62
440 01 4801 00
Specifications subject to change without notice.
match the airflow required for low-speed cooling. Select the
required airflow from Table 9 and Fig. 60.
NOTE
:
The airflow selected via SW2--3, 4, 5 (Low-Speed
Cooling Airflow) cannot exceed the airflow selected via SW2--6, 7,
8 (High-Speed Cooling Airflow). For other CFM per ton Setup
switch selections, see Fig. 38 and 60.
NOTE
: The airflow settings for SW2--6, 7, 8 and SW2--3, 4, 5
selections are the same, EXCEPT for the default values. See Table
9.
For a complete explanation of cooling airflow, refer to the section
titled “Sequence of Operation.”
Adjust Continuous Fan Airflow (and Low-Speed
Cooling Airflow)
Adjust continuous fan and low--stage cooling airflow using
SW2--3, 4, 5 and refer to Fig. 60. The continuous fan speed can be
further adjusted at a conventional thermostat using the continuous
fan speed select function. Changing the continuous fan speed at a
conventional thermostat DOES NOT change the low-speed
cooling airflow selected via SW2 at the control board.
Refer to the section titled “Continuous Blower Speed Selection for
Thermostat.”
Adjust Thermostat Heat Anticipator.
1. Mechanical thermostat. Set thermostat heat anticipator to
match the amp. draw of the electrical components in the
R--W/W1 circuit. Accurate amp. draw readings can be
obtained at the wires normally connected to thermostat
subbase terminals, R and W. The thermostat anticipator
should NOT be in the circuit while measuring current.
a. Set SW1--2 switch on furnace control board to ON.
b. Remove thermostat from subbase or from wall.
c. Connect an amp. meter as shown in Fig. 66 across the R
and W subbase terminals or R and W wires at wall.
R Y W G
10 TURNS
THERMOSTAT SUBBASE
TERMINALS WITH
THERMOSTAT REMOVED
(ANITICIPATOR, CLOCK, ETC.,
MUST BE OUT OF CIRCUIT.)
HOOK-AROUND
AMMETER
EXAMPLE: 5.0 AMPS ON AMMETER
10 TURNS AROUND JAWS
= 0.5 AMPS FOR THERMOSTAT
ANTICIPATOR SETTING
FROM UNIT 24-V
CONTROL TERMINALS
A96316
Fig. 66 -- Amp. Draw Check with Ammeter
d. Record amp. draw across terminals when furnace is in low
heat and after blower starts.
e. Set heat anticipator on thermostat per thermostat
instructions and install on subbase or wall.
f. Turn SW1--2 switch OFF.
g. Install blower door.
2. Electronic thermostat: Set cycle rate for 3 cycles per hr.
Check Safety Controls
The flame sensor, gas valve, and pressure switch were all checked
in the Start--up procedure section as part of normal operation.
1. Check Main Limit Switch
This control shuts off combustion system and energizes air--
circulating blower motor, if furnace overheats. By using this
method to check limit control, it can be established that lim-
it is functioning properly and will operate if there is a re-
stricted return--air supply or motor failure. If limit control
does not function during this test, cause must be determined
and corrected.
a. Run furnace for at least 5 minutes.
b. Gradually block off return air with a piece of cardboard or
sheet metal until the limit trips.
c. Unblock return air to permit normal circulation.
d. Burners will re--light when furnace cools down.
2. Check Pressure Switch(es)
This control proves operation of the draft inducer blower.
a. Turn off 115--v power to furnace.
b. Disconnect inducer motor lead wires from wire harness.
c. Turn on 115--v power to furnace.
d. Set thermostat to “call for heat” and wait 1 minute. When
pressure switch is functioning properly, hot surface ignitor
should
NOT
glow and control diagnostic light flashes a
status code 32. If hot surface ignitor glows when inducer
motor is disconnected, shut down furnace immediately.
e. Determine reason pressure switch did not function proper-
ly and correct condition.
f. Turn off 115--v power to furnace.
g. Reconnect inducer motor wires, replace door, and turn on
115--v power.
h. Blower will run for 90 sec before beginning the call for heat
again.
i. Furnace should ignite normally.
Checklist
1. Put away tools and instruments. Clean up debris.
2. Verify that switches SW1--1 and SW1--6 are
OFF
and other
setup switches are set as desired. Verify that switches
SW1--7 and SW1--8 for the blower
OFF DELAY
are set as
desired per Table 19.
3. Verify that blower and control doors are properly installed.
4. Verify that there are no unsealed openings in the blower
shelf or casing.
5. Cycle test furnace with room thermostat.
6. Check operation of accessories per manufacturer’s instruc-
tions.
7. Review Owner’s Manual with owner.
8. Attach literature packet to furnace.