableau 6 L appareiI de chauffage central d...

Page 32: ...nsions Les recommandations suivantes devraient _tre suivies Iors de I instalIation des conduits a Pour equilibrer Ie systeme installer des clapets verrouiIlant dans chacun des branchements des conduits individuels Ajustez Ies clapets de fagon assurer Ia pression statique desiree a Ia sortie de I appareiI de chauffage central b Un raccord fait de conduit flexible non combustible devrait _tre instaI...

Page 33: ...ctions d instalIation sont incIuses avec Ie reguIateur 2 4 5 Dispositif d arr_t anti refoulement BVSO Pour evacuation par cheminee Toutes Ies fournaises instalIees au Canada doivent avoir un dispositif d arret anti refoulement BVSO Cheminee de maqonnerie Cet appareiI de chauffage central peut _tre evacue dans une cheminee de magonnerie existante Toutefois I appareiI de chauffage central ne doit pa...

Page 34: ...E DE CARBONE Ne pas respecter cet avertissement pourrait entrainer des blessures corporelles la mort et ou des dommages materiels Le dispositif d arr_t anti refoulement DOlT _tre inspectee et entretenue annuellement par une agence qualifiee RISQUE DE BLESSURE Ne pas respecter cet avertissement pourrait entrai ner des blessures corporelles Les pieces de metal peuvent avoir des bords tranchants ou d...

Page 35: ...du dispositif BVSO Le dispositif BVSO doit _tre installe entre Ia sortie de la fournaise et Ie contr6te barometrique du tirage Le dispositif BVSO doit _tre instalIe entre 2 et 12 de Ia sortie de Ia fournaise I L exterieur de I unite doit posseder une mise a la terre ininterrompue pour minimiser les risques de blessures corporelles si jamais un probleme electrique se produisait Une vis verte de mis...

Page 36: ...hangeur de chaleur Si une thermopompe est instalIee un thermostat _ bi energie ou un autre contr6te est requis pour prevenir I operation simultanee de Ia fournaise et de Ia thermopompe II previent aussi Ia transition directe du mode de chauffage thermopompe au mode de chauffage au mazout Se referer aux instructions du thermostat ou du contr6te pour un branchement adequat Si un cabinet souffteur av...

Page 37: ...cune ftamme n a ete alIumee Ie brQIeur va s arr_ter Pousser Ie bouton de remise a zero sur Ie dessus du contr6te primaire pour redemarrer Ie brQIeur Pour plus d informations sur Ie fonctionnement du contr6te primaire se referer aux instructions incIuses avec I appareiI de chauffage central ou de brQIeur 3 4 V RIFICATION DE LA COMBUSTION IMPORTANT Les surfaces metalIiques de I echangeur peuvent con...

Page 38: ...nee Si I appareiI de chauffage central est equipe pour Ia cIimatisation Ies fiItres devraient etre remptaces au moins deux fois par annee Pour eviter des btessures s assurer que Ie courant eIectrique est coupe AVANT de commencer Ia maintenance 3 5 VteRIFICATION DES LIMITEURS DE TEMPteRATURE Apres que I appareiI de chauffage central a fonctionne durant au moins 15 minutes restreindre I entree d air...

Page 39: ...effectuer Ia reinstallation etectrique de I unite 4 3 NETTOYAGE DU DISPOSITIF D ARRI_T ANTI REFOULEMENT BVSO Pour un fonctionnement continu et sQr Ie dispositif d arr_t doit _tre inspecte et entretenu chaque annee par un technicien qualifie RISQUE DE CHOC teLECTRIQUE Ne pas respecter cet avertissement pourrait entrainer des blessures corporelles ou la mort Debranchez I alimentation electrique de l...

Page 40: ...service Numero de serie Soir RESULTAT DU TEST DE MISE EN MARCHE Gicleur Ajustements du brQleur Bande principale Pression Bande fine Position de la t6te CO2 Indice de fumee Temperature des gaz a la sortie de I unite Temperature ambiante Tirage dans la cheminee Tirage au dessus du feu Bacharach o F oF C E C E Examine par Ib po 2 14 ...

Page 41: ...e PSIG Ajustement airdecombustion bande obturateur AFUE Apartirdustandard CSAB212 et desloiscanadiennes AFUE Apartirdustandard ASHRAE 103etdesloisarr_ricaines BROLEUR RIELLO 40 F _acuationcheminee Gicleur Delavan Ression delapompe PSIG Ajustement airdecombustion turbulateur volet AFUE Apartirdustandard CSAB212 et desloiscanadiennes AFUE Apartirdustandard ASHRAE 103etdesloisarr_ricaines Volts Hertz...

Page 42: ...1675 MED LOW 1556 1475 1394 1318 LOW 1221 1164 1081 998 Tableau 6 Degagements minimums materiaux combustibles _ combustibles _ FOURNAISE 2 54 cm 1 0 6 m 24 PLEJ UMD ALIMENTATIONJUSQU A 1 8 M 6 DE LA FOURNAISE 2 54 cm 1 PORTED ACCI_SAU V ENTILATEUR 10 16 cm 4 0 6 m 24 FOURNAISEOU PLI_NUM 5 08 cm 2 DESSUS HORtZONTALEA LA CONDUITEPREMIERS1 8 m 6 5 08 cm 2 DESSOUS FOURNAISE PLA NCHERCOMBUSTIBLE 0 COND...

Page 43: ...mm 20 508 rr r 20 508 rnrr 20 5ORSr_r 20 508 rrrn I 52 815 rrr _ DNS 0173 Rev D Figure 7 Modele CBL capacite 120 6 DIA FLLE i 152 mini 21 25 54o 15_ 29 757 rrrr 20 508 mm 20 E5o8 mrq 5 76 rrrl r _ 22 4 ss9 mm 60 mrr _ 61 5 1562 mm 20 _ 8 mm m F 5 DNS 0172 Rev D 17 ...

Page 44: ...2 N L RE vlOVE J MPER _ND CONNEST RE v I E TO THE HEST TERMIN AL HEN DIFFERENT HESTIN L L JLINb BLO O ER SPEED ARE REQ IRED REFER TO IN_TR STION ANLAL L 4 _ LSE JNLY OIL PRIbARY SNT_ JL _EQLIP ED hlTH A _L E iN DELAY _ RE PLRGE R7164B P OR U I j_ _E o q o m T_NT I S ITIO 0 LY NE vE SE THE INTE UPTED I S ITlO A D OR THE LLE 1 E C N R716q NTRS L UCE ONLY COPPER IRE i15 AC Iph 60HZ POV ER SUPPLY _ RN...

Page 45: ... JSE I qLY COPPER IRE FO H vlI IFIE REMO E THE UMMY TE MINA L IS RKE H d F OF ELECTT 7ONI3 AIT CLEA NET AEdOvE THE DUMMY TET MINA L IvA RKED EA C 11 I t t I D I D 2 B ...

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Page 47: ...EXAGONAL 3 8 16NC ZINC PANNEAU DESSUS_COMPARTIMBklT B_ECTRIQUE COTE DROIT COMPARTIiVENT BRULEUR B vlSEMBLEDE VIS CLE PANNEAU ELECTRIQUE BAS PORTE D ACCES CONDUIT DE COIN COTE GAUCHE COMPARTIMB I BRULEUR ASS BRULEUR ASS PORTE DE BSERVATICN ASS PANNEAUAVANT ISOLATION PANNEAU AVANT GARNITURE TUBE DE BSERVATICN PLAQUE DEHAUTE UMITE ASS PLANCHER ASS VBNTILATEUR 100 8R DD ASS VB_ITILATEUR DEREMPLACEM_EN...

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Page 49: ...LTRE ASSPANr EAU OOTEDROITE ISOLATICf I PAM EAJDEOOTEDROIT H _JT UMT195 30F1 75 _E DEPROTECTION FOURHALITEUMT ECRCUH_ 3 8 1eNCZlNC _ BASC SoS T PAI I EAJDEC xSUS _ARTIMB qT R ECTRICUE OOTEDRCITQ M_ARTIiVENT BRULBJR PAN EAJELECTRICUE BAS BVBEiVBLEDEVlSCLE R f Lr E DAOCES _IT DECOIN OOTEGAUCI E_ARTIMB 4i BRULEUR IEL ULELR TGF3 C AR 41TURE BRIDEFIXE ASSPORE D OBSBRVATICN ASSP INr F_AU AVANT ISCtATION...

Page 50: ...8 _3 i i I I ...

Page 51: ...NEAU DESSUS l COMPARTIMENT ELECTRIQU COTE DROIT COMPARTIMENT BRULEUR EMSEMBLE DE VIS CLE PANNEAU ELECTRIQUE BAS PORTE D AC CES CON DUIT DE COIN COTE GAUCHE COMPARTIMENT BRULEUR BRULEUR RIELLO 40 F3 ASS PORTE D OBSERVATION ASS PANN EAU AVANT ISOLATION PANNEAU AVANT GARNITUR E TUBE D OBSERVATION PLAQUE DE HAUTE LIMITE ASS PLANCHER VENTILATEUR 100 8R ASS VENTILATEU R DE REMPLACEMENT SUPPORT D E CONDE...

Page 52: ...r o o 8 0o I I I I _ rl I Q I Cn I ...

Page 53: ...DROITE ISOLATION PANNEAU DE COTEDROIT HAUT UMT195 30F1 75 _UE DEPROTECTION POURHAUTEUMT ECROUHEXAGONAL 3 8 16NCZINC COiVlVUT BASC SPST PANNEAU DESSUS COMPARTIMB TFI ECTRJCUE COTEDRClTCOMPARTIiVENT BRULEUR PANNEAU ELECTRICUE BAS BVlSEMBLE DEVlS CLE PORTED ACCES CONDUITDECOIN COTEGAUCHECOiVPARTIMENT BRULEUR BRULEUR RJ FILO 40F5 RB_AISSPDT24VAC ASSPORTED_OBSBRVATtCN ASSPANNEAUAVANT ISOLATION PANNEAU ...