CAS CL5000 Series, Service Manual

Page 1: ...1 CL5000 Series CL5000 CL5500 Service Manual English Rev 2011 04 07 ...

Page 2: ... 3 4 2 Program Menu Tree 29 3 4 3 Calibration Menu Tree 31 4 Calibration Mode 32 4 1 Calibration 32 4 1 1 Span Calibration Menu Code 8110 34 4 1 2 Span Zero Fine Adjust Menu Code 8120 36 4 1 3 Capacity Units Menu Code 8130 38 4 1 4 Gravity Constant Menu Code 8140 39 4 1 5 Percent Calibration Menu Code 8150 40 4 1 6 Linearity Adjust Menu Code 8160 41 4 1 7 Zero Tare Setting Menu Code 8170 42 4 2 Fa...

Page 3: ...enu Code 8530 52 4 7 4 Chess Print Menu Code 8540 53 4 7 5 Printer Sensor Test Menu Code 8550 53 4 7 6 Memory Information Menu Code 8560 54 4 7 7 Firmware Version Menu Code 8570 54 5 Servicing Parts Replacement 55 5 1 Platform Safety Overload Adjustment 57 5 2 Removing the Upper Case 59 5 3 Main board Replacement 62 5 4 Power Supply Replacement 63 5 5 Load Cell AD Converter Replacement 66 5 6 Prin...

Page 4: ...Assembly 오류 책갈피가 정의되어 있지 않습니다 9 13 Printer Header Assemble 오류 책갈피가 정의되어 있지 않습니다 9 14 Cartridge 오류 책갈피가 정의되어 있지 않습니다 9 15 Tray assembly B P R G type 오류 책갈피가 정의되어 있지 않습니다 9 16 Tray assembly H type 오류 책갈피가 정의되어 있지 않습니다 9 17 Lan card 오류 책갈피가 정의되어 있지 않습니다 9 18 Self service Type 오류 책갈피가 정의되어 있지 않습니다 9 19 Double Body Type Head cover A ssy 오류 책갈피가 정의되어 있지 않습니다 9 20 Double Body Type Cartridge A ssy 오류 책갈피가...

Page 5: ...se with both ticket and label Auto measuring system enhances use any types of roll paper Just entering a label s length and width dimensions you can use practically any roll Also cartridge loading mechanism helps to refill the label roll easyly Also you can print logos templates Nutri Facts panels ingredient messages advertisement lines and more to promots your store Remember for proper installati...

Page 6: ...ient 510 Char 1 999 999 user defined Barcode Format 1 99 99 Department 1 99 99 Tax Type 1 9 9 Group 1 99 99 Clerk 1 99 99 Discount 99 Origin 1 499 499 Traceability 1 99 99 Slaughter House 1 99 99 Cutting Hall 1 99 99 Traceability Country 1 99 99 Label Format Default 45 User 20 Bitmap 14 14 Customer 1 99 99 Quantity Symbol 1 8 8 Scroll Message 1 9 9 Pay Type 0 8 8 Sales Message 1 99 99 Nutrifact 1 ...

Page 7: ... contained in this manual Please make sure to read carefully ALL warnings and cautions before operating the scale 4 Observe the following safety precautions Shut the scale OFF and unplug the scale whenever you are changing the label roll or whenever working in the printer bay The outlet that the scale is plugged into should be properly grounded Whenever connecting or disconnecting ANY cables from ...

Page 8: ...cale away from the direct path of oscillating fans ventilation systems or strong drafts as these air disturbances can be picked up by the scale s very sensitive weighing platform and may cause incorrect weight readings 1 1 General Footer Factory setting Footer location is following picture CL5000 CL5500 Series CL5500 D ...

Page 9: ...e legs at the bottom of the scale Turn the legs clockwise or counterclockwise so as to center the bubble of the leveling gauge inside the indicated circle Turning the adjustable legs counter clockwise viewed from top of scale will lower that part of the scale Turning the adjustable legs clockwise viewed from top of scale will raise that part of the scale See Fig ...

Page 10: ...10 ...

Page 11: ...11 1 5 Power Outlet and Requirements Power Source AC 100 240V 50 60Hz 1 5A Power consumption Max 90W CL5000 CL5500 series s outlet is on bottom of scale CL5500 D RS232C Power Outlet Power Switch ...

Page 12: ...correct If you are uncertain as to the state of your work electrical lines please contact a certified electrician Once you are sure as to the safety of the electrical line make sure to ONLY plug the scale into a 3 prong outlet The third prong is a safety ground and an electrician should properly wire this if it is not correct or if you are unsure Failure to this CAN result in electrical shock from...

Page 13: ...13 2 Classification 2 1 Scale Overview CL5000 CL5500 has 4 differrnt type Standard Type Pole Type R P Hanging Type Double body Type Standard Type Pole Type P Pole Type R Hanging Type H ...

Page 14: ...14 Pole Type G Self service Type Double body Type CL5500 ONLY ...

Page 15: ...64 display on CL5000 VFD display indicates program tare weight unit price total price Underbar inicates stable net zero auto save prepack D C shift data transfer LCD display shows menu massages for program mode Type I 5 8 9 Type II 4 5 6 6 CL5000 CL5500 ...

Page 16: ...16 TYPE III CL5000 G TYPE Ⅳ CL5500 D ...

Page 17: ...scount status indicator SHIFT SH SH Speed key shift status indicator TR TR Data transmission status indicator M Master status indicator S Slave status indicator LN CL5500 Ethernet Connection Status 2 3 Printer Cartridge type print mechanism High quality ROHM printer head 50km 5x107pulses Improved a rotating force by using 2 independent motors Large compartment for 120mm paper roll High speed at 10...

Page 18: ...18 CL5000 H ...

Page 19: ...19 CL5500 D ...

Page 20: ...20 2 4 Commuication CL5000 Series Standard RS232 P S 2 Cash Drawer Options Ethernet cartrige Wireless Ethernet cartrige P S 2 Cash Drawer Ethernet Module Wireless Ethernet Module RS232 ...

Page 21: ...21 CL5500 Series Standard RS232 P S 2 Cash Drawer Ethernet USB Virtual COM Options Wireless Ethernet Module CL5500 B P R S CL5000 D ...

Page 22: ...22 2 5 Key Pad Key pad is like following picture This may change depands on contury Standard Type Keypad Pole Type Keypad Hanging Type Keypad ...

Page 23: ...23 Key pad is like following picture This may change depands on contury Self service Type Keypad Doubody Type Keypad Hot key and Undifine key setting reference Menu code 1880 ...

Page 24: ...od 3 2 Installation of the Label Roll Label Specifications Outer diameter of roll 100mm Inner diameter of roll 40mm Width of receipt roll 40 50 60mm Width of label roll 60mm MAX Print Area Width of label 60mm MAX Length of label 120mm MAX ...

Page 25: ...ake sure that the display is completely off Open the printer s side access panel See fig 1 CL5000 CL5500 CL5500 D 2 Lift up TPH lever as fig 2 CL5000 CL5500 CL5500 D 3 Remove cartridge as fig 3 CL5000 CL5500 CL5500 D 4 Remove Pick Up Spool assembley and paper guide from the cartridge as fig 4 CL5000 CL5500 CL5500 D 4 ...

Page 26: ...6 Press the FEED key NOTE For auto label calibration press FEED key two or three times If label position is not correct you have to check the followings a Label size Label setting menu b Feed Adjustment Feed adjustment menu c Senseor calibration Sensor Calibration menu ...

Page 27: ...isplay Key PS2 VFD 999999 Init Serial Check Caption Data VFD 888888 Init ADM Check Memory Map VFD 777777 Check Network Parameter Load Global Parameter Load Service Type VFD 666666 Check Network Flag CAL mode VFD 555555 VFD 444444 Init Ethernet Module VFD 333333 Init PLU_Data VFD 222222 Key Error Check Buz Buz Command Queue Init VFD 111111 Load Label Default CheckAdInitStatus VFD 000000 Check Passw...

Page 28: ...Up and Page Down keys to navigate from page to page or you can use the Arrow keys to go through each page 1 line at a time Screen 1 of 3 Menu code Selectable menu If you want to select PLU simply press 1 If you press Pg Dn key you can see other menu screens as below The Screen capture of CL5000 G is as seen bellow 1000 PROGRAM MODE 1 3 1 PLU 2 PLU Data Table I 3 PLU Data Table II PROGRAM MODE 1 3 ...

Page 29: ...artment 1220 Group 1230 Tax Rate 1240 Sales Message 1250 Origin 1260 Barcode 1270 Tare 1280 Unit Symbol 1300 PLU Table2 1310 Ingredient 1320 Nutrition Facts 1330 Traceability 1340 Country 1350 Slaughter House 1360 Cutting Hall 1400 Store Data Table 1410 Store 1420 Customer 1430 Scroll Message 1431 Configuration 1432 Edit Scroll Message 1433 List Scroll Message 1440 Currency 1450 Job Batch Schedule...

Page 30: ...ed Length 1737 Label Preprint 1740 Serial Number Format 1750 Addup Total 1760 Ticket 1761 Select Ticket Item 1762 Select List Item 1763 Select Ticket Font Size 1800 Scale Config 1810 Sale Mode 1820 Operation Mode 1830 Department 1840 Date Time 1850 User Security Configuration 1851 New Edit User 1852 Change Password 1853 List User 1854 Delete User 1855 Config Permission 1856 Clerk Key 1860 Test 186...

Page 31: ...ring 8182 A D Hardware Setting 8183 A D Initialize 8184 Linearity Fine Adjust 8185 Hysteresis Calibration 8200 System Options 8210 Clear Memory 8211 Clear Report 8212 Clear All PLU 8213 Clear All Table 8214 Flash All Clear 8220 Scale Type 8300 Printer Hardware 8310 Print Mode 8320 Label Ticket Size 8330 Sensor Calibration 8340 Sensor Motor 8350 Printer Intensity 8360 Adjust Feed Length 8370 Label ...

Page 32: ... Access Authorized CAS Tester only Open the tray and remove the calibration sealing CAUATION Lift the tray Right side first and unlock the left side Order to access calibration mode Insert a stick into the CAL switch Switch power on while pushing the CAL button NOTE For Hanging type Pull forward the bottom handle to open ...

Page 33: ...33 CL5500 D ...

Page 34: ...ow next message for Span Calibration Put on the Weight for Max Capacities then press PRINT Menu 8130 sets the max capacity for calibration 8000 CAL ModE CALIBRATION MODE 1 2 1 Calibration 2 System Options 3 Printer Hardware ULoAd 10730 10730 ZERO CALIBRATION 1 2 Remove all weight Press PRINT when ready WAit4 10730 10730 ZERO CALIBRATION 1 2 Remove all weight Press PRINT when ready LoAd 0 10730 SPA...

Page 35: ...e adjust by menu 8182 Cal Zero Span Max Min Range When A D failure is detected during Calibration following message will appear Please check the connector between main board and other controller 8100 CAL ModE CALIBRATION 1 3 1 Span Calibration 2 Span Zero Fine Adjust 3 Capacity Units WAit0 2776 2776 Cal Error Unstable 0x01 Press Any Key WAit0 1027 1027 Cal Error Range Over 0x07 Press Any Key WAit0...

Page 36: ...ity weight on the tray Use key for fine adjust Insert setting value by cursor key for the fine tune Increases Span value ⓓ to decrease Internal value ⓑ Decreases Span value ⓓ to increase External value ⓑ Internal value 60012 needs to change 60000 Press X 12 Times to decrease internal value ⓐ Menu Code ⓑ Internal Value ⓒ External Value Weight ⓓ Pure setting value of Zero Span 8120 0 0 SPAN ZERO FIN...

Page 37: ...ue Type estimate value using number key then press TEST key for results This process may take several times to set 60000 During this process Max Capacity weight is needed for best result Ex Input 88145 by keypad and press TEST key 8120 60000 15000 SPAN ZERO FINE ADJUST 1 1 ZERO 10730 SPAN 88145 ...

Page 38: ...lue 1 Weighing Unit Setting Scale Unit 0 kg 1 lb 2 g 2 Capacity Setting Scale Max Capacity 1 15 kg 30 lb 2 30 kg 60 lb 3 Interval Setting Usage of Multi interval 0 Single Interval 1 Dual Interval 4 Cal Unit Setting Calibration Weighing unit 0 kg 1 lb This setting uses in Span Calibration Percent Calibration Linearity Adjust 8130 CAL ModE CAPACITY UNITS 1 2 Weighing Unit 0 0 kg 1 lb 2 g Capacity 1 ...

Page 39: ... 9 8189 Bolivia La Paz 9 7844 Panama Panama City 9 7814 Brazil Brasilia 9 7889 Peru Lima 9 7829 Canada Montreal 9 8069 Philippines Manila 9 7844 Ottawa 9 8069 Poland Swider 9 8159 Toronto 9 8054 Portugal Lisbon 9 8009 Vancouver 9 8099 Rumania Bucharest 9 8054 Check Republic Prague 9 8114 Saudi Arabia Riyad 9 7904 Chile Santiago 9 7979 Scotland Stockholm 9 8189 China Hong Kong 9 8099 Singapore Sing...

Page 40: ...ration MENU 1 Calibration 5 Percent Calibration When the case you don t have max weight for calibration Percent Calibration enables to use lighter weight For 5kg weight input 5 key and press print Clear the tray and press PRINT then Wait4 Wait0 will display Put 5kg on the tray the press PRINT after Wait4 Wait0 exit menu 8150 CAL ModE PERCENT CALIBRATION 1 1 Use Weight 15 kg Full Capa Weight 15 000...

Page 41: ... the tray the press PRINT after Wait4 Wait0 Put 15kg on the tray the press PRINT after Wait4 Wait0 exit menu 8100 CAL ModE CALIBRATION 2 3 4 Gravity Constant 5 Percent Calibration 6 Linearity Adjust LoAd 77407 88137 SPAN CALIBRATION 3 3 Place 5 000 kg on the platter Press PRINT when ready 8160 CAL ModE LINEARITY ADJUST 1 1 Use Weight 5 kg Full Capa Weight 15 000 kg Mid 25802 36532 MID CALIBRATION ...

Page 42: ...t or any distortion on the tray Re zero Range During the usage zero range might be unstable cause by tray and other condition You can set the allowance percent range for zero display OIML regulation restricts 2 of maximum weight range can be used Tare Range You can set the maximum weights of tare up to 5 9kg OIML regulation restriction is 6kg tare limits 8170 CAL ModE ZERO TARE SETTING 1 4 Init Ze...

Page 43: ... Tare weight If Tare setting is set as N the gross weight and net weight value is same Net Zero Mark Y N When Tare weight is set to zero Zero mark will display In other words Net Weight is zero Gross Zero Tracking Y N You can set Zero tracking while Gross Zero is 0 Factory setting is Y Net Zero Tracking Y N You can set Zero tracking while Net zero is 0 Factory setting is N 4 2 Factory Setting Menu...

Page 44: ... Span value ⓓ to increase internal ⓑ value Setting Mid value press key Internal value 20005 to change 20000 press 5times How to input setting value Use cursor key to change mid value Insert 36537 then press TEST Also change Span value with cursor key Press SAVE to save and exit 8184 60000 15000 LINEARITY FINE ADJUST 1 1 Zero 10730 Mid 36537 Span 88145 8184 0 0 LINEARITY FINE ADJUST 1 1 Zero 10730 ...

Page 45: ...ating Mid weight display shows Wait4 Wait0 and follow next message for Span Calibration 8185 CAL ModE HYSTERESYS CALIBRATION 1 1 USE WEIGHT 2 kg Full Capa Weight 6 000 kg ULoAd 0 27770 ZERO CALIBRATION 1 4 Remove all weight Press PRINT when ready WAit4 27770 27770 ZERO CALIBRATION 1 4 Remove all weight Press PRINT when ready Mid U 0 27770 MID CALIBRATION 2 4 Place 2 000 kg on the platter Press PRI...

Page 46: ...ies then press PRINT Display shows Wait4 Wait0 then following message 8180 CAL ModE FACTORY SETTING 1 2 3 A D Initialize 4 Linearity Adjust 5 Hysteresis Calibration WAit4 83752 111522 SPAN CALIBRATION 3 4 Place 6 000 kg on the platter Press PRINT when ready Mid U 83752 111522 MID CALIBRATION 4 4 Place 2 000 kg on the platter Press PRINT when ready WAit4 28852 55512 MID CALIBRATION 4 4 Place 2 000 ...

Page 47: ...l PLU data This time discount data is will be cleared 4 3 3 Clear All Table Menu Code 8213 Calibration MENU 1 Calibration 8 Factory Setting 3 Clear All Table Clear all Table date Except PLU discount data 4 3 4 Flash All Clear Menu Code 8214 Calibration MENU 1 Calibration 8 Factory Setting 4 Flash All Clear NOTE After clearing all the memory You must install primary data Except the program data all...

Page 48: ...ype CL5000 B pole type CL5000 R P G hanging type CL5000 H Self service type CL5000 S Double body type CL5500 D CAUTION Selecting wrong model code will effect on key function 1 Basic type CL5000 B 2 Pole type CL5000 R P G 3 Hanging type CL5000 H 4 Self service type CL5000 S 5 Double body type CL5500 D ...

Page 49: ... ticket printed 6 Adjust Feed Length Set adjusting values of feed length This value can be from 200 to 200 You can change sign by pressing ZERO key value will print higher than THP Pressing TEST key automatically feeds to adjust the feed length 7 Label Pre print You can set preprint length 8 Printer Initialize You can reset printer 4 5 1 Print Mode Menu Code 8310 Calibration MENU 3 Printer Hardwar...

Page 50: ... Menu Code 8350 Calibration MENU 3 Printer Hardware 1 Clear Memory You can enter any value from 0 to 20 set the tension of label ticket Press TEST to test printing a label 4 5 6 Adjust Feed Length Menu Code 8360 Calibration MENU 3 Printer Hardware 6 Adjust Feed Length User may enter any value of the feed alignment from 200 to 200 Press ZERO to toggle sign Press TEST to test feed or ENTER to save c...

Page 51: ...D Test You can select A D level 0 5 to test NOTE You can set ZERO temporally within each level Exiting menu will not keep zero value Key No Name Description 0 Weight External value kg or lb kg lb 1 Normalized Zeroing A D Internal count 60 000 Calibration Zero A D 2 Normalized A D Internal count 60 000 3 Unit Factorized A D Unit Factor applied A D value 4 Linearized A D Linear incising A D value 5 ...

Page 52: ...ent code other then Raw Code Menu Key Flag will set as 1 when MENU and other key is pushed same time Press ESC will exit the test or change key mode ESC ESC End of test ESC PRINT key to change Mode Mode 0 Sale Mode Mode 1 program Mode 8530 CAL ModE KEYBOARD TEST 1 1 Raw Code 006C Menu Key Flag 0 Cnv Code 0003 Mode 1 KEYBOARD TEST 1 1 Raw Code 006C Menu Key Flag 0 Cnv Code 0003 Mode 1 ESC Exit PRIN...

Page 53: ... problems that can occur There are several things that this printout sample can reveal 1 The rubber roller may be dirty or have something stuck to it Also the roller may be perforated 2 This is a clear indication that the TPH has been damaged or burned out If you need to replace the TPH please contact the CAS Service Department 4 7 5 Printer Sensor Test Menu Code 8550 Calibration MENU 5 Self Test ...

Page 54: ...on memory pack up to 6MB Current memory show as O unused memory as X each 0 is 1MB Total amount of O is valuable memory 4 7 7 Firmware Version Menu Code 8570 Calibration MENU 5 Self Test 7 Firmware Version You can cheek scale s firmware for upgrade This information defines main feature and debugging 1 Scale Main Firmware Version 2 AD Module Firmware Version 3 Ethernet Version 4 Data Version 8560 C...

Page 55: ...55 5 Servicing Parts Replacement ...

Page 56: ...56 ...

Page 57: ...afety Overload Adjustment 1 Turn power off and remove power cord 2 Remove tray from scale make sure lift right side first and unlock the left hook CL5500 D 1 Turn power off and remove power cord 2 Remove tray from scale ...

Page 58: ...Remove the upper case 5 Put 150 of max weight on platform rear right This point Allen bolt should not be touched 6 Adjust Allen bolt just about to touch the bottom frame 7 Contiune the procedure on each corner B P R G type H type D Type ...

Page 59: ...ord 2 Remove tray from scale make sure lift right side first and unlock the left hook 3 Remove printer cartridge 4 Remove 6 bolt from bottom case for pole type remove pole mount bolt first For hanging type remove 3 bolt from front cover 5 Remove 4bolt from upper case ...

Page 60: ...able to remove upper case B P R G type Carefull with front key pad connector H type Open up front cover from printer part NOTE Assemble hook part first Remove front cover bolt 2 bolt Open up from printer side to disassamble front cover ...

Page 61: ...61 CL5500 D 1 Remove head cover bolt 4 bolt 2 Open up from printer side to disassamble head cover ...

Page 62: ...ove following cables SMPS Line Key Board Line Display Board Line Printer Board Line A D Board Line 3 Remove following bolt to remove main board B P R G type Connector locations H type 1 remove power cable from SMPS and ground wire 2 Remove support frame and replace main board ...

Page 63: ...ad cover 2 Remove all cable bolt 3 Replace main board 5 4 Power Supply Replacement CL5000 1 Turn power off and remove power cord 2 Remove upper case following 6 2 3 Remove power lines white cables 4 Remove bottom Power module SMPS bolt 4 ...

Page 64: ...assamble support frame and remove side bolt 4 to remove power supply CL5500 1 Turn power off and remove power cord 2 Remove upper case following 6 2 3 Remove power line 4 Remove bottom Power module SMPS bolt 4 5 Full forward power module and remove power cables on SMPS ...

Page 65: ...65 CL5500 D 1 Turn power off and remove power cord 3 Remove upper platform 2 Remove upper case 3 Remove SMPS Protect cover bolt 4 remove power supply SMPS ...

Page 66: ... cell moult bolt 4 Remove bottom frame bolt NOTE Carefull with load cell this procedure may cause critical damage on scale 5 Remove A D module bolt 2 and cable A D data line L C line 6 For H type Remove LC suspension bolt from bottom fram there are two holes for easy access Lodecell suspansion bolt L C Line A D connetor A D mounting bolt ...

Page 67: ...ower cord 2 Remove upper case 6 2 3 Remove upper frame Load cell moult bolt 4 Remove bottom frame bolt NOTE Carefull with load cell this procedure may cause critical damage on scale 5 Remove A D module bolt 3 and cable A D data line L C line ...

Page 68: ...urn power off and remove power cord 2 Remove Seal bolt 2 ea 3 Remove upper case 4 Remove sealing cover bolt 5 Remove bottom plate bolt 2ea NOTE Carefull with load cell this procedure may cause critical damage on scale ...

Page 69: ...r cord 2 Remove printer cartridge 3 Remove upper case 6 2 4 Remove printer connecting bolt H type NOTE You must remove center collom first B P R G type D type 5 Remove printer module lift upper right side first 6 Reference following exploed view Printer mounting bolt ...

Page 70: ...ase 6 2 3 Remove keyboard and display cable of main board 4 Remove front display board B P R type lift display board at arrow side Remove rear display board by lifting bottom part to unlock 5 Remove Front Rear display by unhook support part Key_Board Cable Display Cable CL5000 CL5500 ...

Page 71: ...d into separate Display case 3 Remove cable bolt 5 8 Keyboard Replacement A B with without breaking sealing A with break sealing 1 Turn power off and remove power cord 2 Remove upper case 6 2 3 Remove keyboardm display cable from main bord and replace new keyboard Key_Board Cable Display Cable ...

Page 72: ... board cable by pull the calble lock 6 Connect keyboard cable by pushing keyboard suspend lock add metal support plate 7 Stick the keyboard pad H type Remove keypad cover and metal dome cover CL5500 D 1 Remove headcover bolt 4 bolt 5 2 2 Open up from printer side to disassemble 5 2 3 Remove keypad from headcover ...

Page 73: ...6 1 Installing Ethernet Card 1 Turn power off and remove power cord 2 Remove Ethernet card cover 3 Insert Ethernet card onto slot use same slot for wireless module B P R G type H type 4 Turn on power when installation is finished 5 Set up communication configuration menu code 1900 Ethernet card ...

Page 74: ...rd cover 3 Insert Wireless LAN Card i Insert local wireless CF card ii 4 Turn on power when installation is finished 6 3 Installing Memory Expension Card CL5000 5 Turn power off and remove power cord 6 Remove Upper Case 7 Insert Memory Expension Card 8 Turn on power when installation is finished ...

Page 75: ...puter Pin layout is following diagram Scale DB 9 Female PC DB 9 Male 2 3 3 2 5 5 Step2 Play CLPfwupdate exe Step2 Select RS232C communication port by pressing Step3 Select new firmware ROM pressing Step4 Press ready to F W ROM download Software will not download if the firmware version is old or file desination is wrong Window massage will show error massage Step5 Turn off the scale to get scale r...

Page 76: ...play will show RDY NOTE If CAL botton isn t pushed scale will not accept any signal from PC After few second download process will occure When download finish scale will reboot NOTE During this procedure power or communication connector is cut off You must redo from step1 ...

Page 77: ...d Rate 115200 Step4 Select Target Model CL5500 F W Step5 Select new firmware ROM pressing Step6 Press ready to F W ROM download Software will not download if the firmware version is old or file desination is wrong Window massage will show error massage Step7 Check CAL Switch position ON left And then Turn on the scale NOTE If CAL Switch isn t ON scale will not accept any signal from PC After few s...

Page 78: ...78 8 Schematic Diagrams 8 1 1 System Block Diagram CL5000 B P R G S H ...

Page 79: ...79 8 1 2 System Block Diagram CL5500 D ...

Page 80: ...80 8 1 3 System Block Diagram CL5500 B P R H S ...

Page 81: ...81 8 2 1 Connection Diagram CL5000 B P R G S H ...

Page 82: ...82 8 2 2 Connection Diagram CL5500 D ...

Page 83: ...83 8 2 3 Connection Diagram CL5500 BPRHS ...

Page 84: ...84 8 3 I O Pin Connection CL5000 B P R G S H ...

Page 85: ...85 8 3 I O Pin Connection CL5500 ...

Page 86: ...86 9 Exploded Views 9 1 Double Body Type Head cover A ssy ...

Page 87: ...87 9 2 Double Body Type Cartridge A ssy ...

Page 88: ...88 9 3 Double Body Type Base bracket A ssy ...

Page 89: ...89 9 4 Double Body Type Door A ssy ...

Page 90: ...90 9 5 Double Body Type Head A ssy ...

Page 91: ...91 9 6 Double Body Type Tray A ssy ...

Page 92: ...92 9 7 Double Body Type Upper A ssy ...

Page 93: ...93 9 8 Double Body Type Platform A ssy ...

Page 94: ...94 9 9 Double Body Type Body A ssy ...

Page 95: ...95 9 10 Lan card ...

Page 96: ...96 10 Part List 10 1 Electronic 10 1 1 CL5500 D No Image Part Code Parts Name DESCRIPTION Q ty 1 MAIN PCB ASS Y 1 2 AD PCB 1 3 PRINTER PCB 1 4 IO PCB 1 5 WLAN MODULE 1 6 DISPLAY PCB 2 ...

Page 97: ...97 10 1 2 CL5500 BPRHS No Image Part Code Parts Name DESCRIPTION Q ty 1 MAIN PCB ASS Y 1 2 AD PCB 1 3 PRINTER PCB 1 4 IO PCB 1 5 WLAN MODULE 1 6 B TYPE DISPLAY PCB 1 ...

Page 98: ...98 No Image Part Code Parts Name DESCRIPTION Q ty 7 P TYPE FRONT DISPLAY PCB 1 8 P TYPE REAR DISPLAY PCB 1 9 R TYPE FRONT DISPLAY PCB 10 R TYPE REAR DISPLAY PCB 11 SELF KEY PCB ...

Page 99: ...99 10 1 3 CL5500 COMMONE 1 SMPS 1 2 2 3 TPH ASS Y 1 4 7612S0000042 AC SOCKET CONNECTOR JR 101 POSCALE SWITCH 미포함 1 5 6830F0001300 NOISE FILTER SN M3H CM LP 1 6 1 7 1 ...

Page 100: ...100 8 1 9 1 10 1 11 1 12 1 13 1 14 1 ...

Page 101: ... 23 16 5 EA 1 2 1510A0003080 SCREW TAPPING PH 1 M3 8 CHINA EA 8 3 2050A0006530 DISPLAY COVER CL5500 D 양면공용 TOOL EA 2 4 2004A000163A HEAD COVER CL5500 D 350 22 5 113 9 EA 1 5 2100A0002450 MEMBRANE S W CL5500 D 319 6 151 1 5 EA 1 6 2004A0001650 DISPLAY CASE CL5500 D 193 150 5 57 EA 2 2 1 DISPLAY CASE ASS Y ...

Page 102: ... 5 35 9t CL J MADE IN KOR EA 1 3 1000A0002700 BRACKET PRESSURE 51 54 6 9 CL J MADE IN KOREA EA 1 4 1000A0002710 TPH BKT HOLDER 57 47 2 21 CL J MADE IN KOREA EA 1 5 1030A0004400 LOWER FRAME COVER CL5000 D 38 7 17 8 1t EA 1 6 1030A000434A MECHANISM BRACKET CL5000 D 201 167 2 6 EA 1 7 6400TPH0056A TPH KPY 56 8TBB1 CAK EA 1 2 2 BASE BRACKET ASS Y ...

Page 103: ... CL5000 7 37 EA 1 10 1210A0000950 SHAFT BUSHING CL5000JR 8 12 5 9 EA 2 11 1210A0000960 PIN CL5000JR 4 12 4 SUS304 EA 4 12 1210A0001030 MAIN BRACKET SHAFT CL5000JR ø5 62 7 SUS303 EA 1 13 1210A0001040 OPEN LEVER SHAFT CL5000JR ø6 69 3 SUS303 EA 1 14 1501A0003060 SCREW MACHINE FH M3 6 EA 4 ...

Page 104: ...0003060 SCREW MACHINE PH M3 6 EA 8 17 1502A0003200 SCREW MACHINE PH M3 20 EA 4 18 1502MSU03040 SCREW MACHINE PH M3 4 SUS EA 5 19 1503A0004120 SCREW MACHINE WPH M4 12 EA 3 20 1530MSU06100 BOLT WRENCH M6 10 SUS EA 1 21 1502A0004120 SCREW MACHINE PH M4 12 EA 6 ...

Page 105: ...2040 WASHER FLAT ø2 EA 2 24 1550MSU03050 WASHER FLAT ø3 ø6 0 5 SUS EA 1 25 1551A0003000 WASHER SPR ø3 EA 4 26 1561MSU03000 E RING ø3 ø7 0 6 SUS CHINA EA 2 27 1561MSU04000 E RING ø4 ø9 0 6 SUS EA 6 28 1590A0000090 OPEN LEVER SPRING ø06 ø9 199 LP 외주 EA 1 ...

Page 106: ...PRING CL5000 JR 1 10 27 EA 1 31 2007A0000030 GEAR BOX CL5000 J 34 55 2 15 4 EA 2 32 2007A0000040 GEAR BOX COVER CL5000 J 34 6 31 6 2t EA 2 33 2011A0000110 REWIND SHAFT CL5000 13 13 25 EA 1 34 2011A0000130 BUSHING BEARING CL5000 ø28 15 5 EA 1 35 2011A000016A SPUR GEAR CL5000 OD_21 5 M_0 5 EA 4 ...

Page 107: ...B SPUR GEAR CL5000J OD_19 5 M_0 5 EA 1 38 2620A000030A SHAFT SILICON RUBBER CL5000J 15 4 90 7 EA 1 39 6191PCL01010 PCB CONTROLLER 6191 PCL 0101 0 CL5000J TPH EA 1 40 6450TMT0003B PM MOTOR 42P048L0 00802 MOONS CL5000 EA 1 41 7600S000302A LIMIT S W DF 03S 7P Z CL5000J EA 1 ...

Page 108: ...EA 1 2 1030A0004380 PAPPER CUTTER CL5500 D 85 5 4 5 0 5t EA 1 3 1150A000027A POST PIPE CL5500 D 100 44 215 EA 1 4 1210A0001080 FIXING NUT CL5500 D M6 39 EA 2 5 1502A0003060 SCREW MACHINE PH M3 6 EA 1 6 1502A0006120 SCREW MACHINE PH M6 12 EA 4 7 1510A0003080 SCREW TAPPING PH 1 M3 8 CHINA EA 4 2 3 HEAD ASS Y ...

Page 109: ... SCREW TAPPING PH 1 M4 12 EA 1 10 1511A0004160 SCREW TAPPING FH 2 M4 16 EA 3 11 1513MPN04120 SCREW TAPPING WPH M4 12 NI 1종 EA 2 12 1515A0003080 SCREW TAPPING FH 1 M3 8 EA 2 13 2004A000162A HEAD CL5500 D 337 278 244 EA 1 14 2050A0006540 DECO PLATE CL5500 D 290 24 1t EA 1 ...

Page 110: ...0028B REWIND PAPER LOCKER CL5000 29 5 83 8 19 1 EA 1 3 2004A000167A ROLL COVER CL5500 D 107 122 5 10 EA 1 4 2011A0000120 REWIND GUIDE CL5000 42 71 EA 2 5 2620A0000290 SILICONE WASHER CL5000 17 1 5 EA 1 6 2004A0000920 REWIND PAPER CLP 33 5 69 EA 1 7 1000A0002180 STOPPER WASHER CL5000 18 1 2t EA 1 2 4 CARTRIDGE ASS Y ...

Page 111: ...LP 15 x 3 EA 1 10 1590A000039A PRESSURE COIL SPRING CL5000 18 13 5 44 유상 EA 1 11 1510A0004100 TAPPING SCREW PH 1 M4 10 EA 2 12 1510A0004120 TAPPING SCREW PH 1 M4 12 EA 1 13 1000A0002170 REWIND STOPER PLATE CL5000 53 0 5t EA 1 14 9010A0000150 LABEL STICKER CL5000 58 40 400매 영문 EA 1 ...

Page 112: ... Name DESCRIPTION Unit Q ty 1 1070A0000060 MAGNET CL5500 D 10 X 4t NDH EA 1 2 1210A0001070 DOOR SHAFT CL5500 D 1 5 120 EA 1 3 1515A0003080 SCREW TAPPING FH 1 M3 8 EA 1 4 2004A000164A DOOR CL5500 D 183 221 22 1 EA 1 2 5 DOOR ASS Y ...

Page 113: ...t Q ty 1 1000A000086A TRAY POLE FENCE ø6 290 40 LP Ⅱ EA 1 2 1000A0003270 TRAY CL5500 D 400 330 25 LARGE EA 1 3 1000A0003260 TRAY CL5500 D 380 270 15 1T EA 1 4 1540A0004000 NUT HEX M4 0 7 EA 2 5 1551MSU04000 WASHER SPR ø4 ø6 9 1 SUS EA 2 2 6 TRAY ASS Y ...

Page 114: ...A0001590 UPPER CASE CL5500 D 395 285 85 EA 1 2 2010A0000260 WATER LEVEL GAGE COVER GAGE COVER POSCALE EA 1 3 1505A0004100 SCREW MACHINE TH M4 10 EA 2 4 9020A0000090 STICKER S 2000 ON OFF EA 1 5 1563A0003060 RIVET 3 2 6 CL5000 HS 전용 EA 2 6 1810CL000332 SPEC PLATE CL5000 영공 ENGLISH EA 1 ...

Page 115: ...001110 UPPER PLATFORM CL5500 D 336 5 240 24X EA 1 3 1100A000112C LOWER PLATFORM CL5500 D 168 80 68X EA 1 4 1261A0000080 BOLT LIMIT M5 0 8 8 5 Zn황색 15K AP 유상 EA 1 5 1502A0003040 SCREW MACHINE PH M3 4 EA 2 6 1503MPN03100 SCREW MACHINE WPH M3 10 NI EA 2 7 1532MSU06250 BOLT WRENCH ST M6 25 SUS EA 4 2 8 PLATFORM ASS Y ...

Page 116: ...116 8 1535MSU05120 BOLT WRENCH WA M5 12 SUS EA 4 9 1535MSU06200 BOLT WRENCH WA M6 20 SUS EA 4 10 2600A0001030 PLATFORM RUBBER CL5500 D Ø20 20 EA 5 ...

Page 117: ...2 1030A0004440 IO COVER CL5500 D 197 42 24 EA 1 3 1030A0004460 SMPS COVER CL5500 D 80 52 7 46 6 EA 1 4 1030A0004470 INLET COVER CL5500 D 50 40 25 EA 1 5 1100A0000990 BODY CL5500 D 389 279 68 EA 1 6 1100A0001130 SUPPORT CL5500 D 113 112 5 58 5X EA 1 7 1502A0003060 SCREW MACHINE PH M3 6 EA 14 2 9 LOWER BODY ASS Y ...

Page 118: ...CREW MACHINE PH M5 25 EA 2 10 1503A0004080 SCREW MACHINE WPH M4 8 EA 9 11 1507A0003070 BOLT CONNECTOR M3 7 H 6 D CL5500 EA 4 12 1512A0004120 SCREW TAPPING PH 2 M4 12 EA 2 13 1535MSU05120 BOLT WRENCH WA M5 12 SUS EA 4 14 1550MSU06180 WASHER FLAT ø6 ø18 1 6 SUS EA 2 ...

Page 119: ...UPPORT CABLE COVER CL5500 D 86 5 113 19 5 EA 1 17 2010A0000260 WATER LEVEL GAGE COVER GAGE COVER POSCALE EA 1 18 2022A0000041 WATER LEVEL GAGE ø14 9 8 S 2000 상보 EA 1 19 2610A000009B FOOT NBR M8 1 25 35 비도전성 절연 EA 5 20 7642A0000020 RETAINER COIL LC 2 Ø4 2 Ø9 2 6W 50L CL D EA 5 ...

Page 120: ... PAD CL5500 D 750 450 EA 1 3 9207A0000040 STYROFOAM BOX CL5500 D 750 450 330 RIGHT EA 1 4 9207A0000050 STYROFOAM BOX CL5500 D 750 450 330 LEFT EA 1 5 9300A0000020 POLY BAG 90 150 0 05T FUSE EA 1 6 9300A000003A POLY BAG 230 330 0 05T MANUAL EA 1 7 9307A000003B POLY BAG 700 750 0 04T SET HD EA 2 2 10 C T BOX ASS Y ...

Page 121: ... Code Parts Name DESCRIPTION Unit Q ty 1 2004A0001700 CAL COVER CL5500 D 54 4 43 5 EA 1 2 1265A0000010 BOLT SEALING M3 9 황동 HEAD 3mm포함 EA 2 4 9900A0000020 SEALING WIRE 300M ROLL EA 0 5 1507A0003170 BOLT CONNECTOR M3 17 LP Ⅱ EA 1 2 11 SEALING ASS Y OUTER ...

Page 122: ...IMAGE Part Code Parts Name DESCRIPTION Unit Q ty 1 2004A0001700 CAL COVER CL5500 D 54 4 43 5 EA 1 2 1507A0003170 BOLT CONNECTOR M3 17 LP Ⅱ EA 1 3 9020OML00010 STICKER 유럽 CAL 봉인지 EA 1 2 12 SEALING ASS Y STICKER ...

Page 123: ...CASE CL5500 D 68 5 65 5 33 EA 1 2 1030A0004420 AD CASE CL5500 D 64 60 5 32 EA 1 3 1265A000031A BOLT SEALING M3 26 NT 200 201A 황동 EA 2 4 1505MPN03060 SCREW MACHINE TH M3 6 NI EA 1 5 9900A0000010 SEALING Φ10 5 6 EA 1 6 9900A0000020 SEALING WIRE 300M ROLL EA 0 2 13 SEALING ASS Y INNER ...

Page 124: ...124 No IMAGE Part Code Parts Name DESCRIPTION Unit Q ty 1 LLATP0153G070001 TPN 15L 1 12 EA 1 3 1 LOAD CELL ASS Y ...

Page 125: ...125 11 Revision 11 Mar 2005 Add Sealing Method Adjust Chapter number 15 Apr 2010 Add CL5500 D Type ...