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GA7T: Installation Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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Installation

IMPORTANT: 

All split system and packaged air conditioners must be

installed pursuant to applicable regional efficiency standards issued by

the Department of Energy.

Check Equipment and Job Site

UNPACK UNIT
Move to final location. Remove carton taking care not to damage unit. 

Inspect Equipment

File  claim  with  shipping  company  prior  to  installation  if  shipment  is

damaged or incomplete. Locate unit rating plate on unit corner panel. It

contains information needed to properly install unit. Check rating plate

to be sure unit matches job specifications.

Install on a Solid, Level Mounting Pad

If conditions or local codes require the unit be attached to pad, tie down

bolts should be used and fastened through  knockouts  provided in unit

base pan. Refer to unit mounting pattern in 

Fig. 2

 to determine base pan

size and knockout hole location.
For  hurricane  tie  downs,  contact  local  distributor  for  details  and  PE

(Professional Engineer) certification, if required by local authorities.
On rooftop applications, mount on level platform or frame. Place unit

above a load-bearing wall and isolate unit and tubing set from structure.

Arrange supporting members to adequately support unit and minimize

transmission  of  vibration  to  building.  Consult  local  codes  governing

rooftop applications.
Roof mounted units exposed to winds may require wind baffles. Consult

the  Application  Guideline  and  Service  Manual  -  Residential  Split

System Air Conditioners and Heat Pumps for wind baffle construction.

NOTE: 

  Unit must be level to within ±2° (±3/8 in./ft,±9.5 mm/m.) per

compressor manufacturer specifications.

Clearance Requirements

When  installing,  allow  sufficient  space  for  airflow  clearance,  wiring,

refrigerant  piping,  and  service. Allow  24  in.  (609.6  mm)  clearance  to

service  end  of  unit  and  48  in.  (1219.2  mm)  (above  unit.  For  proper

airflow, a 6-in. (152.4 mm) clearance on 1 side of unit and 12-in. (304.8

mm) on all remaining sides must be maintained. Maintain a distance of

24 in. (609.6 mm) between units.  Position so water, snow, or ice from

roof or eaves cannot fall directly on unit. 
On rooftop applications, locate unit at least 6 in. (152.4 mm) above roof

surface.

Make Piping Connections

A05177

Fig. 2 – Tiedown Knockout Locations

Outdoor  units  may  be  connected  to  indoor  section  using  accessory

tubing package or field-supplied refrigerant grade tubing of correct size

and  condition.  Rated  tubing  diameters  shown  in 

Table 1

  are

recommended up to 80 ft. (24.38 m).  See Product Data for acceptable

alternate  vapor  diameters  and  associated  capacity  losses.    For  tubing

requirements  beyond  80  ft.  (24.38  m),  substantial  capacity  and

performance  losses  can  occur.  Following  the  recommendations  in  the

Longline Guideline  will reduce these losses. Refer to 

Table 1

 for field

tubing diameters. Refer to 

Table 2

 for accessory requirements. 

There  are  no  buried-line  applications  greater  than  36-in.  (914.4  mm)

allowed.
If refrigerant tubes or indoor coil are exposed to atmosphere, they must

be evacuated to 500 microns to eliminate contamination and moisture in

the system.

Outdoor Unit Connected to Factory Approved Indoor 

Unit

Outdoor  unit  contains  correct  system  refrigerant  charge  for  operation

with factory approved AHRI rated indoor unit when connected by 15 ft.

(4.57  m)  of  field-supplied  or  factory-accessory  tubing,  and  factory

supplied filter drier. Check refrigerant charge for maximum efficiency.

Refrigerant Tubing Connection Outdoor

Connect vapor and liquid tubes to fittings on vapor and liquid service

valves (see 

Table 1

.)  Use refrigerant grade tubing

Sweat Connection

CAUTION

!

CUT HAZARD

Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and wear

appropriate protective clothing and gloves when handling parts.

WARNING

!

PERSONAL INJURY AND ENVIRONMENTAL HAZARD

Failure to follow this warning could result in personal injury or death.

Relieve  pressure  and  recover  all  refrigerant  before  system  repair  or

final  unit  disposal.    Use  all  service  ports  and  open  all  flow-control

devices, including solenoid valves.

Federal  regulations  require  that  you  do  not  vent    refrigerant  to  the

atmosphere. Recover during system repair or final unit disposal.

CAUTION

!

UNIT DAMAGE HAZARD

Failure  to  follow  this  caution  may  result  in  equipment  damage  or

improper operation.
If ANY refrigerant tubing is buried, provide a 6-in (152.4 mm) vertical

rise at service valve.  Refrigerant tubing lengths up to 36-in (914.4 mm)

may be buried without further special consideration.  Do not bury lines

more than 36-in. (914.4 mm).

UNIT BASE PAN

Dimension in. 

(mm)

TIEDOWN KNOCKOUT LOCATIONS in. (mm)

A

B

C

31–1/2 X 31–1/2

(800 X 800)

9–1/8 (231.8)

6–9/16 (166.7)

24–11/16 

(627.1)

35 X 35

(889 X 889)

9–1/8 (231.8)

6–9/16 (166.7)

28–7/16 

(722.3)

Summary of Contents for GA7T

Page 1: ...city 3 Run refrigerant tubes as directly as possible by avoiding unnecessary turns and bends 4 Leave some slack between structure and unit to absorb vibration 5 When passing refrigerant tubes through the wall seal opening with RTV or other pliable silicon based caulk See Fig 1 6 Avoid direct tubing contact with water pipes duct work floor joists wall studs floors and walls 7 Do not suspend refrige...

Page 2: ...edown Knockout Locations Outdoor units may be connected to indoor section using accessory tubing package or field supplied refrigerant grade tubing of correct size and condition Rated tubing diameters shown in Table 1 are recommended up to 80 ft 24 38 m See Product Data for acceptable alternate vapor diameters and associated capacity losses For tubing requirements beyond 80 ft 24 38 m substantial ...

Page 3: ...uum method requires a vacuum pump capable of pulling a vacuum of 500 microns and a vacuum gage capable of accurately measuring this vacuum depth The deep vacuum method is the most positive way of assuring a system is free of air and liquid water A tight dry system will hold a vacuum of 1000 microns after approximately 7 minutes See Fig 4 A95424 Fig 4 Deep Vacuum Graph Final Tubing Check IMPORTANT ...

Page 4: ...ass 2 and must be separated from incoming power leads Use furnace transformer fan coil transformer or accessory transformer for control power 24v 40va minimum NOTE Use of available 24v accessories may exceed the minimum 40va power requirement Determine total transformer loading and increase the transformer capacity or split the load with an accessory transformer as required Final Wiring Check IMPO...

Page 5: ...e R 410A refrigerant Air Conditioner A09278 A09279 Fig 7 Generic Wiring Diagrams See thermostat Installation Instruction for specific unit combinations A09306 Thermidistat w Variable Speed Fan Coil 2 Stage Air Conditioner Thermidistat w Variable Speed Furnace 2 Stage Air Conditioner Single Stage Furnace with 2 Stage Air Conditioner 2 Stage Thermostat with Single Stage Furnace and 2 Stage Air Condi...

Page 6: ...o the furnace Installation Instructions for details of how to use this feature Airflow Selection for FV4C Fan Coils The FV4C provides high and low stage blower operation to match the capacities of the compressor at high and low stage To select recommended airflow refer to the FV4C Installation Instructions The FV4C utilizes a control board that allows the installing technician to select proper air...

Page 7: ...d then be appropriate for the system to achieve rated capacity The charge level could then be checked at another time when the both indoor and outdoor temperatures are in a more favorable range NOTE If line length is beyond 80 ft 24 38 m or greater than 20 ft 6 10 m vertical separation See Long Line Guideline for special charging requirements Final Checks IMPORTANT Before leaving job be sure to do...

Page 8: ... an internal pressure relief IPR which relieves discharge gas into compressor shell when differential between suction and discharge pressures exceed 550 625 psi The compressor is also protected by an internal overload attached to motor windings Compressor Control Contactor The contactor has a 24 volt coil and is controlled by Y1 input from the thermostat CARE AND MAINTENANCE For continuing high pe...

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