background image

Programming Functions

SERVICE FUNCTION 

 The service function allows

the operator to verify factory configurations and read
or change field configurations. The service subfunctions
are listed below. (See Table 6 for details.)

The  operator must use this subfunction to

a n d

log on before performing
to log off after completing

any other subfunction,

service subfunctions.

I f single set point or inactive

ule has been selected

in the schedule function, t h e n w h e n     i s   d e p r e s s e d

will s h o w t h e modified chilled water

the display
set point.

c. The modified chilled water set point is determined by

the microprocessor as a result of the reset function,
and is displayed for reference only; it cannot be  set
or changed by the operator.   reset is not in effect, the
modified set point 

 be the same as either the occu-

pied or unoccupied chilled water set point, according
to how the  schedule  function has been programmed.

Displays the reset, reset Limits, and reset

Used to verify software version and

language option.

Used to verify factory configurations

ratio

reset

funct

set points, These set points are not accessible when

type has been configured for NONE in the service

ion.

 ---

SET

Displays the demand limit set points.

Displays time of day and day of  week.

(number of compressors).

 

 

 to read or change field configuration

for number of unloaders and reset type and to enable the

machine for load shed, 

 or brine operation.

NOTE: The

key is used to enable or turn on certain

3

4

functions; the

key is used to disable thesefunctions.

key is pressed the display will show 00.00.

SCHEDULE FUNCTION 

 This function provides a

m e a n s   t o  

 switch the chiller from an

occupied mode to an unoccupied mode. When using the
schedule function, the chilled water pump relay, located
in the unit control box, must be used to switch the chilled
water pump on and off. The chilled water pump relay will
start the chilled water pump but the  compressors will not
run until the remote chilled water pump interlock con-
tacts are closed and the leaving chilled water temperature
is above set point. If a remote chilled water pump inter-
lock is not used.  the  first compressor will start (upon a

 for cooling) approximately one minute after the

chilled water pump is turned on.

The schedule function can be programmed

 set point. or 

 set 

 operation.

for inactive,

si

SET POINT FUNCTION -- Set points are entered
through the keyboard. Set points can  be  changed within
the upper and lower limits, which are fixed. The ranges
are listed below.

 Water Set Point

Water:

4 0

to 70 F (4.4 to 21 C)

Brine (Special Order Units):

15

to 

 F (-9.4 to 21 C)

 Set Point

0 t o 95 F (-17.8 to 35 C)

Reset Limit

0

t o 80 F (-17.8 to 26.7 C)

Reset Ratio

0 t o 100%

When the schedule  is  configured for inactive, the

chilled water pump relay remains energized continuously

but is not used since the chiller is usually controlled by

remote chilled water pump interlock contacts.

When the  schedule  is set for single set point operation,

the 

 water  pump relay will be energized whenever

the chiller is in the occupied mode regardless of whether
the chiller is running. When the chiller is in unoccupied
mode,  the  chilled water pump relay 

 not be energized.

When the schedule is set for dual set point, the chilled

water pump relay will be energized continuously, in both

occupied and unoccupied modes. The occupied mode
places the occupied chilled water set point into effect; the
unoccupied mode places the unoccupied chiller water set
point into effect.

The schedule consists  of  from one to 8 

occupied 

time

periods, set by the operator. These time periods can be

flagged to be in effect or not in effect on each day of the
week.  The day begins at 00.00 and ends at 24.00. The

machine will be in unoccupied mode unless a scheduled

time period is in effect. If an occupied period is to extend

past midnight, it must be programmed in the following
manner:

Occupied period must end at 24:00 hours

(midnight); a new occupied period must be programmed
to begin at 

 hours.

The time schedule can be overridden to  keep the  unit

in the occupied mode for one, 2, 3 or 4  hours on a  one-
time basis.

 Limit Set 

Step I Capacity Reduction:

  t o  

Step 2 Capacity Reduction:

0% to 

Set points a r e grouped in subfunctions as follows:

Displays chilled water set points.

a. The first

set point.

value shown is the occupied chilled water

b. The next value to b e

schedule function h

displayed depends on

been programmed. (See

how the

below.)

If dual  set  point has been selected, the next set point

after

L - J

has been pressed will be the unoccupied

chilled water set point; this will be followed by the

modified chilled water set point.

Summary of Contents for HS070-160

Page 1: ...ervice mechanics should install start up and service this equipment When working on the equipment observe precautions in the literature tags stickers and labels attached to the equipment and any other safety precautions that apply l Follow all safety codes 0 Wear safety glasses and work gloves l Use care in handling rigging and setting bulky equipment l Use care in handling elcetronic components E...

Page 2: ...0 second time period the EXV driver module senses this and the processor module immediately shuts down all compressors in the affected refrigeration circuit If a shutdown occurs due to loss of cftarse or low oil pressure the EXV driver module communicates this to the processor module and the processor module locks the compressors off in the affected refrigeration circuit The proper fault code s wi...

Page 3: ...or the other control functions The control monitors the superheat and the rate of change of superheat to control the position of the valve The valve stroke is very large this results in very accurate control of the superheat The electronic expansion valve is also used to limit the maximum saturated suction temperature to 55 F 12 8 C to keep from overloading the compressor during high cooler water ...

Page 4: ...B The liquid line solenoid valve remains closed for 10 seconds after the initial compressor on that refrigeration circuit starts This permits a pump out cycle at start up to minimize refrigerant floodback to the compressor If the compressor in that refrigeration circuit has run in the 15 minutes before the call for cooling the pumpout cycle is bypassed After pumpout the liquid line solenoid valve ...

Page 5: ... FAILURE Unit will restart automatically when power is restored BLOWN FUSE IN POWER FEED DISCONNECT Replace fuse Restart is automatic LOW WATER TEMPERATURE CUTOUT Move RUN STANDBY switch to STANDBY then back to RUN Restart is automatic AUXILIARY INTERLOCK Automatic restart after condition is corrected OPEN CONTROL CIRCUIT FUSE Replace fuse Unit will restart automatically FREEZE PROTECTION Unit wil...

Page 6: ...ing the function name key will advance the display through all subfunctions within a function and then back to the first To move to another function either depress the function name key for the desired function display will show the first subfunction or Access a particular subfunction by using the subfunction number and the function name key KEYBOARD ENTRY DISPLAY R E S E T R S T R R S P DEMAND Tt...

Page 7: ... LCSA X LCSB X OILA X OILB X OUTPUTS SLDA X SLDB X UNLA X UNLB X EXVAO X EXVAC X EXVBO X EXVBC X COMP CA1 X CA2 X CBI X CB2 X X ALARMS ALARM X ALARM X ALARM X MODE MODE X STAG ES X STAGE q 4 El r c 0 c 0 0 c cl 4 ill c SET POlNT If unit is in dual set point mode the set point currently in effect is displayed 0 t El 4 Leaving water temperature System temperatures Cooler leaving water temp Cooler en...

Page 8: ...mber or for zero Field configuration entry codes Number of unloaders enter number Reset type none 1 return water 2 space or outside air Load shed enable disable 1 enable Ftuid type water 1 brine Pulldown enable disable 1 enable FACT CFG COMP X F F D C F G UNLS X RSTP X LDSH X FLD X PLDN X Sunday flag LL rTime periods 2 8 same elements as period I q 4 SET POINT COMMENT DISPLAY SET POINT c w s o x c...

Page 9: ...hut off Circuit B shut off Stop reset Reset Method M a n u a l M a n u a l M a n u a l M a n u a l M a n u a l M a n u a l M a n u a l M a n u a l m a n u a l Auto M a n u a l M a n u a l M a n u a l M a n u a l Auto Auto Auto Auto Auto Auto Auto Probable Cause High pressure switch trip or high discharge gas temp switch trip on when it is not supposed to be on Wiring error between electronic contr...

Page 10: ... Table 6 shows the order of the readouts TEST FLJNCTlOh The test operates the Quick Test diagnostic program When the unit is in STANDBY mode the test subfunctions will energize the solenoid valves unloaders electronic expansion valves and com pressors The solenoids and unloaders will energize for 3 minutes The expansion valve will travel to fully open in one test and to fully closed in the next Th...

Page 11: ...d water pump is turned on The schedule function can be programmed ngle set point or dual set pntnt operation for inactive si SET POINT FUNCTION Set points are entered through the keyboard Set points can be changed within the upper and lower limits which are fixed The ranges are listed below Chilled Water Set Point Water 40 to 70 F 4 4 to 21 C Brine Special Order Units 15 to 70 F 9 4 to 21 C Rc set...

Page 12: ...le this mode shuts down the unit in the same manner as Unit Standby If the schedule is holding the machine off when it is needed set the schedule for inactive mode until the schedule can be properly reprogrammed See the Sched ule Function section of the Installation Start Up and Service Instructions The override feature can also be used to temporarily place the unit in occupied mode Enter c l SCHD...

Page 13: ...e compressors are operating the leaving water temperature thermistor will indicate no temperature change But the temperature of the entering water will drop rapidly and the entering water thermistor will detect this When the entering water temperature drops to 5 F 2 8 C below the leaving water temperature alf the compressors will stop and code no 61 will be displayed To correct use manual reset me...

Page 14: ...does not necessarily mean that a thermistor is accurate To determine accuracy the reading must be compared with a measure ment of the actual temperature to which the thermistor probe is exposed Quick Test The Quick Test feature allows the service technician to individually test all the inputs and outputs of the control system The test function operates the Quick Test diagnostic program When the un...

Page 15: ...ponds to that resistance this temperature should appear in the Quick Test display Loss of charge and oil pressure switch tests show LOW if the switch is open and NRM or SAFE if the switch is closed The input channel can be tested by disconnecting the switch and using a jumper to simulate a closed or open circuit See Fig 5 Note that the switch is read by the processor period ically not continuously...

Page 16: ...24V NEUTRAL 2 4 v F E E D 1 DSlO TERM I STRIP 24v N E U T R A L LC R F CIRCUIT B LOSS OF C H A R G E CiRCUtT A Fig 6 Pressure Feedback Circuit Wiring Simplified U N L O A D E R C K T A UNLOADER CKT B LIQUID LINE SOLENOID CKT A LIQUID LINE SOLENOID CKT B Fig 7 Auxiliary Components 24 V Control Circuit Wiring Simplified 16 ...

Page 17: ... 14213 6 13825 5 13449 2 13084 2 12730 1 12386 6 120533 11730 0 11416 l 11111 5 10815 8 10528 7 10250 0 9979 3 9716 5 9461 3 9213 4 8972 6 8738 6 8511 4 8290 6 59 0 661 0 61 0 620 63 0 644 0 65 0 66 0 67 0 68 0 69 0 70 0 71 0 T2 0 73 13 74 0 75 0 76 0 77 0 76 0 79 0 80 0 87 0 82 0 83 0 84 0 85 0 E6 0 87 0 88 O 89 0 90 0 91 0 92 0 93 0 94 0 95 0 96 0 97 0 98 0 99 0 100 0 101 0 102 0 103 0 104 0 105...

Page 18: ...63 20 079 19 058 I a 094 17 184 16 325 15 515 14 749 14 026 13 342 12 696 12 085 11 506 10 959 10 441 9 9495 9 485 9 0445 8 627 a 237 7 8555 T E M P E R A T U R E C 16 17 la 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 57 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 V O L T A G E 3 38739 3 3366 3 2853 3 23369 3 18154 3 12913 3 07641 3 ...

Page 19: ... recheck Press to reach the EXV A Close Quick Test If a problem still exists replace the EXV driv er If the voltage reading is correct the expansion valve should be checked Next text EXVB Connect the positive test lead to pin 7 and the negative to pin 8 9 IO 1 l in succes sion during the EXVB Quick Test Step 2 Check EXV Wiring Check wiring to elec tronic expansion valves from terminal strip on EXV...

Page 20: ...If EXV plug was disconnected during this process reconnect it after the cover is removed 4 Enter appropriate EXV Quick Test step for EVXA or EXVB in the outputs subfunction of the test function p p j q Press ENTR to initiate test With cover lifted off the EXV valve body observe operation of valve motor and lead screw The motor should turn in the clockwise direction and the lead screw should move d...

Page 21: ...rete steps of n otjc rn arc obtained The large number of steps and long st cdkt r csults in very itccurate control of refrigerant flow B e c a u s e tht EXVs art wntmEItd hy rtw processor module it is possible to track vaIvc pr sition During initial start up EXV is fully cloxcd After start up v rIkc position is tracked by processor by constantly thsct ving amount of valve movement The processor ke...

Page 22: ...8 are located in lead compressor in each circuit in a suction passage between motor and cylinders above oil pump SENSOR REPLACEMENT TI T2 T5 T6 T7 T8 Compressor and Cooler Sensors are installed directly in refrigerant or water circuit Relieve all refrigerant pressure or drain water before removing Proceed as follows refer to Fig I I I Remove and discard original sensor and coupling I IMPORTANT Do ...

Page 23: ... See Fig 9 The proper addresses are PSI0 Processor Module 00 DSIC Relay Module 32 I 610 IiXV Driver Module 50 If a modules indicate a communication failure check the COM hq l tg on the PSI0 module for proper seating lf r good connection is assured and the condition per sists replacr the PSI0 module Xf only a ITS 10 module indicates a communication failure check the COhlM plug on that module for pr...

Page 24: ...re powered up and powered off by a signal from the microprocessor The relays switch the circuit to which they are connected No power is supplied to these connections by the DSIO module S E N S O R B U S C O N N E C T O R INPUTS 24 VAC CHANNEL I J3 PINS I 2 3 I 18 2 3 8 4 586 4 788 2 4 6 88 ARE GROUND C1 PSI0 DSIO DSIO HSIO RELAY EXV DRIVER Fig 13 Sensor Bus Wiring COMMON Is CHANNEL fMoN MON MON 1 ...

Page 25: ...lve to neutral in a repeating sequence to drive the valves in incremental steps S E N S O R B U S C O N N E C T O R RED STATUS LIGHT iREEN C O M M U N I C A T I O N LtGHT STEPPER MOTOR 2 J4 STEPPER MOTOR I I 2 4 6EiBARE GROUND C Keyboard Display Module HSIO Fig 17 he onlv function of the HSIO is to allow the operator I cr municate with the processor It is used to enter confiyt ra tions and set poi...

Page 26: ...or short Replace compressor if necessary Compressor loses oil Seized compressor Reolace comPressor Loss of charge control 1 Repair leak Compressor cycles off on toss of charge Compressor shuts down on high pressure control erratic in action I Low refrigerant charge Add refrigerant High pressure control Replace control erratic in action Expansion valve relay contacts Check cooler and Frosted suctio...

Page 27: ......

Page 28: ...s the right to discontinue or change at any time specifications or designs without notice and without incurring obligations I Book 2 PC111 Catalog No 533 030 Printed in U S A Form30HR HS 1T Pg 28 l 89 Replaces New T a b 5c ...

Reviews: