background image

Flexible connections should be used between ductwork and
furnace to prevent transmission of vibration. Ductwork passing
through unconditioned space should be insulated to enhance
system performance. When air conditioning is used, a vapor
barrier is recommended.

Maintain a 1-in. clearance from combustible materials to supply air
ductwork for a distance of 36 in. horizontally from the furnace. See
NFPA 90B or local code for further requirements.

Step 2—Ductwork Acoustical Treatment

Metal duct systems that do not have a 90 degree elbow and 10 ft
of main duct to the first branch take-off may require internal
acoustical lining. As an alternative, fibrous ductwork may be used

if constructed and installed in accordance with the latest edition of
SMACNA construction standard on fibrous glass ducts. Both
acoustical lining and fibrous ductwork shall comply with NFPA
90B as tested by UL Standard 181 for Class 1 Rigid air ducts.

Step 3—Supply Air Connections

Connect supply-air duct to 3/4-in. flange on furnace supply-air
outlet. The supply-air duct attachment must ONLY be connected
to furnace supply-/outlet-air duct flanges or air conditioning coil
casing (when used). DO NOT cut main furnace casing to attach
supply side air duct, humidifier, or other accessories. All accesso-
ries MUST be connected external to furnace main casing.

Fig. 3—Confined Space: Air For Combustion and

Ventilation from an Indoor Unconfined Space

A89012

SUPPLY

AIR

6

 MIN

(FRONT) 

RETURN AIR

VENT THROUGH ROOF 

1 SQ IN.
PER 1000
BTUH* IN DOOR

OR WALL

12

 MAX 

1 SQ IN.
PER 1000
BTUH* IN DOOR

OR WALL

12

 MAX 

INTERIOR

HEATED

SPACE 

* Minimum opening size is 100 sq in. with
  minimum dimensions of 3 in. 

† 

Minimum of 3 in. when type-B1 vent is used.

UNCONFINED
SPACE 

CONFINED

SPACE 

Fig. 4—Confined Space: Air For Combustion and

Ventilation from Outdoors

A89013

1 SQ IN.

PER

4000

BTUH*

DUCTS

TO

OUTDOORS

1 SQ IN.
PER 4000
BTUH*

SUPPLY

AIR

VENT
THROUGH
ROOF

D

B

A

C

E  

1 SQ IN.
PER 4000
BTUH*

DUCT

TO

OUTDOORS

RETURN AIR

1 SQ IN.
PER 2000
BTUH*

1 SQ IN.
PER 2000
BTUH*

DUCTS

TO

OUTDOORS

12

 MAX

12

 MAX

12

 MAX

Use any of the following
combinations of openings:
A & B     C & D    D & E     F & G

NOTE:

*Minimum dimensions of 3 in.

CONFINED

SPACE

12

MAX

12

MAX

OUTDOORS

1 SQ IN.

PER

4000

BTUH*

F

G

Table 2—Minimum Free Area Of Combustion Air Opening

58PAV

FURNACE

INPUT

(BTUH)

AIR FROM INDOOR

UNCONFINED SPACE

OUTDOOR AIR THROUGH

VERTICAL DUCTS

OUTDOOR AIR THROUGH

HORIZONTAL DUCTS

OUTDOOR AIR THROUGH

SINGLE DUCT

Free Area

of Opening

(Sq In.)

Free Area of

Opening and Duct

(Sq In.)

Round

Pipe

(In. Dia)

Free Area of

Opening and Duct

(Sq In.)

Round

Pipe

(In. Dia)

Free Area of

Opening and Duct

(Sq In.)

Round

Pipe

(In. Dia)

44,000

100

11.0

4

22.0

6

14.67

5

66,000

100

16.5

5

33.0

7

22.00

6

88,000

100

22.0

6

44.0

8

29.33

7

110,000

110

27.5

6

55.0

9

36.67

7

132,000

132

33.0

7

66.0

10

44.00

8

154,000

154

38.5

8

77.0

10

51.33

9

* Free area shall be equal to or greater than the sum of the areas of all vent connectors in the confined space. Opening area must be increased if other gas appliances
in the space require combustion air.

6

Summary of Contents for UPFLOW INDUCED-COMBUSTION FURNACES 58PAV

Page 1: ...autions that may apply In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 and the Installation Standards Warm Air Heating and Air Cond...

Page 2: ...l 7 8 in dia holes are located in the top plate 2 Minimum return air openings at furnace based on metal duct If flex duct is used see flex duct manufacturer s recommendations for equivalent diameters...

Page 3: ...essory gas conversion kit as listed on the furnace rating plate is required to convert furnace for use with propane gas The design of this furnace line is not A G A C G A certified for installation in...

Page 4: ...me of these compounds are found in paneling and dry wall adhesives paints thinners masonry cleaning materials and many other solvents commonly used in the construction process Excessive exposure to co...

Page 5: ...enings for structures not usually tight a Each opening MUST have at least 1 sq in of free area per 1000 Btuh of total input for all equipment within the confined space but not less than 100 sq in per...

Page 6: ...Space A89012 SUPPLY AIR 6 MIN FRONT RETURN AIR VENT THROUGH ROOF 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX INTERIOR HEATED SPACE Minimum opening size i...

Page 7: ...t a filter or with filter access door removed Failure to follow this warning can cause fire personal injury or death Step 6 Leveling Legs If Required When the furnace is used with side inlet s and lev...

Page 8: ...n be loosened before pressure testing After all connections have been made purge the lines and check for leakage with regulated gas supply pressure Never purge a gas line into a combustion chamber Nev...

Page 9: ...MAXIMUM WIRE LENGTH FT MAXIMUM FUSE OR CKT BKR AMPS Maximum Minimum 045 08 115 60 1 127 104 6 0 14 47 15 045 12 115 60 1 127 104 8 3 14 34 15 070 08 115 60 1 127 104 5 9 14 47 15 070 12 115 60 1 127...

Page 10: ...ust be made at the furnace 24 v terminal block on the control The gas service pressure must not exceed 0 5 psig 14 in wc but must be no less than 0 16 psig 4 5 in wc This furnace is equipped with a ma...

Page 11: ...FRS1 FRS2 LGPS PL7 PRS FSE 9 1 5 CPU HSIR IDR BLWR Y G C R W SEC 1 HI LO GVR GVR 1 OM OM 10 4 6 2 HUM NEUTRAL L2 ILK FU2 L1 ILK GND GND RED BLU ORN WHT WHT WHT RED ORN WHT GRN RED WHT RED GRN YEL BLU...

Page 12: ...heating speed 4 Heat pump mode When installed with a heat pump the furnace control auto matically changes the timing sequence to avoid long blower off time during demand defrost cycles When the W Y or...

Page 13: ...tlined in item c 4 Burner flame should be clear blue almost transparent See Fig 13 c Verify natural gas input rate by clocking gas meter NOTE High Altitude Adjustment United States At installation alt...

Page 14: ...3 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 43 2 3 43 2 4 43 2 5 43 2 6...

Page 15: ...0 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 43 2 0 43 2 1 43 2 2 43 2 3...

Page 16: ...te Multiplier for U S A ALTITUDE FT PERCENT OF DERATE DERATE MULTIPLIER FACTOR FOR U S A 0 2000 0 1 00 2001 3000 8 12 0 90 3001 4000 12 16 0 86 4001 5000 16 20 0 82 5001 6000 20 24 0 78 6001 7000 24 2...

Page 17: ...itions a Disconnect power to furnace and remove vent connector from furnace flue collar Be sure to allow time for vent pipe to cool down before removing b Restore power to furnace and set room thermos...

Page 18: ...tools instruments and clean up debris 2 Verify manual reset switches have continuity 3 Ensure blower and control access doors are properly installed 4 Cycle test furnace with room thermostat 5 Check o...

Page 19: ...s ____________ 1 4 in Upward Slope ____________ Joints Secure ____________ See Vent Table Instructions CHECKLIST START UP ____________ Gas Input Rate Set Within 2 percent of Rating Plate ____________...

Page 20: ...vice Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our cat...

Reviews: