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6

!

WARNING

ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD

Failure to follow this warning could result in personal injury,

death or property damage.
Before installing, modifying, or servicing system, main electrical

disconnect switch must be in the OFF position and install a

lockout tag. There may be more than one disconnect switch.

Lock out and tag switch with a suitable warning label. Verify

proper operation after servicing.

Figure 8

Gas Valve (Single Stage) without Tower
Pressure Ports and Green Label

A13048

ON/OFF Switch

Regulator Seal Cap

Regulator Adjustment
Regulator Seal Cap under Cap

1/2” NPT Outlet

1/8” NPT Manifold
Pressure Tap

1/8” NPT Inlet
Pressure Tap

1/2” NPT Inlet

SINGLE-STAGE

Regulator Spring
Propane - White 8.5 turns
Natural Gas - Silver 8.5 turns

Regulator Adjustment
Screw

Regulator Seal Cap

Remove the propane regulator spring (white)

Install the natural gas regulator spring (silver)

Figure 8 (cont) 

 Gas Valve (Single Stage) with

Tower Pressure Ports and without the Green Label

ON/OFF SWITCH

1/8” NPT INLET

PRESSURE TAP

REGULATOR SEAL CAP

(REGULATOR ADJ.

UNDER CAP)

1/2” NPT

OUTLET

MANIFOLD PRESSURE TAP

SET SCREW: 3/32” HEX HEAD

ACCEPTS 5/16” HOSE CONNECTION

OUTP

INP

VENT

1/2” NPT

INLET

INLET PRESSURE

TAP SET SCREW:

3/32” HEX HEAD

ACCEPTS 5/16”

HOSE CONNECTION

Representative drawing only, some models may vary in appearance.

1/8” NPT

INLET PRESSURE TAP

1/2” NPT

INLET

1/2” NPT

OUTLET

Representative drawing only, some models may vary in appearance.

A170118

A170133

1. Refer to 

Figure 8

.

2. Be sure gas and electrical supplies to furnace are off.
3. Remove cap that conceals the adjustment screw for the

gas

valve regulator. (See 

Figure 8

)

4. Remove the regulator adjustment screw.
5. Remove the Propane regulator spring (white).
6. Install the natural gas regulator spring (silver).
7. Install the regulator adjustment screw.
8. Turn the adjusting screw clockwise (in) 8.5 full turns. This

will increase the manifold pressure closer to the natural

gas set point. (See 

Figure 8

)

9. DO NOT install regulator seal cap at this time.

REMOVE LOW GAS PRESSURE

SWITCH

There are two ways that the Low Gas Pressure Switch (LGPS)
could have been installed during the original natural to Propane

gas conversion.

All 14 3/16-in Casings or Vent Passed Between Inducer

Assembly and Burner Assembly

If the vent pipe passes between the inducer and burner

assembly, or the furnace is a 14 3/16-in. wide casing. The switch

may be installed as shown in 

Figure 9

.

1. Remove low gas pressure switch, brass street 90

_

 elbow,

brass Hex nipple, brass tee and black iron street 90

_

elbow from the gas valve inlet pressure tap. (See 

Figure 9

)

Use pipe dope approved for use with Propane gas. DO NOT use
Teflon tape.

2. Apply pipe dope sparingly to the 1/8

in. (3 mm) NPT pipe

plug (provided in kit) and install in the 1/8

in tapped

inlet

pressure tap opening in the gas valve. DO NOT

over

tighten. Check for gas leaks after gas supply has

been turned on.

Figure 9

LGPS for 14

3/16 Casing or when vent

passes between inducer and burner
assembly

Brass Street Tee

Brass Hex Nipple

Brass Street 90

Low Gas Pressure Switch

Black Iron Street 90 Pointing

Inlet Pressure Tap with Plug

A170141

(Optional inlet pressure

tap on some models)

!

WARNING

FIRE AND EXPLOSION HAZARD

Failure to follow this warning could result in personal injury

and/or death.
NEVER test for gas leaks with an open flame. Use a

commercially available soap solution made specifically for the

detection of leaks to check all connections. A fire or explosion

may result causing property damage, personal injury or loss of

life.

Summary of Contents for KGBPN42011SP

Page 1: ...n perform basic maintenance functions such as cleaning and replacing air filters Trained service personnel must perform all other operations When working on heating equipment observe precautions in th...

Page 2: ...ZW037 1 VALVE CVRSN KIT W R SPRING 92 0935 323267 701 1 PARTS ASSY 42 323267 702 1 PARTS ASSY 43 323267 703 1 PARTS ASSY 44 323267 704 1 PARTS ASSY 45 339851 701 1 LABEL KIT 339851 702 1 LABEL KIT 319...

Page 3: ...in yearly specific gravity average for local gas supply 3 Find installation altitude in Table 3 For Canada altitudes of 2000 to 4500 ft use U S A Altitudes of 2001 to 3000 ft in Table 3 4 Find closest...

Page 4: ...43 3 7 43 3 8 42 3 2 850 44 3 8 43 3 5 43 3 6 43 3 7 875 44 3 6 44 3 7 43 3 4 43 3 5 4000 900 44 3 4 44 3 5 44 3 7 44 3 8 1219 925 44 3 2 44 3 4 44 3 5 44 3 6 950 44 3 1 44 3 2 44 3 3 44 3 4 750 42 3...

Page 5: ...625 43 3 7 42 3 2 42 3 3 42 3 4 650 43 3 5 43 3 6 43 3 7 43 3 8 675 44 3 7 44 3 8 43 3 4 43 3 5 10000 700 44 3 4 44 3 5 44 3 7 44 3 8 3048 725 44 3 2 44 3 3 44 3 4 44 3 5 Orifice numbers shown in BOLD...

Page 6: ...stment screw 5 Remove the Propane regulator spring white 6 Install the natural gas regulator spring silver 7 Install the regulator adjustment screw 8 Turn the adjusting screw clockwise in 8 5 full tur...

Page 7: ...its splice connection with the yellow wire of the furnace wire harness Disconnect and discard this orange wire and the splice connection c Connect the yellow wire of the furnace wire harness see b abo...

Page 8: ...3 For Canada altitudes of 2000 to 4500 ft use U S A Altitudes of 2001 to 3000 ft in Table 3 4 Find closest natural gas heat value and specific gravity in Table 3 5 Follow heat value line and specific...

Page 9: ...tion instructions Figure 12 Conversion Rating Plate Label A13070 LABEL APPLICATION 1 Fill in Conversion Responsibility Label 339851 205 and apply over Propane Conversion Responsibility Label Date name...

Page 10: ...amage Improper installation adjustment alteration service maintenance or use can cause carbon monoxide poisoning explosion fire electrical shock or other conditions which could result in personal inju...

Page 11: ...fore installing modifying or servicing system main electrical disconnect switch must be in the OFF position and install a lockout tag There may be more than one disconnect switch Lock out and tag swit...

Page 12: ...er burner Low NOx models in downflow or horizontal positions must use Table 6 21 000 Btuh per burner See input listed on rating plate Use Table 5 22 000 Btuh per burner for models 58DLA 58PHA 58PHB 58...

Page 13: ...44 3 4 44 3 5 43 3 2 U S A 2001 to 3000 610 to 914 800 42 3 4 42 3 5 42 3 6 42 3 7 825 42 3 2 42 3 3 42 3 4 42 3 5 850 43 3 7 43 3 8 42 3 2 42 3 3 875 43 3 5 43 3 6 43 3 7 43 3 8 900 43 3 3 43 3 4 43...

Page 14: ...25 43 2 9 43 3 0 43 3 1 43 3 2 750 43 2 7 43 2 8 43 2 9 43 3 0 775 43 2 6 43 2 7 43 2 7 43 2 8 800 43 2 4 43 2 5 43 2 6 43 2 7 825 43 2 3 43 2 3 43 2 4 43 2 5 850 43 2 1 43 2 2 43 2 3 43 2 4 U S A 700...

Page 15: ...4 43 3 5 900 43 3 0 43 3 1 43 3 2 43 3 3 925 43 2 8 43 2 9 43 3 0 43 3 1 950 43 2 7 43 2 8 43 2 9 43 2 9 975 43 2 5 43 2 6 43 2 7 43 2 8 1000 43 2 4 43 2 5 43 2 6 43 2 7 U S A 3001 to 4000 914 to 1219...

Page 16: ...8 43 2 9 650 43 2 5 43 2 5 43 2 6 43 2 7 675 43 2 3 43 2 4 43 2 4 43 2 5 700 43 2 1 43 2 2 43 2 3 43 2 3 725 48 3 7 43 2 0 43 2 1 43 2 2 750 48 3 5 48 3 6 48 3 7 43 2 0 U S A 9001 to 10 000 2743 to 3...

Page 17: ...itch Lock out and tag switch with a suitable warning label Verify proper operation after servicing For J and G valves See Figure 24 1 Be sure gas and electrical supplies to furnace are off 2 Remove ca...

Page 18: ...re than one disconnect switch Lock out and tag switch with a suitable warning label Verify proper operation after servicing 1 Be sure main gas and electric supplies to furnace are off 2 Remove Low Gas...

Page 19: ...ressure tap on gas valve 2 Turn on furnace power supply 3 Turn gas supply manual shutoff valve to ON position 4 Turn furnace gas valve switch to ON position 5 Jumper R W thermostat connections on cont...

Page 20: ...ition 7 Jumper R and W thermostat connections to call for heat See Figure 13 8 Check manifold orifices for gas leaks when main burners ignite 9 Adjust gas manifold pressure Refer to Table 5 or Table 6...

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