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Connect Ducts to ERV/HRV

PROPERTY DAMAGE HAZARD

Failure to follow this caution may result in minor property

damage from sweating duct or loss of unit efficiency and

capacity.
If ERV/HRV duct work is installed in an unconditioned

space, insulated flexible duct is required.

CAUTION

!

Insulated flexible duct is required on both fresh--air inlet and

exhaust--air outlet ducts connecting to exterior wall.

When

using insulated flexible duct, the vapor barrier of the flexible ducts
must be taped very tight to prevent condensation problems. To

reduce pressure drop, stretch the flex duct and support it in a proper
manner to avoid reduced airflow.
When connecting the ERV/HRV to a return--air duct system,

insulated flexible duct can be used. However, when metal or rigid
ducts are applied use approximately 18--in. (457mm) of flexible

duct at ERV/HRV ports for fresh--air supply, and stale--air return.
When using metal duct from fresh--air supply to system duct work,

the metal duct should be insulated. (See Fig. 8.) This can act as a
silencer when connecting ducts to return--air duct system. This

should eliminate transmission of noise or vibration from unit to

main duct system.

FRESH-AIR
SUPPLY

STALE-AIR
RETURN

FLEXIBLE DUCTS CONNECTING TO

RETURN-AIR DUCT SYSTEM

A08102

Fig. 8 -- Flexible Duct Fit--Up

Locate and Install Exterior Hoods

IMPORTANT

: To prevent condensation problems, insulated

flexible ducts are required on both fresh--air inlet and exhaust--air
outlet ducts connecting between ERV/HRV and exterior wall.
Fresh--air intake and stale--air exhaust must be separated by at least
6 ft (1.8m). Fresh--air intake must be positioned at least 10 ft (3m)

from nearest dryer vent, furnace exhaust, driveway, gas meter, or
oil fill pipe. Fresh--air intake must be positioned as far as possible

from garbage containers and potential chemical fumes. When
possible, it is advised to locate the intake and exhaust hoods on

same side of house or building. The intake and exhaust hoods

should never be located on interior corners or in dead air pockets
(See Fig. 7). Both intake and exhaust hoods must be 18--in.

(457mm) from ground and at least 12--in. (305mm) above
anticipated snow level.
After selecting proper hood locations, make appropriate size hole

through exterior wall, pass flexible duct through hole and insert
hood tube into duct. Tape duct vapor barrier tightly around hood

tube and insert assembly back into wall and fasten securely.

Condensate Drain

(For ERV, skip this step and continue to the next step.)

To connect condensate drain, proceed as follows:

1. Punch out holes in foam insulation and door, then insert

sleeved grommets into bottom of unit using the gasket
washer and nut. (See Fig. 9.)

2. Cut two sections of plastic tubing, about 12--in. / 305mm

long and attach them to each drain.

3. Join the two short sections of plastic tubing to the “T” con-

nector and the main tube as shown.

4. Make a loop in the tubing below the “T” connector to create

a trap to prevent sewer gases from entering the ventilation
system. (See Fig. 9.)

5. Connect unit drain to building’s main drain. Provide slight

slope from unit for run--off.

A99268

Fig. 9 -- Condensate Drain With Loop Trap (HRV Only)

WALL CONTROL

Types

Four remote wall control options are available:

1. Basic Control (see Table 1).
2. OneTouch Control
3. Standard Control (includes dehumidistat)
4. Latent Control (includes humidistat for use with ERV’s only)

Table 1 – Basic Control

MODE

OPERATION

DAMPER

POSITION

FAN

SPEED

Off

Off

Closed to outside

Off

Low

Air exchange with

outside

Open to outside

Low

Intermittent

Air exchange with

outside

Open to outside

Low

High

Air exchange with

outside

Open to outside

High

Location

The Standard Control and the Latent Control sense humidity and

not temperature. They must be located in an area where they will
continually monitor fresh air circulating within the home. Install

ERV/HRV wall controls as close as possible to main system
thermostat and follow same guidelines as installing a thermostat

(locate approximately 5 ft (1.5m) above floor, mount on an inside

partitioning wall, etc.)

Wiring

Remove top cover assembly from wall control and pass thermostat

wire through hole located on back of control before attaching to
wall. Connect Y, R, G, and B (yellow, red, green, and black)

ER

V

/HR

V

Summary of Contents for ERVCCSHB1100

Page 1: ...staller or agency must use factory authorized kits or accessories when modifying this product Refer to the individual instructions packaged with kits or accessories when installing Follow all safety codes Wear safety glasses protective clothing and work gloves Have a fire extinguisher available Read these instructions thoroughly and follow all warnings or cautions included in literature and attach...

Page 2: ...m unit should be located next to or close to the indoor equipment COMPONENT DESCRIPTION The following listed items are components of ERVCCSHA See Fig 4 1 Exhaust air connected to outdoor air exhaust hood 2 Fresh air intake connected to outdoor air inlet hood 3 Fresh air supply from ERV connected to return air duct of forced air system 4 Mechanical filters trap dust contained in the air 5 Energy re...

Page 3: ... heater WARNING Return air or stale air pickup registers are normally located to draw from kitchen bathroom basement or other rooms where stale air can exist Proper size and type of registers must be used to minimize pressure drop The velocity of airflow through register should not be above 400 ft 122m per minute Maximum length of duct for the system should be designed according to the highest spe...

Page 4: ... air pockets See Fig 7 Both intake and exhaust hoods must be 18 in 457mm from ground and at least 12 in 305mm above anticipated snow level After selecting proper hood locations make appropriate size hole through exterior wall pass flexible duct through hole and insert hood tube into duct Tape duct vapor barrier tightly around hood tube and insert assembly back into wall and fasten securely Condens...

Page 5: ...s to ensure highest degree of humidity control in cooling season the INTERMITTENT mode should be used Integrated Control All units are equipped with an integrated control located under the unit in front of the electrical compartment Use the push button 1 to control the unit The LED 2 will then shows on which mode the unit is in Integrated Control overrides Wall Control function When LED is off ven...

Page 6: ... electrical connections must comply with National and Local Electrical Codes or other ordinances that might apply ELECTRICAL SHOCK FIRE HAZARD Failure to follow this warning could result in personal injury death and or property damage Do not use an extension cord as a power source for operating the ERV HRV WARNING 12VDC Wiring The ERV HRV circuit board wall control and accessories operate on 12VDC...

Page 7: ...ve furnace air handler blower OFF If the outside temperature is below 32_F 0_C make sure the unit is not running in defrost while balancing By waiting 10 minutes after plugging the unit in you are assured that the unit is not in a defrost cycle Step 2 Magnehelic gauge placement Place the magnehelic gauge on a level surface and adjust it to zero Step 3 Connect tubing from gauge to EX HAUST air flow...

Page 8: ...opens contact on K5 relay which opens outside air damper Then 115VAC is applied between orange and gray wires on Molex plug pins 1 and 6 and blower motor runs in high speed operation Low Speed Air Exchange When low speed air exchange occurs K1 Relay is energized which closes the contacts K2 and K5 relays are de energized This keeps low speed contacts closed and high speed contacts open on K2 relay...

Page 9: ...all Control Board Operation and Care and Maintenance sections before continuing NOTE If there is a short circuit or an open circuit at thermistor CPU will go into a 5 minute defrost cycle every 20 minutes This feature is not there on older board versions with 3 pin jumpers Override Test To use override test function a thermistor must be connected to the control board Unit must not be in defrost mo...

Page 10: ...e dehumidistat does not work OR the 20 minute push button timer does not work OR its indicator light does not stay on S The wires may be in reverse position S Ensure that the color coded wires have been connected to their appropriate places S The dehumidified or push button may be defective S Jump the OL and OC terminals If the unit switch to high speed remove the dehumidistat or push button and t...

Page 11: ...12 16560 55 13 15900 57 14 15280 59 15 14690 61 16 14120 63 17 13580 64 18 13060 66 19 12560 68 20 12090 70 21 11630 72 22 11200 73 23 10780 75 24 10380 77 25 10000 79 26 9632 81 27 9281 82 28 8944 84 29 8622 86 30 8313 88 31 8014 90 32 7728 91 33 7454 93 34 7192 95 35 6940 97 36 6699 99 37 6467 100 38 6245 Table 7 Defrost Cycle HRV DEFROST CYCLES Outside Temp F C Defrosting minutes Operation time...

Page 12: ... ICP RED BLK 1 2 3 HI JU1 MED Ref 1 ORG YEL ORG PRP BLU 71V 64V 57V nc nc nc RED BLU BLU RED ORG PRP GRY BLK BLK WHT WHT BLK BLU BRN BLK BLK BLK BLU BRN BLK BLK GRN WHT BLK GRN BLK GRN RED YEL GRN 6 BLK K5 K2 K3 K1 MODE M1 Supply M2 Exhaust DAMPER 0 0 0 0 OFF OFF OFF Closed 1 0 1 1 Exchange low speed LO LO Opened 1 1 1 1 Exchange high speed HI HI Opened 1 1 1 0 Circulation high speed HI OFF Closed...

Page 13: ...12 4 J12 3 J2 3 J2 4 J2 5 Door interlock switch J11 2 J11 1 K1 K3 K5 J14 3 J14 1 J14 2 Furnace blower interlock optional see notes 3 5 J14 4 J14 5 J14 6 J14 7 J14 8 J14 9 J14 10 Override switch optional see notes 3 4 Field wiring remote control see notes 3 4 MED LO 1 2 3 HI MED JU1 Ref 1 9 5V class 2 YEL neutral YEL 24V class 2 ORG 120V 106V 81V GRY WHT RED BLK ORG ORG PRP BLU 71V 64V 57V 120V 106...

Page 14: ... when used in Canada S ERVCCSVB1100 S ERVCCSHB1100 S HRVCCSVB1100 S HRVCCSHB1100 Energy Star Canada Copyright 2010 Carrier Corp S 7310 W Morris St S Indianapolis IN 46231 Printed in U S A Edition Date 05 10 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No ERVHRV 3SI Replaces ERVHRV 2SI ERV HRV ...

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