background image

17

Is AMBER

 LED 

stat

u

s l

ight on?

  

Is there

 24V

 at SE

C-1 and

 SEC-2?

  

Is there

 115V

 at L1

 and L2?

  

Replace

 fur

nace

 co

ntrol

.  

Is door

 sw

itch 

clo

se

d?  

Replace

 tra

nsforme

r.  

Replace

 door

 sw

itch.  

Is there

 115V

 going

 to

 sw

itch?  

Close 

d

oor sw

itch

.  

Is 

circuit brea

ker

 cl

osed?

  

Check for 

con

tinui

ty

 in w

ire from 

cir

cui

breaker

 to furna

ce

.  

Close 

cir

cui

t b

reaker and

 go

 ba

ck to

 

START.

Is AMBER

 LED 

status

 light blin

king

 

rapidly

 w

ithout a

 pa

use?

  

Check for 

corr

ect l

ine v

oltage po

larity

.  If 

units 

ar

e tw

inned, check for

 proper

 low

-

v

oltage (24V)

 tr

ansformer pha

sing

.  

Is AMBER

 LED 

status

 light blin

king

 

ON/OFF 

slow

ly

 w

it

h

 a 

combina

tion

 o

Determine 

status code.

  The

 sta

tus 

co

de 

determined

 by

 the

 number o

shor

To reca

ll p

rev

ious 

statu

s co

des di

scon

nect 

the R

 

thermo

sta

conn

ecti

on, 

rese

t pow

er, an

d pu

setup 

sw

itch 

S

W

1-1

 in 

th

e ON p

o

si

tion

.  The

 AM

BER L

E

w

ill repeat.  S

tatus 

code

are era

sed

 a

fter

 72

 hours or

 ca

n be

 ma

nually

 erased

 

by

 putting

 se

tup

 switch

 S

W

1-

1 in

 the 

O

N

 posi

tion

 

and jumperi

ng R

, W/W1

, and

 Y

/Y

2

 si

multaneou

sly

 

setu

p

 sw

itch

 S

W

1-

in the

 OFF 

po

si

tio

n

Wa

there

 a

 prev

ious 

statu

s co

de o

the

than

 #11?

  

Go to se

ctio

be

lo

w

 for 

th

e statu

cod

e

 

Does the

 co

ntrol

 re

spond

 to

 W/W1

, W2, 

Y

1

, Y

/Y

2

, and

 G

 (2

4V) 

 the

rm

o

sta

signal

s? 

Run sy

stem

 th

roug

h a l

o

w

-heat, mediu

m-

heat, 

hig

h-hea

t, 

or

 cooling

 cy

cle 

to

 che

ck 

operatio

n.  S

ta

tu

codes are

 era

sed 

after 

72 hour

s or 

can

 be

 manually

 erased

 by 

putti

ng 

se

tup

 sw

itc

h S

W

1-1

 in

 the

 ON

 

posi

tion and jumper

ing 

R, W/W1

, and 

Y

/Y

2

 simultaneo

usl

y until sta

tu

code

 

Is

 24V

 pre

sen

t a

W/

W1

, W2,

 Y

1

, Y

/Y

2

 or

 

G thermosta

termi

nals on 

the

 furna

ce

 

control?

Check room

 th

ermosta

t or

 

inter

conne

cting cab

le. 

Discon

nect 

all 

the

 thermostat w

ires 

fro

the furn

a

ce

 control. 

Does 

the

 problem

 r

epeat w

hen using

 a

 

jumper w

ire? 

Replace

 fur

nace

 co

ntrol

The the

rmostat

 is

 n

o

com

p

a

tible

 w

ith t

h

furna

ce 

con

trol

.  Ei

ther in

stall a

 ball

ast 

resi

sto

r, conne

ct th

e Com24V 

thermo

stat 

terminal

 to

 the ther

mosta

t, 

or

 repl

ace

 the 

thermo

sta

t. 

Y

ES 

NO

YE

S

 

Y

ES 

YE

S

 

Y

ES 

YE

S

 

 

S

E

Y

 

S

E

Y

 

S

E

Y

YE

S

 

START

YE

S

 

YE

S

 

NO

NO

NO

NO

NO

NO

NO

NO

NO

NO

NO

Troubleshooting

 Guide 

A07581

58MV

C

Summary of Contents for IDEALCOMFORT 58MVC

Page 1: ...ED ISO 9001 2000 SAFETY CONSIDERATIONS Recognize safety information This is the safety alert symbol When you see this symbol on the unit and in instructions or manuals be alert to the potential for personal injury Understand the signal words DANGER WARNING CAUTION and NOTE These words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe perso...

Page 2: ...ARGING YOUR BODY S ELECTROSTATIC CHARGE TO GROUND 2 Firmly touch a clean unpainted metal surface of the furnace chassis which is close to the control Tools held in a person s hand during grounding will be satisfactorily discharged 3 After touching the chassis you may proceed to service the control or connecting wires as long as you do nothing that recharges your body with static electricity for ex...

Page 3: ...washable filter clean filter by spraying cold tap water through filter in opposite direction of airflow Rinse filter and let dry Oiling or coating of the filter is not recommended 5 If equipped with factory specified disposable media filter replace only with a factory specified media filter of the same size FILTER RETAINER WASHABLE FILTER IN FURNACE WASHABLE FILTER OR DISPOSABLE MEDIA FILTER IN FI...

Page 4: ...clips on blower wheel vanes Do not bend wheel or blades as balance will be affected 8 If greasy residue is present on blower wheel remove wheel from the blower housing and wash it with an appropriate degreaser To remove wheel a Mark blower wheel location on shaft before disassembly to ensure proper reassembly b Loosen setscrew holding blower wheel on motor shaft NOTE Mark blower mounting arms and ...

Page 5: ...ube from gas valve regulator fitting 7 Unplug igniter from harness 8 Remove igniter leads from slot in manifold grommet 9 Remove screws that secure manifold to burner box See Fig 6 NOTE Do not remove burner box from cell panel 10 Remove manifold orifices and gas valve as 1 assembly 11 Remove screws attaching burner assembly in burner box NOTE Use care when removing and reinstalling burners not to ...

Page 6: ...T BE PLACED IN THIS SLOT A05074 Fig 7 Igniter Wire Placement PRIMARY HX INLET OPENINGS A96305 Fig 8 Cleaning Inlet Openings of Primary Heat Exchangers PAM RTV A93087 Fig 9 Combustion air Intake Housing Gasket Repair 58MVC ...

Page 7: ...lure to follow this warning could result in personal injury death or property damage Gas valve switch MUST be facing forward or tilted slightly WARNING FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in personal injury or death or property damage Never test for gas leaks with an open flame Use a commercially available soap solution made specifically for the detection of leaks ...

Page 8: ...ion air intake housing If foamed gasket was removed check for any damage If gasket is damaged in any way it must be repaired To repair remove damaged gasket section apply sealant releasing agent such as PAM cooking spray or equivalent must not contain corn nor canola oil halogenated hydrocarbons nor aromatic content to prevent inadequate seal from occurring to burner box and apply a small bead of ...

Page 9: ...ccur If leaks are found correct the problem 15 Check for gas leaks 16 Replace main furnace door RTV PAM A93081 Fig 12 Gasket on Collector Box FIRE AND EXPLOSION HAZARD Failure to follow this warning could result in personal injury death or property damage Never test for gas leaks with an open flame Use a commercially available soap solution made specifically for the detection of leaks to check all...

Page 10: ...ensor The 24 v circuit contains an automotive type 3 amp fuse located on the furnace control See Fig 16 Any direct shorts of the 24 v wiring during installation service or maintenance will cause this fuse to blow If fuse replacement is required use ONLY a fuse of identical size The furnace control LED will flash status code 24 when fuse needs to be replaced With power to the unit disconnected chec...

Page 11: ...e condensate enters open drain See Fig 19 UNIT DAMAGE HAZARD Failure of plastic components may occur Do not use ethylene glycol Prestone II antifreeze coolant or equivalent automotive type CAUTION 6 Replace drain connection cap and clamp to inducer housing 7 Replace main furnace door 8 Propylene glycol need not be removed before restarting furnace WIRING DIAGRAMS See Fig 15 16 and 21 for the Delux...

Page 12: ...e through 1 heat cycle to check for proper operation and check LED status j If furnace is operating properly and LEDs indicateproper operation replace main furnace door 3 The control can also assist in troubleshooting by performing a Component Test The Component Test will functionally operate all furnace components except the gas valve NOTE The component test feature will not operate if the furnac...

Page 13: ... LED LIGHTS SW1 SETUP SWITCHES AND BLOWER OFF DELAY MODEL PLUG CONNECTOR AIR CONDITIONING A C AIRFLOW SETUP SWITCHES USER INTERFACE OR ADVANCED PRODUCT MONITOR CONNECTOR CONTINUOUS FAN CF AIRFLOW SETUP SWITCHES OAT CONNECTOR HUMIDIFIER TERMINAL 24 VAC 0 5 AMP MAX ACRDJ AIR CONDITIONING RELAY DISABLE JUMPER FLASH UPGRADE CONNECTOR FACTORY ONLY SW4 SETUP SWITCHES BOARD SERIAL NUMBER EXAMPLE V12 HK42...

Page 14: ...F MINIMUM INSTALLED AMBIENT OR FREEZE PROTECTION REQUIRED A93058 Fig 17 Freeze Protection A99118 Fig 18 Inducer Housing Drain Tube A99119 Fig 19 Funnel in Drain Tube and Antifreeze Running Through Trap 58MVC ...

Page 15: ...15 A07564 Fig 20 Service Label 58MVC ...

Page 16: ...16 A06677 Fig 21 Wiring Diagram 58MVC ...

Page 17: ...switch SW1 1 in the ON position and jumpering R W W1 and Y Y2 simultaneously setup switch SW1 1 in the OFF position Was there a previous status code other than 11 Go to section below for the status code Does the control respond to W W1 W2 Y1 Y Y2 and G 24V thermostat signals Run system through a low heat medium heat high heat or cooling cycle to check operation Status codes are erased after 72 hou...

Page 18: ...l is lost during the blower on delay period blower will come on for the selected blower off delay Check the following items first before proceeding to the next step Gas valve turned off Manual shut off valve Green Yellow wire MUST be connected to furnace sheet metal Flame sensor must not be grounded To determine whether the problem is in the gas valve igniter or flame sensor the system can be oper...

Page 19: ...en wire or bad terminal on either the RED or GREEN wire between the furnace control and the blower motor YES Is there 5 VDC at PL13 2 YELLOW and PL13 4 GREEN Is there 5 VDC at PL3 3 YELLOW and PL3 2 GREEN NO NO You have an open wire or bad terminal on the YELLOW wire between the furnace control and the blower motor YES YES The voltage just measured should be very stable and should not fluctuate mo...

Page 20: ...panion book Classroom ServiceTraining plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 644 5544 Packaged Service Training Classroom Service Training Copyright 2007 Carrier Corp S 7310 W Morris St S Indianapolis IN 46231 Manufactur...

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