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D. THE SPAN CALIBRATION FROM REPAIR D.1 SET THE 

CALIBRATION MODE

The CAL switch is located underneath of a hole left of the upper case.

1.

Remove a seal plate.

2.

Slide CAL switch to the CAL position.

1. Press the "TAKE" key to check the initial zero point.

The initial zero point must be smaller than 20,000 counts.

2.

Press the "ZERO" key to check the span.

3.

Load a full weight on the platter gently.

The span must be bigger than 30,000 counts.

4.

Remove a full load from the platter.

5.

At the end of both checks, press the "ON/OFF" key three times

to go to the MODE 4.

D.3 THE SPAN CALIBRATIONMODE 4)

In this MODE 4, the display is shown "ULOAd".

1. Press the "ON/OFF" key,

-> The display shows a count down 9 to 0. -> "LOAd" is shown on the 

display.

2.

Load a full weight on the platter gently.

3.

Press the "ON/OFF" key,

-> The display shows a count down again, -> The display shows "End" and be blanked.

4. Remove a full load from the platter.

*If you want to quit this span calibration, press the "ZERO" key while either "ULOAd " or "LOAd" is shown on the display.

With above operations, the span calibration is finished, and following paragraph B.4 guides to confirm the span and to do a fine 

trimming for more accurate weighing.

However when fine trimming is not needed, press the "ZERO" key to skip following MODE 5 and exit to the normal mode.

3. Plug into the AC outlet.

-> The display shows "CAL" three times.

D.2 CHECK THE INITIAL ZERO AND SPAN(MODE 2)

Summary of Contents for AD series

Page 1: ...AD series SERVICE MANUAL CAS ...

Page 2: ... 3 THESPAN CALIBRATION 11 D 4 CONFIRMATIONOFTHESPAN 12 E THESPANCALIBRATIONWITHAPARTIALLOAD 13 E 1 SETTHECALIBRATIONMODE 13 E 2 ENTRYOFA PARTIAL CALIBRATION 13 E 3 INPUTOFAPARTIALLOADBYPERCENTAGE 13 E 4 THESPAN CALIBRATION 14 E 5 CONFIRMATIONOFTHESPAN 14 CHAPTER III THE PART REPLACEMENTS A REPLACEMENTOFTHELOADCELL 15 A 1 REPLACEMENTOFTHELOADCELL 15 A 2 CORRECTIONOFTHE ECCENTRICITY 15 A 3 THESPAN C...

Page 3: ...2 ERR2 23 A 3 ERR10 23 A 4 ERR11 23 A 5 ERR12 23 A 6 ERR13 23 CHAPTER VII THE OTHERS A FORTHESERIALINTERFACE 24 A 1 THECOMMUNICATION AGREEMENTS 24 A 2 THEWIRE CONNECTIONS 24 A 3 THEPROTOCOL 25 A 4 THEDATATRAINS 25 B EXPLODED VIEW 27 C FULLPARTSLIST 28 CHAPTER VIII APPENDIX I A INPUTCODESFORTHEDIGITALMODULE 32 A 1THEALTERNATIVEKEYFUNCTIONS 32 A 2INPUTS FORWEIGH CONDITION CODES 32 A 3THESPANCALIBRAT...

Page 4: ...oper operations and care of the AD series Please keepit handy for the future references B THE PRECAUTIONS 1 Check the power voltage 2 Place the scale on a flat and stable surface 3 Level the scale withfour adjusters Bubble ofthelevelshouldbecentered 4 Plug into AC outlet 10 minutes before operations 5 Keep the scale away from strong E M I noises 6 Thisscale must be installed ina dryand liquidfree ...

Page 5: ...D SEALING METHOD ...

Page 6: ...THE CALIBRATIONS A SET THE CALIBRATION MODE TheCALswitchislocatedunderneathofthehole leftof theupper case 1 Removeasealcover 2 Slide CAL switchtotheCALposition 3 PlugintotheACoutlet Thedisplayshows CAL threetimes ...

Page 7: ...B THEMODES This scale has 5 modes for set of weighing condition and for set of the spancalibration These5modes aredescribedasbelow ...

Page 8: ...r a load cell was replaced or an analog module wasreplaced Unless above both replacement skip to this mode 2 by pressing the ON OFF key B 3THEMODE3 Inthismode 3 a calibratedA D readingisshownonthe display This mode helps to do a fine span trimming without span calibration MODE 4 B 4THEMODE4 In this mode 4 anactual spanof the scale iscalculated by digital calibrationmethod The sign ULOAd means empt...

Page 9: ...ALIBRATIONMODE The CALswitchislocatedunderneath ofaholeleftoftheuppercase 1 Removeasealplate 2 SlideCALswitchtotheCALposition 3 PlugintotheACoutlet Thedisplay shows CAL threetimes C 2ENTRYOFTHEMODE4 Enter to span calibration mode as below ...

Page 10: ...al mode C 4 CONFIRMATION OF THE SPAN MODE 5 Thismode 5 is onlyavailable after performance of a previousspancalibrationfmode 4 1 Pressthe TARE key Thedisplay showsthe initialzeropoint 2 Pressthe ZERO keytoreadaspan netweight Thedisplayshows 0 3 Load a full weight on the platter gently Unlessthedisplayhas30 000 1 formoreaccurateweighing performafine trimming 4 If a span isbigger than 30 000 press th...

Page 11: ...is MODE 4 the display is shown ULOAd 1 Press the ON OFF key Thedisplayshowsacountdown9to0 LOAd is shown on the display 2 Loadafullweightontheplattergently 3 Press the ON OFF key Thedisplayshows acountdownagain The displayshows End andbe blanked 4 Removea fullloadfrom the platter If you want to quit this span calibration press the ZERO key while either ULOAd or LOAd isshownonthedisplay With above o...

Page 12: ...ng perform fine trimming 4 If a span is bigger than 30 000 press the or kg lb key twice for a decreasing and less than 30 000 press the or kg lb key and touch the TARE key for an increasing Whenever you press these keys a count can be changed 5 At the end of fine trimming press the ON OFF key 6 Pressthe ZERO key to exit andgotothe normal mode Weightdisplayshows Err2 butactuallythiserrormessageisno...

Page 13: ... 1 Removea sealplate 2 Slide CAL switchto the CAL position 3 Plugintothe AC outlet The display shows CAL three times E 2ENTRYOFAPARTIALCALIBRATION Enter to partial span calibration mode as below E 3 INPUT A PARTIAL LOAD BY PERCENTAGE Inthismode below three keyshave analternative functionsrespectively Enter a desiredpartial load bypercentage using above three keys Press the ON OFF key to move to MO...

Page 14: ...CONFIRMATION OF THE SPAN MODE 5 Thismode 5 is onlyavailable after a performance of previousspancalibration mode 4 1 Pressthe TARE key Thedisplayshowsthe initialzero point 2 Pressthe ZERO keytoreadaspan netweight Thedisplayshows 0 3 Loadafull weight onthe plattergently Unlessthe displayhas30 000 1 for more accurate weighing perform fine trimming 4 If a span is bigger than 30 000 press the or kg lb ...

Page 15: ...w one A 1 6Connect aconnectorwireof the loadcell totheP C B A 1 7Place the platform onthe loadcell A 2 CORRECTION OF THE ECCENTRICITY A 2 1Set the calibration mode A 2 2SettheMODE2 CHAPTERII D 2 A 2 3 Rezero the display by pressing the ZERO key if it is needed A 2 4Put a quarter of the full weight on the platter by turnsasshown inbelow A 2 5File eachcorner which has a lessoutput thanthe others And...

Page 16: ...TION FROM REPAIR in the CHAPTER III C REPLACEMENT OF THE DIGITAL MODULE C 1 REPLACEMENTOF THEDIGITALMODULE C I IRemove the platterandthe upper case C 1 2Take a maincircuitboardout onthe body C 1 3Desolder the digitalmodule pins 48points onmainboard C 1 4Replacethedigitalmodule CDM01 byanewone C 1 5Installamainboardonthebody C 1 6Reassemble upper case andplatter C 2 THE INPUT FOR THE DIGITAL MODULE...

Page 17: ...CHAPTER IV THE TRANSFORMER A THE TRANSFORMER ...

Page 18: ...CHAPTER VI THE SCHEMATICS AND THE DIAGRAMS ...

Page 19: ...A 1 MAIN CIRCUIT DIAGRAM ...

Page 20: ......

Page 21: ...A 2 DISPLAY CIRCUIT DIAGRAM REV 00 ...

Page 22: ...B WIRING DIAGRAM REV 00 ...

Page 23: ...C PARTSLOCATION REV 00 ...

Page 24: ...isnot a real error only it promptsreturn CAL switch to the normalposition A 3 Err10 A 3 1The Err10 meansafailure oftheanalogmodule Replace the analog module by a new one For ordering call for the name CAM 01 A 4 Err11 A 4 1 The Err 11 meansa writingerror of the internal nonvolatile memory To recognize thiserror be sure tovoltages onthe circuits and doa calibration procedures Nevertheless the displ...

Page 25: ...l BAUDRATE 9 600EPS 2 DATA BIT 8 BIT 3 STOP BIT 1 BIT 4 PARITYBIT NO 5 COMMUNICATION LEVEL RS 232C LEVEL 6 DATAFORMAT ASCII 7 THECOMMANDDEFINITIONS 7 1 ENQ 05H 7 7 EOT 04H 7 2 ACK 06H 7 8 DC1 1IH 7 3 NAK 15H 7 9 DC2 12H 7 4 SOH 01H 7 10 DC3 13H 7 5 STX 02H 7 11 DC4 14H 7 6 ETX 03H A 2 THE WIRE CONNECTIONS A 2 1THE WIRECONNECTIONS OFTHE D SUB 9PIN CONNECTOROF A COMPUTER SIDE ...

Page 26: ...SOFTHESCALE SCALE ISSTABLE S NOTSTABLED U SIGN SIGNOF THEWEIGHTDATA ZERO AND POSITIVEWEIGHT NEGATIVE WEIGHT OVER LOAD F W5THROUGHWO WEIGHTDATA BUTALL F sWHENTHESCALE ISPUTONOVERLOAD UNI THROUGH UNO UNITOFWEIGHT kgORIb BCC BLOCKCHECK CHARACTER BCC IS CREATED BY EXCLUSIVE ORDERED OFA DATA BLOCK A 3THEPROTOCOL 2 THEDATA TRAINS FOR THE DC2 ...

Page 27: ...OSITIVE WEIGHT NEGATIVE WEIGHT OVERLOAD F P7THROUGHPO PRICEDATA IF THEOVERFLOWIS HAPPENINPRICE ALL F sWILL FILLTO DATA BLOCK OFTHEPRICE W5THROUGHWO WEIGHTDATA BUTALL F sWHENTHESCALEISPUTONOVERLOAD UNI THROUGH UNO UNIT OF WEIGHT kg OR Ib BCC BLOCK CHECK CHARACTER BCCIS CREATEDBY EXCLUSIVEORDERED OF EACH DATA BLOCKS ...

Page 28: ...B EXPLODEDVIEW MECHANICALPART REV 00 ...

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Page 31: ...an beincreasedfrom 0 to F hexadecimal A 1 3 SHIFT Thiskeyshiftstothenext numericdigit A 1 4 ENTER Thiskeysavesthecurrentcodeorrevisedcode A 2 INPUT FOR WEIGHING CONDITION CODES A 2 1Setthescaletothecalibrationmode A 2 2 Press the ON OFF key MODE 1 The display is shown C SEt and then 1 XX A 2 3Entereachweighingconditioncode RefertoTable1through Table4 under1 3 000 ofexternalresolution THECODES FOR ...

Page 32: ...THE CODES FOR PRINTER VERSION NOTE Thisprinter interface feature isonlyavailable with CASTOPPRINTER P 202 THE CODESFOR kg lbVERSION A 3 THE SPAN CALIBRATION RefertoSPANCALIBRATIONFROMREPAIRinchapter II ...

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